The present disclosure relates to a system including a compressor and a method of sealing the compressor.
A compressor, such as a centrifugal gas compressor, is a commonly used compression device that compresses a low-pressure gas into a high-pressure gas. The compressor includes one or more vanes or impellers that can be driven by a power source via a shaft that allows the compressor to compress various gases.
Typically, the compressor includes a body within which various components of the compressor are disposed. Further, one or more end caps are coupled to the body of the compressor to enclose the components and gases within the body. The end caps are disposed at both ends of the body. The compressor further includes a sealing member disposed between each end cap and the body to prevent leakage of gases through a gap between the end cap and the body. However, due to defects or deterioration of the sealing members, gases may leak through the gap and may be let into the atmosphere. Since the gases being compressed by the compressor may be flammable and/or toxic in nature, the leakage of such gases may lead to an undesirable increase in green-house effect and may also cause undesirable detonation and/or ignition or other undesirable issues.
CN112177950 discloses a circulating centrifugal gas compressor and relates to the technical field of compressors. The circulating centrifugal gas compressor comprises a gas compressor housing, a waterproof fixed base and a hollow telescopic housing, wherein the gas compressor housing and the hollow telescopic housing are both fixedly installed at the top of the waterproof fixed base; the gas compressor housing is located in the hollow telescopic housing; a lifting top plate is fixedly installed at the top of the hollow telescopic housing; a multi-cavity filter box is fixedly installed at the top of the lifting top plate; a water storage tank for telescopic adjustment is fixedly installed at one side of the waterproof fixing base; and a driving water pump is fixedly installed at the top of the water storage tank for telescopic adjustment. According to the invention, a vacuum cavity is formed, and a vacuum pump is matched for vacuumizing in advance before use, so that the purity of compressed gas is guaranteed; different gases can be filtered during compression by matching the multi-cavity filter box with the lifting top plate, so that more use requirements are met; and meanwhile, the hollow telescopic housing is arranged in a water pressure driving mode to achieve lifting, so that a better noise reduction effect is achieved.
In an aspect of the present disclosure, a system is provided. The system includes a compressor. The compressor has a center body and an end cap coupled to the center body at a connection interface. The system also includes a sealing system. The sealing system includes an annular duct circumferentially extending along the connection interface between the center body and the end cap. The sealing system also includes a conduit coupled to the annular duct. The system further includes a vacuum source in fluid communication with the annular duct via the conduit. In an operational state of the vacuum source, the vacuum source is configured to generate a vacuum in the annular duct to direct gases leaking through the connection interface in the annular duct.
In another aspect of the present disclosure, a compressor is provided. The compressor includes a center body. The compressor also includes an end cap coupled to the center body at a connection interface. The compressor further includes a sealing system. The sealing system includes an annular duct circumferentially extending along the connection interface between the center body and the end cap. The sealing system also includes a conduit coupled to the annular duct. The sealing system further includes a vacuum source in fluid communication with the annular duct via the conduit. In an operational state of the vacuum source, the vacuum source is configured to generate a vacuum in the annular duct to direct gases leaking through the connection interface in the annular duct.
In yet another aspect of the present disclosure, a method of sealing a compressor is provided. The compressor has a center body and an end cap coupled to the center body at a connection interface. The method includes providing an annular duct. The annular duct circumferentially extends along the connection interface between the center body and the end cap. The method also includes connecting a conduit with the annular duct. The method further includes connecting, fluidly, a vacuum source with the annular duct via the conduit. The method includes operating the vacuum source in an operational state. The method also includes generating a vacuum in the annular duct based on the operation of the vacuum source in the operational state. The method further includes directing gases leaking through the connection interface in the annular duct based on the generation of the vacuum in the annular duct.
In yet another aspect of the present disclosure, a sealing system for a compressor is provided. The compressor has a center body and an end cap coupled to the center body at a connection interface. The sealing system includes an annular duct configured to circumferentially extend along the connection interface between the center body and the end cap. The sealing system also includes a conduit coupled to the annular duct.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Referring to
The center body 202 includes a suction port 204 and a discharge port 206. Each of the suction port 204 and the discharge port 206 are spaced apart from the first end 208 and the second end 210, respectively. Gases to be compressed may enter the compressor 200 via the suction port 204. The compressor 200 further includes one or more impellers (not shown) disposed inside the center body 202. The impellers may be connected to a power source (not shown) via a shaft (not shown) that imparts rotation to the impellers. The gases entering through the suction port 204 are compressed by the impellers. The compressed gases exit the compressor 200 through the discharge port 206 of the center body 202. In some examples, the gases may include ammonia gases, propylene, natural gases, rich petroleum gases, carbon monoxide, methanol, ethylene, hydrogen, and the like.
It should be noted that the compressor 200 may be used in industrial production and equipment preparation processes, such as an oil refining and chemical system, a refrigeration system, a fuel cell engine, a gas turbine engine, a wastewater treatment station, a factory gas station, a laboratory gas supply, and the like. The compressor 200 may be embodied as a centrifugal gas compressor that may compress low pressure gases into high pressure gases. Alternatively, the compressor 200 may be embodied as an axial compressor, or any other type of compressor. In some examples, the compressor 200 may have one or more stages of compression for improving a pressure ratio of compression. For example, the compressor 200 may include a double-stage compressor that may be formed by connecting two single-stage compressors in series and may be used for improving the pressure ratio of compression.
Further, a sealing member 211, 217 may be disposed between the center body 202 and the corresponding end cap 212, 213 and to seal the connection interface 214, 215. The sealing members 211, 217 may prevent leakage of gases into the atmosphere, via the connection interface 214, 215. However, in some cases, due to defects or deterioration of the sealing members 211, 217, gases may leak through the connection interface 214, 215 and may be let into the atmosphere. Since the gases being compressed by the compressor 200 may be flammable and/or toxic in nature, the leakage of such gases may lead to an undesirable increase in green-house effect and there may be a possibility of undesirable ignition or other undesirable issues.
Thus, the present disclosure relates to a sealing system 216 that seals and captures the gases leaking/slipping through the connection interface 214, 215 and/or the sealing members 211, 217. Specifically, the compressor 200 includes the sealing system 216. The sealing system 216 includes an annular duct 218, 219 circumferentially extending along the connection interface 214, 215 between the center body 202 and the end cap 212, 213, respectively. The annular duct 218, 219 is concentrically disposed along a periphery of the end cap 212, 213 of the compressor 200 in relation to the central axis A1 of the compressor 200. In the illustrated example of
Referring to
Referring again to
Further, the sealing system 216 also includes a conduit 220, 221 coupled to the annular duct 218, 219. Specifically, the conduit 220 is coupled to the annular duct 218 at the first end 208 of the compressor 200 and the conduit 221 is coupled to the annular duct 219 at the second end 210 of the compressor 200. The conduit 220, 221 may be fixedly coupled or removably coupled to the corresponding annular duct 218, 219, as per application requirements. The conduit 220, 221 may be coupled to the corresponding annular duct 218, 219 via one or more fastening elements or the conduit 220, 221 may be coupled to the corresponding annular duct 218, 219 via a threaded arrangement. In some examples, the fastening elements may include a bolt, a screw, a rivet, or the like. In other examples, the conduit 220, 221 may be coupled to the corresponding annular duct 218, 219 via welding, brazing, soldering, and the like.
Referring to
Referring to
The sealing system 216 further includes a pressure sensor 226, 227 in fluid communication with the annular duct 218, 219, respectively. In the illustrated example of
The controller 224 receives a value of the real-time pressure in the annular duct 218, 219 from the pressure sensor 226, 227. The controller 224 further controls the operation of the vacuum source 222 to maintain the predetermined amount of vacuum in the annular duct 218, 219 based on the value of the real-time pressure received from the pressure sensor 226, 227. In some examples, the controller 224 may compare the real-time pressure in the annular duct 218, 219 with a value of the predetermined amount of vacuum that is required to be maintained in the annular duct 218, 219. If the real-time pressure in the annular duct 218, 219 is less than the value of the predetermined amount of vacuum, the controller 224 may control the vacuum source 222 so that the real-time pressure corresponds to the value of the predetermined amount of vacuum.
The sealing system 216 also includes a gas detection sensor 228, 229 in fluid communication with the annular duct 218, 219, respectively. In the illustrated example of
The controller 224 receives an indication of the presence of gas in the annular duct 218, 219 from the gas detection sensor 228, 229. The controller 224 further controls the operation of the vacuum source 222 based on the presence of gas detected by the gas detection sensor 228, 229. In some examples, the gas detection sensor 228, 229 may detect a volume/a concentration of gas within the in the annular duct 218, 219. In such examples, if the controller 224 determines an increased volume of gases in the annular duct 218, 219, the controller 224 may operate the vacuum source 222 at an increased rate to handle the increased volume of gases.
The controller 224 may be a control circuit, a computer, a microprocessor, a microcomputer, a central processing unit, or any suitable device or apparatus. The controller 224 may include one or more memories and one or more processors. The one or more processors may be communicably coupled with the one or more memories. The one or more memories may store the value of the predetermined amount of vacuum therein. In some examples, an operator of the compressor 200 may have remote access to the controller 224 to control an operation of the sealing system 216. For example, the operator may provide manual inputs to the controller 224 to operate the vacuum source 222 at a desired rate and/or configuration.
Referring again to
In some examples, the collection chamber 230 may recirculate the gases back into the compressor 200 (see
It is to be understood that individual features shown or described for one embodiment may be combined with individual features shown or described for another embodiment. The above described implementation does not in any way limit the scope of the present disclosure. Therefore, it is to be understood although some features are shown or described to illustrate the use of the present disclosure in the context of functional segments, such features may be omitted from the scope of the present disclosure without departing from the spirit of the present disclosure as defined in the appended claims.
The present disclosure is directed towards the sealing system 216 for the compressor 200. The sealing system 216 includes the annular duct 218, 219 that receives the gases leaking via the connection interface 214, 215 of the compressor 200, based on the generation of the vacuum by the vacuum source 222. The sealing system 216 further directs the gases collected in the annular duct 218, 219 into the collection chamber 230, thereby preventing leakage of gases into the atmosphere that may otherwise lead to an undesirable increase in green-house effect or may cause undesirable ignition or other unwanted consequences.
The sealing system 216 described herein is simple in construction and cost-effective. Further, the sealing system 216 may be coupled to the compressor 200 in a time-efficient manner without requiring costly set-ups or high operator expertise. Furthermore, the sealing system 216 may be coupled to various types of compressors. The sealing system 216 may be retrofitted on existing compressors.
At step 412, gases leaking through the connection interface 214, 215 are directed in the annular duct 218, 219 based on the generation of the vacuum in the annular duct 218, 219. The method 400 further includes a step (not shown) at which the gases collected in the annular duct 218, 219 are directed towards the collection chamber 230 based on the operation of the vacuum source 222 in the operational state. The collection chamber 230 is in fluid communication with the annular duct 218, 219 via the conduit 220, 221.
The method 400 also includes a step (not shown) at which the operation of the vacuum source 222 is controlled by the controller 224 to maintain the predetermined amount of vacuum in the annular duct 218, 219.
The method 400 includes a step (not shown) at which the real-time pressure in the annular duct 218, 219 is detected by the pressure sensor 226, 227 in fluid communication with the annular duct 218, 219. The method 400 also includes a step (not shown) at which the value of the real-time pressure in the annular duct 218, 219 is received by the controller 224 from the pressure sensor 226, 227. The method 400 further includes a step (not shown) at which the operation of the vacuum source 222 is controlled by the controller 224 to maintain the predetermined amount of vacuum in the annular duct 218, 219, based on the value of the real-time pressure received from the pressure sensor 226, 227.
The method 400 includes a step (not shown) at which the presence of gas in the annular duct 218, 219 is detected by the gas detection sensor 228, 229 in fluid communication with the annular duct 218, 219. The method 400 also includes a step (not shown) at which the indication of the presence of gas in the annular duct 218, 219 is received by the controller 224 from the gas detection sensor 228, 229. The method 400 also includes a step (not shown) at which the operation of the vacuum source 222 is controlled by the controller 224, based on the presence of gas detected by the gas detection sensor 228, 229.
It may be desirable to perform one or more of the steps shown in
Unless explicitly excluded, the use of the singular to describe a component, structure, or operation does not exclude the use of plural such components, structures, or operations or their equivalents. The use of the terms “a” and “an” and “the” and “at least one” or the term “one or more,” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term “at least one” followed by a list of one or more items (for example, “at least one of A and B” or one or more of A and B″) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B; A, A and B; A, B and B), unless otherwise indicated herein or clearly contradicted by context. Similarly, as used herein, the word “or” refers to any possible permutation of a set of items. For example, the phrase “A, B, or C” refers to at least one of A, B, C, or any combination thereof, such as any of: A; B; C; A and B; A and C; B and C; A, B, and C; or multiple of any item such as A and A; B, B, and C; A, A, B, C, and C; etc.
While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed work machine, systems and methods without departing from the spirit and scope of the disclosure. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.
Number | Name | Date | Kind |
---|---|---|---|
2306951 | Jennings | Dec 1942 | A |
3390830 | Kahane | Jul 1968 | A |
6887034 | Mesiter et al. | May 2005 | B2 |
9441668 | Devitt | Sep 2016 | B2 |
9726194 | Freeman et al. | Aug 2017 | B2 |
20020084591 | Akazawa et al. | Jul 2002 | A1 |
20030063982 | Pham | Apr 2003 | A1 |
20030231954 | Beccaluva et al. | Dec 2003 | A1 |
20130327216 | Deckman | Dec 2013 | A1 |
20150300366 | Freeman | Oct 2015 | A1 |
Number | Date | Country |
---|---|---|
206111603 | Apr 2017 | CN |
104747463 | May 2017 | CN |
112177950 | Dec 2021 | CN |
20190009602 | Jan 2019 | KR |
2010034602 | Apr 2010 | WO |
Entry |
---|
Written Opinion and International Search Report for Int'l. Patent Appln. No. PCT/US2024/048152, mailed Jan. 7, 2025 (22 pgs). |
Number | Date | Country | |
---|---|---|---|
20250137463 A1 | May 2025 | US |