This invention relates generally to energy storage. More specifically, embodiments relate to electrochemical rebalancing systems, devices, and methods that regulate the state of charge of redox flow battery reactants.
A flow battery takes two liquid or solution-phase chemicals—a negative electrolyte (also called the anolyte or the negolyte) and a positive electrolyte (also called the catholyte or the posolyte)—and reacts them at the negative and positive electrodes respectively of a device called a flow battery stack, which is composed of one or more flow battery cells. These flow battery cells are electrochemical cells. The battery stack extracts electrical energy from the chemical reaction. The spent chemicals are retained in their separate tanks and can be recharged with electricity from sources like solar panels, which makes the chemical reaction go in reverse.
Because the same stack is operated as a galvanic cell during flow battery discharge and as an electrolytic cell during flow battery charging, for the sake of clarity, the terms anode, cathode, anolyte, or catholyte will not be used in the rest of this document. This is because, the same electrode can be called an anode or cathode depending on whether the cell is being charged or discharged. The terms negative electrode, positive electrode, negolyte, or posolyte will be used instead.
Flow batteries have an advantage over solid-electrode batteries like Li-ion when it comes to longer durations of energy storage. Longer duration batteries can be created by simply using larger tanks of posolyte or negolyte, without spending money on an unnecessarily large flow battery stack. One practical consideration of flow batteries that are operated under realistic conditions is the effect of atmospheric oxygen on the reactants over time. Conceptually, a flow battery is a sealed system that is not open to the outside atmosphere, but in reality, oxygen in the air can diffuse through the walls of plastic electrolyte tanks or enter through microscopic leaks and cracks that could be present throughout the flow battery system, including the electrolyte tanks, the tubing or piping, tube fittings, pumps, the flow battery cell or stack, and so on.
Many examples of flow batteries use at least one reactant that is reactive with oxygen in at least one redox state. For example, flow battery negolytes that comprise viologens, quinones, chromium, and so on are readily converted from their reduced forms to their oxidized forms as a result of reaction with oxygen. Additionally, dissolved oxygen in the negolyte can be reduced to hydroxide at the negative electrode of the battery.
The deleterious effect of oxygen on the long-term operation of flow batteries is illustrated in
In the fully discharged state (
Complications arise when oxygen reacts with the negolyte and/or the posolyte. Most frequently, as noted above, the negolyte in its reduced state can be reoxidized, and thereby discharged, by oxygen. In this case, part of the negolyte is discharged due to the effect of oxygen on the reduced negolyte during the charging (
Eventually, after many cycles in the presence of oxygen, the capacity of the flow battery will drop significantly (
There are other mechanisms that can induce an SOC imbalance into a flow battery system through parasitic reactions, such as hydrogen evolution at the negative electrode during charging, oxygen evolution at the positive electrode during charging. This is commonly encountered in flow batteries that use metallic reactants that function as electrocatalysts for these side reactions, such as an iron/iron chemistries (e.g., Fe(0)/Fe(II) negolyte, Fe(II)/Fe(III) posolyte) or use reactants that are likely to contain certain metallic contaminants that are electrocatalysts for these side reactions. Some flow battery chemistries that are designed to plate out metals such as zinc or iron at the negative electrode during charging can also have the plated metal be corroded by the acidic or basic electrolyte to form hydrogen gas. Several types of rebalancing cells have been reported to date. Some of them utilize hydrogen gas as a chemical or electrochemical rebalance reactant, others use iron ions and metallic iron in acidic medium as the rebalance reactant, and still others use photochemical cells in addition to chemical and electrochemical cells. Other rebalancing cells are focused on restoring an appropriate pH in the negolyte and posolyte solutions and do not appreciably change the SOC of either electrolyte solution, by incorporating a bipolar membrane in a three-chambered rebalancing cell and flowing either the negolyte or posolyte, but not both, into the electrode compartments of the rebalancing cell.
One of the key advantages of aqueous organic flow batteries is the non-flammable nature of the system. Use of rebalancing systems that use flammable hydrogen gas as a rebalance reactant therefore defeats the purpose of such systems and restricts their use in environments where the non-flammable nature is a requirement or an advantage. It is similarly inconvenient to furnish an external supply of rebalance reactant, whether flammable or not. Additionally, photochemical rebalancing cells will also require a light source that is not always practical and adds cost.
It would therefore be desirable to provide a system that can maintain the SOC of an aqueous organic flow battery without adding flammability, complexity, or cost in the manner described above. Recent advances in aqueous organic battery technology include methods which do not require an external rebalance reagent. Both methods couple the reduction of either the negolyte or posolyte to oxygen evolution from a positive electrode. In one such method, Poli et al. have discovered a rebalancing technique for vanadium redox flow batteries. Poli et al., Novel electrolyte rebalancing method for vanadium redox flow batteries, 405 Chem. Eng. J 126583 (2021). In this method, a portion of the posolyte is fed into a rebalancing cell. The posolyte is brought in contact with the positive and negative electrodes of the rebalancing cell, where an electrical current reduces the SOC of the vanadium species at the rebalancing cell negative electrode, and oxygen evolution takes place at the rebalancing cell positive electrode, which comprises iridium (IV) oxide (IrO2) as an oxygen evolution catalyst.
This method has some drawbacks, however. The Coulombic efficiency of the rebalancing is low at around 80%; in comparison, the average Coulombic efficiency of flow batteries routinely exceeds 99%. The low Coulombic efficiency of this process likely comes from two sources: (a) overreduction at the rebalancing cell negative electrode, and (b) the posolyte active material that is allowed to contact the rebalancing cell positive electrode. If the posolyte SOC is lower than 100%, then some of the current at the rebalancing cell positive electrode will go towards reducing the posolyte rather than oxidizing water to evolve oxygen. Next, the rebalancing system required monitoring of the negolyte SOC with a UV/Vis spectrophotometer and a numerical model to determine the optimal end point of the rebalancing, which is laborious and adds cost. Finally, the IrO2 oxygen evolution electrocatalyst is also extremely expensive, which makes the rebalancing cell comparable in cost to the parent flow battery system itself.
In the second method, reported by Páez et al., the redox flow battery cell itself is used as the rebalancing cell rather than an external system. Páez et al., Mitigating Capacity Fading in Aqueous Organic Redox Flow Batteries through a Simple Electrochemical Charge Balancing Protocol. J. Power Sources. 2021, 512, 230516. There, a quinone or phenazine negolyte is paired with a ferrocyanide/ferricyanide posolyte (Fe(CN)) at strongly alkaline pH. Absorbed oxygen is released at the positive electrode of the flow battery cell by applying a charging voltage that is far above the typical charging voltage normally encountered when charging flow batteries. This voltage is sufficiently high to cause oxygen evolution to take place at the positive electrode. While the authors of this report used graphite felt as the positive electrode, they also raised the possibility of including oxygen evolution reaction (OER) catalysts on the positive electrode, such as Ni(OH)2, to encourage oxygen evolution.
There are several additional drawbacks to this method. The first is that because the same electrodes are used to charge and discharge the redox flow battery, and also for the rebalancing process, rebalancing cannot be carried out at the same time as cycling of the redox flow battery. Second, the positive electrode materials in this report (carbon) are generally incompatible with the high voltages required for oxygen evolution, tending to get oxidized themselves in the process.
In both the above examples that couple a rebalancing process to oxygen evolution at one electrode, even though the rebalancing process does indeed restore electrochemical balancing between the negolyte and posolyte reservoirs, this comes at the expense of introducing an osmotic imbalance between the two reservoirs. Oxygen reduction at the negolyte or the negative electrode introduces hydroxide ions to the negolyte solution, but oxygen evolution at the positive electrode depletes hydroxide ions from the posolyte solution, according to the half-cell equations:
O2+2H2O+4e−→4OH−--------OH− ions are produced Negative electrode:
4OH−→O2+2H2O+4e−-------OH− ions are consumed Positive electrode:
The net result is an increase in osmotic pressure in the negolyte and a decrease in osmotic pressure in the posolyte, which in turn results in water transport from the posolyte to the negolyte that also causes the negolyte to be diluted, the posolyte to be concentrated, and eventually leads to cell failure. In fact, Páez et al. identify undesired water transport through this osmotic imbalance as a major issue that is unsolved.
Finally, it has been reported that some quinone reactants, when used as redox flow battery negolytes, undergo a decomposition process that can be reversed through aeration or electrochemical oxidation, leading to recovery of lost redox flow battery capacity. A rebalancing cell that is additionally capable of capacity recovery on the negolyte would be enabling and has not yet been reported.
Thus, it would be desirable to increase the SOC of aqueous organic batteries without introducing imbalances in osmotic pressure or causing decomposition, thereby maintaining the lifespan and usability of the battery.
The discussion below refers to the following figures, wherein the same reference number may be used to identify the similar/same component in multiple figures.
However, the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number. The figures are also not necessarily to scale.
In light of the rebalancing cells and systems that have been reported to date for redox flow batteries, a rebalancing cell that is relatively cheap and simple to operate is highly desirable for commercial deployment of redox flow battery systems.
A first electrochemical system is described herein comprising a redox flow battery and a second electrochemical system comprising a rebalancing cell. The redox flow battery can comprise a large variety of chemistries for the negolyte and posolyte, including vanadium-vanadium, zinc-bromine, chromium-iron, iron-iron, metal complexes paired with metal complexes, metal complexes paired with ferrocyanide/ferricyanide (Fe(CN)), quinones paired with Fe(CN), viologen derivatives paired with ferrocene derivatives, and many other examples in the prior art. One or both of the negolyte and posolyte solutions can also comprise one or more supporting electrolytes, which are typically added to ensure that the solutions are at the correct pH and to improve the electrical conductivity of the negolyte and posolyte solutions. Examples of supporting electrolytes include strong acids such as sulfuric acid or hydrochloric acid, strong bases such as sodium hydroxide or potassium hydroxide, neutral salts such as sodium sulfate or potassium chloride, or pH buffers such as potassium dihydrogen phosphate, dipotassium hydrogen phosphate, sodium bicarbonate, and so on. The negolyte and posolyte solutions may also include additives to improve the solubility of the active materials in the solutions. The solvent of the negolyte and posolyte solutions is water.
The amount, volume, or charge capacity of the negolyte and posolyte solutions do not have to be equal or substantially equal to each other. They can be any arbitrary amount. In some embodiments, it is advantageous to supply an excess of either the negolyte or the posolyte in the redox flow battery. In this way, the redox flow battery is able to undergo a greater amount of parasitic reactions before rebalancing is required. This would enable the rebalancing to be conducted less frequently. In the example above, going from
The redox flow battery can also comprise just a single electrochemical cell or comprise more than one cell, of the same or different sizes, arranged in series or parallel, to form an electrochemical stack; hereafter, use of the terms “cell” or “stack” should also be understood to be interchangeable, i.e. one or more cells, when referring to this or any other electrochemical system should also.
The rebalancing cell comprises a rebalancing cell negative electrode and a rebalancing cell positive electrode, separated by zero, one, or two separators to define one, two, or three distinct chambers respectively. The separators can independently be microporous separators (e.g. Celgard), anion exchange membranes, cation exchange membranes, bipolar membranes, or any combination thereof. The rebalancing cell is configured to accept a fluid input from the negolyte or posolyte reservoir, into at least one of the chambers of the system, said chamber comprising the rebalancing cell negative electrode, and output the fluid back to the same negolyte or posolyte reservoir. Fluid that moves from the negolyte reservoir therefore flows past the rebalancing cell negative electrode and is returned to the negolyte reservoir, or fluid from the posolyte reservoir flows past the rebalancing cell negative electrode and is returned to the posolyte reservoir. In some embodiments, the rebalancing cell can be reversibly fluidically disconnected from or reconnected to the negolyte or posolyte reservoirs, as desired, by means of valves or similar flow controllers. In some embodiments, the rebalancing cell is not separated from either the negolyte or posolyte reservoirs, but is integrated into one of the negolyte or posolyte reservoirs. In other embodiments, the rebalancing cell is integrated into one of the negolyte or posolyte reservoirs as before, but the electrodes can be kept from contacting the negolyte or posolyte solutions by means of withdrawing the electrodes, surrounding the electrodes with air or an inert gas, valves integrated into the negolyte or posolyte reservoirs, and so on. In some embodiments where the rebalancing cell is integrated into a negolyte or posolyte reservoir, circulation of the negolyte around the rebalancing cell negative electrode and the rebalancing cell positive electrode may be effected by means of additional pumps, the existing pumps of the redox flow battery, magnetic stirrers, mechanical stirrers, agitators, and so on. The chamber containing the rebalancing cell positive electrode, where distinct from the chamber containing the rebalancing cell negative electrode, is configured to accept either the same fluid stream as the chamber containing the rebalancing cell negative electrode, or a solution comprising only the supporting electrolyte but no negolyte or posolyte active material.
In the case of two separators in the rebalancing cell, the middle chamber that is defined by the two separators on either side is configured to accept either the same fluid stream as the chamber containing the rebalancing cell negative electrode, the same fluid stream as the chamber containing the rebalancing cell positive electrode, or a solution comprising only the supporting electrolyte but no negolyte or posolyte active material. The middle chamber of the rebalancing cell does not contain any positive or negative electrode. Instead, these two electrodes are located in the two different chambers, or side chambers, that flank the middle chamber of the rebalancing cell. In all cases with a three-chamber, two-separator rebalancing cell, the negolyte solution is flowed through one of the side chambers and the posolyte solution is flowed through the other side chamber.
The rebalancing cell negative electrode is configured to provide electrons to, and thereby perform electrochemical reduction on, the active material in the stream of posolyte or negolyte in contact with the electrode. This has the effect of raising the SOC of a negolyte stream or lowering the SOC of a posolyte stream. The rebalancing cell negative electrode can comprise a metallic material such as gold, platinum, stainless steel, titanium, nickel, and so on, or a conductive carbon material such as a carbon felt, carbon foam, carbon paper, glassy carbon, graphite felt, carbon black, carbon nanotubes and so on. An electrocatalyst may optionally also be present on the rebalancing cell negative electrode. In some embodiments, the rebalancing cell negative electrode comprises the same material as the redox flow battery negative electrode if configured to accept the negolyte, or the same material as the redox flow battery positive electrode if configured to accept the posolyte.
The rebalancing cell positive electrode is configured to accept electrons from, and thereby perform electrochemical oxidation on, the solvent (water) in the solution in contact with the electrode. This has the effect of producing gaseous oxygen at the rebalancing cell positive electrode. Depending on what other species are present in the solution that contacts the rebalancing cell positive electrode, other electrochemical reactions such as oxidation of the active material in the stream of posolyte or negolyte may take place simultaneously with oxygen evolution. The rebalancing cell positive electrode can comprise a metallic material such as gold, platinum, stainless steel, titanium, nickel, and so on, or a conductive carbon material such as a carbon felt, carbon cloth, carbon foam, carbon paper, glassy carbon, graphite felt, carbon black, carbon nanotubes and so on. An electrocatalyst may optionally also be present on the rebalancing cell positive electrode. In some embodiments, when the stream in contact with the rebalancing cell positive electrode is at an alkaline pH, the electrode comprises a nickel-iron alloy with nickel-iron oxyhydroxide acting as a water oxidation electrocatalyst. In embodiments where the rebalancing cell positive electrode is integrated into the same reservoir as the negolyte or posolyte, conduits, tubes, guides or the like can be provided to catch, gather, and guide bubbles of evolved oxygen gas through an outlet to the outside of the reservoir. Regardless of the exact configuration, this outlet is ideally positioned near the rebalancing cell positive electrode in order to minimize the distance that the bubbles have to travel before the can escape the system.
When a sufficiently high electrical potential is applied to the electrodes of the rebalancing cell, the net effect is to raise the SOC of the input negolyte stream or lower the SOC of the input posolyte stream, with oxygen formed as a separate gaseous output that leaves the rebalancing cell and the redox flow battery. The electrical potential may be applied galvanostatically (i.e., constant current), potentiostatically (i.e., constant voltage), as a pulse of current or voltage, as a series of steps of constant currents or voltages, or any combination thereof. A one-way valve, such as a check valve, may be provided for the oxygen outlet. The outlet may be completely passive or optionally fitted with a pump to extract the evolved oxygen gas. The rebalancing cell can be operated continuously (at constant or variable current, or at constant or variable voltage), at scheduled times (e.g. once a day, once a week, once a month, once a year, once per charge-discharge cycle on the redox flow battery, once per ten cycles on the redox flow battery, once per hundred cycles on the redox flow battery, once per thousand cycles on the redox flow battery, or so on), intermittently on an as-needed basis in order to maximize the accessible capacity of the attached redox flow battery, or some combination thereof. In certain embodiments, the average rate of oxygen production from the rebalancing cell positive electrode is approximately equal to the rate of oxygen absorption and reduction happening in the redox flow battery, such that the SOC balance between the negolyte and the posolyte is greatly extended or indefinitely preserved.
In some embodiments where the rebalancing cell is configured to perform oxygen evolution (water oxidation) on the negolyte solution, the rebalancing cell can also be used to simultaneously reverse the decomposition of degraded negolyte reactants through electrochemical oxidation back to the original negolyte reactants. The rebalancing cell can also optionally be operated at a lower voltage (e.g., below the water splitting potential of 1.23V) in order to restore lost negolyte capacity without modifying the negolyte SOC through oxygen evolution as described above.
The negolyte solution 202 is circulated from the negolyte tank 201 to the first chamber 211 and back again to the negolyte tank 201. A solution of supporting electrolyte 221 is circulated from a supporting electrolyte tank 220 to the second chamber 212 and back to the supporting electrolyte tank 220.
When an appropriate electrical potential is applied across the electrodes 214, 215 of the rebalancing cell 210 using external power supply 216, the negolyte solution 202 is reduced (its SOC is raised) at the first electrode 214. At the same time, water (or hydroxide ions) in the supporting electrolyte solution 221 is oxidized at the second electrode 215 to form oxygen gas that leaves the rebalancing cell 210 and is allowed to escape 230 outside the system. If the ion-selective membrane 213 is a cation-exchange membrane or anion-exchange membrane, cations or anions respectively flow across the ion-selective membrane in order to balance the charge at both reservoirs. If the ion-selective membrane 213 is a bipolar membrane, protons and hydroxide ions are instead created on opposite faces of the bipolar membrane according to how the bipolar membrane is oriented inside the rebalancing cell 210.
This operation is preferably carried out when the SOC of the negolyte solution 202 is less than 100% (e.g., <99%, <90%, <80%, <60%, <40%, <20%, <10%, or 0%), so that it can continue to accept electrons at the first electrode 214. The electrical potential supplied from the external power supply 216 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 202 and the posolyte solution 204 decreases below a threshold value.
As hydroxide ions are formed in the negolyte solution 202 through reaction with oxygen, and consumed in the solution of supporting electrolyte 221 during the rebalancing process, the rebalancing process has the tendency to transport water from the solution of supporting electrolyte 221 into the negolyte solution 202 through osmosis. This can be counteracted by equipping the supporting electrolyte tank 220 with a concentrated (e.g. >2 molar concentration) solution of supporting electrolyte 221 such that it has greater osmotic pressure than the negolyte solution 202. Then, flowing the negolyte solution 202 and the solution of supporting electrolyte 221 through the rebalancing cell 210, in the absence of any electrical potential applied by external power supply 216, will cause water to move from the negolyte solution 202 and the solution of supporting electrolyte 221 by osmosis, thereby counteracting water uptake in the opposite direction that would otherwise be expected from the rebalancing process.
The posolyte solution 304 is circulated from the posolyte tank 303 to the first chamber 311 and back again to the posolyte tank 303. A solution of supporting electrolyte 321 is circulated from a supporting electrolyte tank 320 to the second chamber 312 and back to the supporting electrolyte tank 320.
When an appropriate electrical potential is applied across the electrodes 314, 315 of the rebalancing cell 310 using external power supply 316, the posolyte solution 304 is reduced (its SOC is lowered) at the first electrode 314. At the same time, water (or hydroxide ions) in the supporting electrolyte solution 321 is oxidized at the second electrode 315 to form oxygen gas that leaves the rebalancing cell 310 and is allowed to escape 330 outside the system.
This operation is preferably carried out when the SOC of the posolyte solution 304 is greater than 0% (e.g. >1%, >10%, >20%, >40%, >60%, >80%, >90%, or 100%), so that it can continue to accept electrons at the first electrode 314. The electrical potential supplied from the external power supply 316 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 302 and the posolyte solution 304 decreases below a threshold value.
The negolyte solution 402 is circulated from the negolyte tank 401 into both the first and second chambers 411, 412 and back again from both the chambers 411, 412 to the negolyte tank 201.
When an appropriate electrical potential is applied across the electrodes 414, 415 of the rebalancing cell 410 using external power supply 416, the negolyte solution 402 is reduced (its SOC is raised) at the first electrode 414. At the same time, water (or hydroxide ions) in the negolyte solution 402 is oxidized at the second electrode 415 to form oxygen gas that leaves the rebalancing cell 410 and is allowed to escape 430 outside the system.
This operation is preferably carried out when the SOC of the negolyte solution 402 is close to or at 0% (e.g. <40%, <20%, <10%, <5%, <2%, <1%, <0.5%, <0.2%, <0.1%, or 0%), so that it can continue to accept electrons at the first electrode 414, and so that the proportion of negolyte solution 402 that is re-oxidized at the second electrode 415 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any reaction between the oxygen that is evolved from second electrode 415 and the negolyte solution 402 before it escapes 430 from the system. The electrical potential supplied from the external power supply 416 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 402 and the posolyte solution 404 decreases below a threshold value.
As hydroxide ions are formed in the negolyte solution 402 through reaction with oxygen, but consumed in the same solution at the second electrode 415, there is no net change to the ionic strength (or osmotic potential) of the negolyte solution 402 as a result of oxygen absorption followed by rebalancing that produces oxygen from the same solution. Therefore, this embodiment does not experience any long-term net transport of water from the negolyte solution 402 to the posolyte solution 404, or vice versa. This configuration of rebalancing cell 410 can also be used to convert degraded negolyte 402 back into active negolyte and thereby restore lost capacity.
The posolyte solution 504 is circulated from the posolyte tank 503 into both the first and second chambers 511, 512 and back again from both the chambers 511, 512 to the posolyte tank 503.
When an appropriate electrical potential is applied across the electrodes 514, 515 of the rebalancing cell 510 using external power supply 516, the posolyte solution 504 is reduced (its SOC is lowered) at the first electrode 514. At the same time, water (or hydroxide ions) in the posolyte solution 504 is oxidized at the second electrode 515 to form oxygen gas that leaves the rebalancing cell 510 and is allowed to escape 530 outside the system.
This operation is preferably carried out when the SOC of the posolyte solution 504 is close to or at 100% (e.g. >60%, >80%, >90%, >95%, >98%, >99%, >99.5%, >99.8%, >99.9%, or 100%), so that it can continue to accept electrons at the first electrode 514, and so that the proportion of posolyte solution 504 that is re-oxidized at the second electrode 515 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any opportunity for the oxygen that is evolved from second electrode 515 to redissolve in the posolyte solution 504 and eventually diffuse back into the negolyte solution 502, rather than escaping 530 from the system. The electrical potential supplied from the external power supply 516 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 502 and the posolyte solution 504 decreases below a threshold value.
When an appropriate electrical potential is applied across the electrodes 614, 615 using external power supply 616, the negolyte solution 602 is reduced (i.e., its SOC is raised) at the first electrode 614. At the same time, water (or hydroxide ions) in the negolyte solution 602 is oxidized at the second electrode 615 to form oxygen gas that is guided by the conduit 620 and is allowed to escape 630 outside the system.
This operation is preferably carried out when the SOC of the negolyte solution 602 is close to or at 0% (e.g. <40%, <20%, <10%, <5%, <2%, <1%, <0.5%, <0.2%, <0.1%, or 0%), so that it can continue to accept electrons at the first electrode 614, and so that the proportion of negolyte solution 602 that is re-oxidized at the second electrode 615 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any reaction between the oxygen that is evolved from second electrode 615 and the negolyte solution 602 before it escapes 630 from the system. The electrical potential supplied from the external power supply 616 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 602 and the posolyte solution 604 decreases below a threshold value.
As hydroxide ions are formed in the negolyte solution 602 through reaction with oxygen, but consumed in the same solution at the second electrode 615, there is no net change to the ionic strength (or osmotic potential) of the negolyte solution 602 as a result of oxygen absorption followed by rebalancing that produces oxygen from the same solution. Therefore, this embodiment does not experience any long-term net transport of water from the negolyte solution 602 to the posolyte solution 604, or vice versa. This configuration of redox flow battery containing an integrated rebalancing cell 600 can also be used to convert degraded negolyte 602 back into active negolyte and thereby restore lost capacity.
When an appropriate electrical potential is applied across the electrodes 714, 715 using external power supply 716, the posolyte solution 704 is reduced (its SOC is lowered) at the first electrode 714. At the same time, water (or hydroxide ions) in the posolyte solution 704 is oxidized at the second electrode 715 to form oxygen gas that is guided by the conduit 720 and is allowed to escape 730 outside the system.
This operation is preferably carried out when the SOC of the posolyte solution 704 is close to or at 100% (e.g. >60%, >80%, >90%, >95%, >98%, >99%, >99.5%, >99.8%, >99.9%, or 100%), so that it can continue to accept electrons at the first electrode 714, and so that the proportion of posolyte solution 704 that is re-oxidized at the second electrode 715 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any opportunity for the oxygen that is evolved from second electrode 715 to redissolve in the posolyte solution 704 and eventually diffuse back into the negolyte solution 702, rather than escaping 730 from the system. The electrical potential supplied from the external power supply 716 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 702 and the posolyte solution 704 decreases below a threshold value.
The negolyte solution 802 is circulated from the negolyte tank 801 into the first chamber 811 and back again from the first chamber 811 to the negolyte tank 801. Similarly, the posolyte solution 804 is circulated from the posolyte tank 803 into the second chamber 812 and back again from the second chamber 812 to the posolyte tank 803.
When an appropriate electrical potential is applied across the electrodes 814, 815 of the rebalancing cell 810 using external power supply 816, the posolyte solution 804 is reduced (its SOC is lowered) at the second electrode 815. At the same time, water (or hydroxide ions) in the negolyte solution 802 is oxidized at the first electrode 814 to form oxygen gas that leaves the rebalancing cell 810 and is allowed to escape 820 outside the system.
This operation is preferably carried out when the SOC of the posolyte solution 804 is greater than 0% (e.g. >1%, >10%, >20%, >40%, >60%, >80%, >90%, or 100%), so that it can continue to accept electrons at the second electrode 815. It is also preferably carried out when the SOC of the negolyte solution 802 is close to or at 0% (e.g. <40%, <20%, <10%, <5%, <2%, <1%, <0.5%, <0.2%, <0.1%, or 0%), so that the proportion of negolyte solution 802 that is re-oxidized at the first electrode 814 is small relative to the amount of oxygen produced.
This also has the benefit of minimizing any reaction between the oxygen that is evolved from first electrode 814 and the negolyte solution 802 before it escapes 820 from the system. The electrical potential supplied from the external power supply 816 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 802 and the posolyte solution 804 decreases below a threshold value.
As hydroxide ions are formed in the negolyte solution 802 through reaction with oxygen, but consumed in the same solution at the first electrode 814, there is no net change to the ionic strength (or osmotic potential) of the negolyte solution 802 as a result of oxygen absorption followed by rebalancing that produces oxygen from the same solution. Therefore, this embodiment does not experience any long-term net transport of water from the negolyte solution 802 to the posolyte solution 804, or vice versa. This configuration of rebalancing cell 810 can also be used to convert degraded negolyte 802 back into active negolyte and thereby restore lost capacity.
The bipolar membrane 913 is positioned such that it generates protons (or hydronium ions) that enter the first chamber 911 and hydroxide ions that enter the second chamber 912 upon the application of a suitable electrical potential across the bipolar membrane 913.
The first chamber 911 contains a first electrode 914 and the second chamber 912 contains a second electrode 915. The first electrode 914 can comprise a conductive carbon material such as carbon cloth with no other electrocatalyst, and the second electrode 915 can comprise nickel/iron oxyhydroxide. The two electrodes 914, 915 are connected to an external power supply 916.
The negolyte solution 902 is circulated from the negolyte tank 901 into the first chamber 911 and back again from the first chamber 911 to the negolyte tank 901. Similarly, the posolyte solution 904 is circulated from the posolyte tank 903 into the second chamber 912 and back again from the second chamber 912 to the posolyte tank 903.
When an appropriate electrical potential is applied across the electrodes 914, 915 of the rebalancing cell 910 using external power supply 916, the negolyte solution 902 is reduced (its SOC is lowered) at the first electrode 914. At the same time, water (or hydroxide ions) in the posolyte solution 904 is oxidized at the second electrode 915 to form oxygen gas that leaves the rebalancing cell 910 and is allowed to escape 920 outside the system.
This operation is preferably carried out when (a) the SOC of the negolyte solution 902 is less than 100% (e.g. <99%, <90%, <80%, <60%, <40%, <20%, <10%, or 0%) so that it can continue to accept electrons at the first electrode 914, and (b) the SOC of the posolyte solution 904 is close to or at 100% (e.g. >60%, >80%, >90%, >95%, >98%, >99%, >99.5%, >99.8%, >99.9%, or 100%), so that the proportion of posolyte solution 904 that is re-oxidized at the second electrode 915 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any opportunity for the oxygen that is evolved from second electrode 915 to redissolve in the posolyte solution 904 and eventually diffuse back into the negolyte solution 902, rather than escaping 920 from the system. The electrical potential supplied from the external power supply 916 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 902 and the posolyte solution 904 decreases below a threshold value.
As hydroxide ions are formed in the negolyte solution 902 through reaction with oxygen, but consumed through the formation of protons (or hydronium ions) at the bipolar membrane 913 that are conducted to the negolyte solution 902 in the first chamber 911, there is no net change to the ionic strength (or osmotic potential) of the negolyte solution 902 as a result of oxygen absorption followed by rebalancing. Hydroxide ions produced at the bipolar membrane 913 are conducted to the posolyte solution 904 in the second chamber 912 where they are consumed in equal quantities at the second electrode 915. Note that water molecules are produced in the negolyte solution 902 and at the second electrode 915, but also consumed in equal quantity within the bipolar membrane 913. Therefore, this embodiment does not experience any long-term net transport of water from the negolyte solution 902 to the posolyte solution 904, or vice versa. The use of a bipolar membrane allows for osmotic neutrality to be maintained even if the oxygen evolution from the second electrode 915 is occurring at the posolyte solution 904. This has the additional benefit of not exposing the oxygen evolution electrocatalyst on the second electrode 915 to a reducing chemical environment (e.g. negolyte solution 902 at high SOC) where it might be unstable.
The second chamber 1012 contains a first electrode 1016 and the third chamber 1013 contains a second electrode 1017. The first electrode 1016 can comprise a conductive carbon material such as carbon cloth with no other electrocatalyst, and the second electrode 1017 can comprise nickel/iron oxyhydroxide. The two electrodes 1016, 1017 are connected to an external power supply 1018.
The negolyte solution 1002 is circulated from the negolyte tank 1001 into the second chamber 1012, past the first electrode 1016, and back again from the second chamber 1012 to the negolyte tank 1001.
The posolyte solution 1004 is circulated from the posolyte tank 1003 into both the first and third chambers 1011, 1013 and back again from both the chambers 1011, 1013 back to the posolyte tank 1003. Posolyte solution that passes through the third chamber 1013 flows past the second electrode 1017.
When an appropriate electrical potential is applied across the electrodes 1016, 1017 of the rebalancing cell 1010 using external power supply 1018, the negolyte solution 1002 is reduced (its SOC is raised) at the first electrode 1016. At the same time, water (or hydroxide ions) in the posolyte solution 1004 is oxidized at the second electrode 1017 to form oxygen gas that leaves the rebalancing cell 1010 and is allowed to escape 1020 outside the system. At the same time, water splitting happens within the bipolar membrane 1014 to release hydroxide ions that enter the first chamber 1011 and protons (or hydronium ions) that enter the second chamber 1012.
This operation is preferably carried out when (a) the SOC of the negolyte solution 1002 is less than 100% (e.g. <99%, <90%, <80%, <60%, <40%, <20%, <10%, or 0%) so that it can continue to accept electrons at the first electrode 1016, and (b) the SOC of the posolyte solution 1004 is close to or at 100% (e.g. >60%, >80%, >90%, >95%, >98%, >99%, >99.5%, >99.8%, >99.9%, or 100%), so that the proportion of posolyte solution 1004 that is re-oxidized at the second electrode 1017 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any opportunity for the oxygen that is evolved from second electrode 1017 to redissolve in the posolyte solution 1004 and eventually diffuse back into the negolyte solution 1002, rather than escaping 1020 from the system. The electrical potential supplied from the external power supply 1018 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 1002 and the posolyte solution 1004 decreases below a threshold value.
Other embodiments are possible in which the identities of first and second electrodes 1016, 1017 are swapped. In these embodiments, the external voltage supplied from external power supply 1018 causes oxygen evolution to take place at the first electrode 1016 that contacts the negolyte solution, and reduction of the posolyte solution to take place in the third chamber 1013, thereby lowering its SOC.
There, operation is preferably carried out when (a) the SOC of the posolyte solution 1004 is greater than 0% (e.g. >1%, >10%, >20%, >40%, >60%, >80%, >90%, or 100%), so that it can continue to accept electrons at the second electrode 1017, and (b) the SOC of the negolyte solution 1002 is close to or at 0% (e.g. <40%, <20%, <10%, <5%, <2%, <1%, <0.5%, <0.2%, <0.1%, or 0%), so that the proportion of negolyte solution 1002 that is re-oxidized at the first electrode 1016 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any opportunity for the oxygen that is evolved from the first electrode 1016 to react again with the negolyte solution 1002 before it can escape 1020 from the system. The electrical potential supplied from the external power supply 1018 can again be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 1002 and the posolyte solution 1004 decreases below a threshold value.
As hydroxide ions are formed in the negolyte solution 1002 through reaction with oxygen, but consumed through the formation of protons (or hydronium ions) at the bipolar membrane 1014, there is no net change to the ionic strength (or osmotic potential) of the negolyte solution 1002 as a result of oxygen absorption followed by rebalancing. Hydroxide ions produced at the bipolar membrane 1014 are conducted to the posolyte solution 1004 in the first chamber 1011 and flowed to the third chamber 1013 and consumed in equal quantities at the second electrode 1017. Note that water molecules are produced in the negolyte solution 1002 and at the second electrode 1017, but also consumed in equal quantity within the bipolar membrane 1014. Therefore, this embodiment does not experience any long-term net transport of water from the negolyte solution 1002 to the posolyte solution 1004, or vice versa. The use of a bipolar membrane allows for osmotic neutrality to be maintained even if the oxygen evolution from the second electrode 1017 is occurring at the posolyte solution 1004. This has the additional benefit of not exposing the oxygen evolution electrocatalyst on the second electrode 1017 to a reducing chemical environment (e.g. negolyte solution 1002 at high SOC) where it might be unstable.
The second chamber 1112 contains a first electrode 1116 and the third chamber 1113 contains a second electrode 1117. The first electrode 1116 can comprise a conductive carbon material such as carbon cloth with no other electrocatalyst, and the second electrode 1117 can comprise nickel/iron oxyhydroxide. The two electrodes 1116, 1117 are connected to an external power supply 1118.
The negolyte solution 1102 is circulated from the negolyte tank 1101 into both the first and second chambers 1111, 1112 and back again from both the chambers 1111, 1112 back to the negolyte tank 1101. Negolyte solution that passes through the second chamber 1112 flows past the first electrode 1116.
The posolyte solution 1104 is circulated from the posolyte tank 1103 into the third chamber 1113, past the second electrode 1117, and back again from the third chamber 1113 to the posolyte tank 1103.
When an appropriate electrical potential is applied across the electrodes 1116, 1117 of the rebalancing cell 1110 using external power supply 1118, the negolyte solution 1102 is reduced (its SOC is raised) at the first electrode 1116. At the same time, water (or hydroxide ions) in the posolyte solution 1104 is oxidized at the second electrode 1117 to form oxygen gas that leaves the rebalancing cell 1110 and is allowed to escape 1120 outside the system. At the same time, water splitting happens within the bipolar membrane 1115 to release hydroxide ions that enter the third chamber 1113 and protons (or hydronium ions) that enter the first chamber 1111.
This operation is preferably carried out when (a) the SOC of the negolyte solution 1102 is less than 100% (e.g. <99%, <90%, <80%, <60%, <40%, <20%, <10%, or 0%) so that it can continue to accept electrons at the first electrode 1116, and (b) the SOC of the posolyte solution 1104 is close to or at 100% (e.g. >60%, >80%, >90%, >95%, >98%, >99%, >99.5%, >99.8%, >99.9%, or 100%), so that the proportion of posolyte solution 1104 that is re-oxidized at the second electrode 1117 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any opportunity for the oxygen that is evolved from second electrode 1117 to redissolve in the posolyte solution 1104 and eventually diffuse back into the negolyte solution 1102, rather than escaping 1120 from the system. The electrical potential supplied from the external power supply 1118 can be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 1102 and the posolyte solution 1104 decreases below a threshold value.
Other embodiments are possible in which the identities of first and second electrodes 1116, 1117 are swapped. In these embodiments, the external voltage supplied from external power supply 1118 causes oxygen evolution to take place at the first electrode 1116 that contacts the negolyte solution, and reduction of the posolyte solution to take place in the third chamber 1113, thereby lowering its SOC.
There, operation is preferably carried out when (a) the SOC of the posolyte solution 1104 is greater than 0% (e.g. >1%, >10%, >20%, >40%, >60%, >80%, >90%, or 100%) so that it can continue to accept electrons at the second electrode 1117, and (b) the SOC of the negolyte solution 1102 is close to or at 0% (e.g. <40%, <20%, <10%, <5%, <2%, <1%, <0.5%, <0.2%, <0.1%, or 0%), so that the proportion of negolyte solution 1102 that is re-oxidized at the first electrode 1116 is small relative to the amount of oxygen produced. This also has the benefit of minimizing any opportunity for the oxygen that is evolved from the first electrode 1116 to react again with the negolyte solution 1102 before it can escape 1120 from the system. The electrical potential supplied from the external power supply 1118 can again be changed, reduced, or switched off once the SOC imbalance between the negolyte solution 1102 and the posolyte solution 1104 decreases below a threshold value.
As hydroxide ions are formed in the negolyte solution 1102 through reaction with oxygen, but consumed through the formation of protons (or hydronium ions) at the bipolar membrane 1115, there is no net change to the ionic strength (or osmotic potential) of the negolyte solution 1102 as a result of oxygen absorption followed by rebalancing. Hydroxide ions produced at the bipolar membrane 1115 are conducted to the posolyte solution 1104 in the third chamber 1113 and consumed in equal quantities at the second electrode 1117. Note that water molecules are produced in the negolyte solution 1102 and at the second electrode 1117, but also consumed in equal quantity within the bipolar membrane 1115. Therefore, this embodiment does not experience any long-term net transport of water from the negolyte solution 1102 to the posolyte solution 1104, or vice versa. The use of a bipolar membrane allows for osmotic neutrality to be maintained even if the oxygen evolution from the second electrode 1117 is occurring at the posolyte solution 1104. This has the additional benefit of not exposing the oxygen evolution electrocatalyst on the second electrode 1117 to a reducing chemical environment (e.g. negolyte solution 1102 at high SOC) where it might be unstable.
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Two separate cells were constructed. One of the cells, called the redox flow battery cell, was used for charging/discharging a flow battery composed of DCDHAQ (1,8-dihydroxy-2,7-bis(carboxymethyl)-9,10-anthraquinone) as the negolyte active material and a combination of sodium ferrocyanide and potassium ferrocyanide in a 1:1 molar ratio as the posolyte active material. The second cell, called the rebalancing cell, was used intermittently to counteract the imbalance caused by exposure to oxygen. Both cells were run open to air, rather than inside an inert atmosphere glove box or under a protective blanket of inert gas.
Both the redox flow battery cell and rebalancing cell were composed of hardware purchased from Fuel Cell Technologies (Albuquerque, NM). Both cells used resin-impregnated graphite flow plates with serpentine flow designs and a 50 cm2 geometric surface area. For both sides of the redox flow battery cell and also the cathode (negative electrode) side of the rebalancing cell, two pieces each of thermally activated AvCarb carbon paper (EP-40) were used. For the anode (positive electrode) side of the rebalancing cell at which an oxygen evolution reaction would take place, a piece of nickel wire mesh with a wire diameter of 0.016″ and a mesh size of 20×20 (# of openings/inch) was used. For the redox flow battery cell, an FKE-50 membrane was used to serve as the ion-selective membrane. For the rebalancing cell, a piece of Fumatech FBM bipolar membrane was used. The FBM membrane was oriented such that protons would be generated at the cathode side of the rebalancing cell and hydroxide ions would be generated at the anode side of the rebalancing cell. Viton sheets were used to cover the outer portion space between the electrodes. The torque used for cell assembly was 60 lb-in (6.78 Nm) on each of eight 1/4-28 bolts.
The redox flow battery cell and rebalancing cell were set up with reservoirs in a configuration identical to
The negolyte of the redox flow battery cell was composed of 100 mL of 0.08 M DCDHAQ, adjusted to pH 14 with a 1:1 molar ratio of sodium and potassium hydroxide. The posolyte of the redox flow battery cell was composed of 55 mL of 0.15 M sodium ferrocyanide, 0.15 M potassium ferrocyanide, and 0.10 M potassium ferricyanide, adjusted to pH 14 with a 1:1 molar ratio of sodium and potassium hydroxide. For simplicity, the anode compartment of the rebalancing cell contained 100 ml of a 1:1 molar ratio of sodium and potassium hydroxide with a total hydroxide concentration of 3 M.
Charging/discharging of the redox flow battery cell was performed galvanostatically at ±100 mA cm−2 until the charging potential reached 1.55 V or the discharging potential reached 0.65 V, at which point the redox flow battery cell was maintained at those potentials until the current density dropped to 5 mA cm−2, at which point the next half-cycle (discharging/charging) was started. The rebalancing cell was kept off most of the time, but when it was in operation, after current was passed galvanostatically at 10 mA cm−2 until the potential reached 2.3 V, at which point the rebalancing cell current was passed potentiostatically until the current density dropped below 3 mA cm−2. Typically, at this point, bubbles of hydrogen gas started forming at the cathode (negative electrode) side of the rebalancing cell. A higher cut off threshold current density for the rebalancing cell would avoid the formation of any hydrogen gas at the cathode of the rebalancing cell. During a rebalancing operation, the cycling sequence was as follows—(1) Charge the redox flow battery cell until the threshold is reached, (2) Pass current through the rebalancing cell until the threshold is reached, then (3) discharge the redox flow battery cell until the threshold is reached. Note that many other cycling sequences including simultaneous operation of the redox flow battery cell and the rebalancing cell are possible but were not tested here.
In this cycling sequence, during the charging step of the redox flow battery cell, a portion of the negolyte constantly gets oxidized by oxygen present in air. Thus, more ferrocyanide is oxidized to charge the negolyte fully. This process continues until the posolyte does not have any excess to keep up with the negolyte oxidation due to contact with air. After this point, the capacity of the cell would be limited by the posolyte although it was originally limited by the negolyte.
In order to counteract the effect of oxygen, the rebalancing cell was run intermittently. After charging the catholyte fully in Step (1) in the cycling sequence above, with the capacity limit imposed by the posolyte as described above, a valve is opened to allow negolyte fluid to circulate to the cathode compartment of the rebalancing cell and Step (2) is started. After Step (2) is complete, the valve is shut and Step (3) follows.
A sharp increase in the capacity of the redox flow battery cell is seen after each rebalancing cycle, as indicated on
Unless otherwise indicated, all numbers expressing feature sizes, amounts, volumes, charge capacities, states of charge, and other chemical and physical properties used in the specification and claims are to be understood as being modified in all instances by the term “about”. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and attached claims are approximations that can vary depending on the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein. The use of numerical ranges by endpoints includes all numbers within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5; <10% includes 10%, 9.8%, 5.5%, 2%, 0.01%, and 0%; >90% includes 90%, 90.2%, 94.5%, 98%, 99.99%, and 100%) and any range within that range.
The foregoing description has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the embodiments to the precise form disclosed. Many modifications and variations are possible in light of the above teachings. Any or all features of the disclosed embodiments can be applied individually or in any combination and are not meant to be limiting, but purely illustrative. It is intended that the scope of the invention be limited not with this detailed description, but rather, determined by the claims appended hereto.
This application is being filed on 16 Nov. 2022, as a PCT International Patent application and claims the benefit of and priority to U.S. Provisional patent application Ser. No. 63/279,928, filed Nov. 16, 2022, the entire disclosure of which is incorporated by reference herein in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/079952 | 11/16/2022 | WO |
Number | Date | Country | |
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63279928 | Nov 2021 | US |