The invention is a system, apparatus and method for creating a space (collectively the “system”). More specifically, the system creates a lumen within a body to facilitate the use of a medical device, such as the use of a catheter in a blood vessel. The term “lumen” means a “canal, duct, or cavity of a tubular organ.” Although the system can be implemented in a wide variety of different contexts, the original inspiration for the conceptualization of the system arose in the context of catheterization in the blood vessels of human beings. The system can facilitate catheterization by creating additional “working space” (i.e. the lumen) at a desired location within the body of a patient. The additional space can be created by transitioning from a low-profile operating mode into a high-profile operating mode.
The term “catheter” refers collectively to a wide range of medical devices that are inserted into the body to (1) diagnose a medical condition; (2) treat a medical condition; (3) deliver nourishment; or (4) deliver medicine. The term “catheter” is often used more specifically to refer to a tube inserted into the body of a patient for the purposes of (a) removing material from a location in the body of a patient and/or (b) delivering medicinal and/or nourishing material to a specific location within the body of a patient. Catheters can be used in a variety of locations for a variety of purposes within the body of a patient. Catheterization procedures are commonly involved in the diagnosis and treatment of the cardiovascular system, the excretory system, and other similar systems of a patient.
The circulation of blood is essential for a healthy body. Blood provides organs and individual cells with oxygen and nutrients necessary to sustain life. Blood also removes cellular metabolic waste products from the body. The proper flow of blood is a prerequisite for good health. At the center of the cardiovascular system is the heart, an organ responsible for pushing blood throughout the body. The heart functions as a pump at the center of a complex network of arteries and veins that make up the cardiovascular system. The cardiovascular system is thus responsible for the delivery of oxygen and nutrients and the removal of certain wastes throughout the body. The performance of the cardiovascular system can be evaluated in terms of cardiac output.
Unfortunately, age, disease, trauma, and/or other ailments can hinder the distribution of blood throughout the body. Cardiovascular diseases are a serious health problem in the United States and elsewhere. About 1 in 3 deaths in the US is attributed to cardiovascular disease, which includes heart attacks and strokes. According to the World Health Organization (“WHO”), cardiovascular diseases are the number one cause of death in world. An estimated 17.3 million people died of cardiovascular diseases in 2008, a number that represents 30% of all deaths occurring in that year. According to WHO estimates, the number of deaths caused by cardiovascular diseases will reach 23.4 million by 2030.
The Centers for Disease Control and Prevention (“CDC”) report that ‘“cardiovascular disease is the leading killer in every racial and ethnic group in America.’” Many health problems in the United States are either rooted in or manifested as cardiovascular disease. The most common type of heart disease in the United States is coronary artery disease (“CAD”). CAD occurs when plaque builds up in the arteries that supply blood to the heart. This can cause the arteries to narrow over time in a process called atherosclerosis. Plaque buildup can also cause chest pain or discomfort resulting from the inadequate supply of blood to the heart muscle. This is commonly referred to as a condition known as angina. Over time CAD can lead to an irregular heartbeat, a condition known as arrhythmia, and even heart failure.
A variety of catheterization procedures are used in the prior art to diagnose and treat arterial disease. In the context of cardiovascular disease, a catheter is often a long, thin, flexible, hollow intravascular tube used to access the cardiovascular system of the body. Catheterization is most commonly conducted through the radial artery in the wrist (transradial catheterization) or the femoral artery of the groin (transfemoral catheterization). Catheterization can also be conducted through the elbow, neck, and other parts of the body.
A wide variety of intravascular procedures can be used to address cardiovascular health issues in human beings. Percutaneous coronary intervention (“PCI”) procedures are a type of intravascular procedure commonly referred to as “coronary angioplasty”, “balloon angioplasty” or simply “angioplasty”. Patients suffering from atheroscleroisis have narrowed or blocked coronary artery segments resulting from the buildup of cholesterol-laden plaque. Angioplasty is a medical procedure used to treat the narrowed coronary arteries of the heart.
During angioplasty, a cardiologist feeds a deflated balloon or other similar device to the site of the blockage. The balloon can then be inflated at the point of blockage to open the artery. A stent is often permanently placed at the site of blockage to keep the artery open after the balloon is deflated and removed. Angioplasty has proven to be a particularly effective treatment for patients with medically refractory myocardial ischemia. Unfortunately, it is not always possible to position the catheter in the desired location for the purposes of an angioplasty procedure.
Catheterization procedures can provide a valuable, effective, and minimally invasive option for diagnosing and treating cardiovascular problems and other types of medical problems. Unfortunately, it is not always possible for prior art tools and techniques to reach the blockage site with a catheter. Blockage within a blood vessel can block catheters as well as blood flow. Two common problems of access are vessel tortuosity and insignificant stenoses. The vessel pathway to the blockage that needs treatment may be very tortuous, which means it is very curved or serpentine and the angioplasty balloon catheter cannot be inserted through the tortuous vessel. Also, a portion of the vessel may be stenosed, which means there are smaller blockages that make the vessel too narrow and prevent insertion of the balloon catheter. These smaller blockages are usually not intended to be treated with balloon angioplasty. It would be desirable to empower health care providers with enhanced tools and methodologies for working around obstacles to the blockage site.
An example system for creating a lumen according to the present disclosure includes, among other possible things a balloon wound in a generally helical shape having an inner surface and an outer surface, and a support attached to at least one of the inner surface and the outer surface of the generally helical shape and constraining the balloon in the generally helical shape. The balloon has a first diameter in a low-profile operating mode and the generally helical shape has a second diameter in a high-profile operating mode, and the second diameter is larger than the first diameter.
An example system for creating a lumen according to the present disclosure includes, among other possible things, a balloon wound in a generally helical shape having an inner surface and an outer surface, and at least one clip constraining the balloon in the generally helical shape, the at least one clip including a center leaf and first and second receiving leaves on either side of the center leaf. Each of the first and second receiving leaves including a first opening and a second opening, the first opening receiving a first turn of the generally helical shape and a second opening receiving a second turn of the generally helical shape. The balloon has a first diameter in a low-profile operating mode and the generally helical shape has a second diameter in a high-profile operating mode, and the second diameter is larger than the first diameter.
An example system for creating a lumen according to the present disclosure includes a balloon wound in a generally helical shape having an inner surface and an outer surface, and at least one band connector constraining the balloon in the generally helical shape, the at least one band connector surrounding at least two successive turns of the generally helical shape. The balloon has a first diameter in a low-profile operating mode and the generally helical shape has a second diameter in a high-profile operating mode, and the second diameter is larger than the first diameter.
Many features and inventive aspects of the system, are illustrated in the following drawings. However, no patent application can disclose all of the potential embodiments of an invention. In accordance with the provisions of the patent statutes, the principles and modes of operation of the system are explained and illustrated in certain preferred embodiments. However, it must be understood that the system may be practiced otherwise than is specifically explained and illustrated without departing from its spirit or scope.
The description of the system and the various illustrations of the system should be understood to include all novel and non-obvious combination of elements described herein, and claims may be presented in this or a later application to any novel and non-obvious combination of these elements. Moreover, the foregoing embodiments are illustrative, and no single feature or element is essential to all possible combinations that may be claimed in this or a later application.
The invention is a system, apparatus and method for creating a space (collectively the “system”). More specifically, the system creates a lumen within a body to facilitate the use of a medical device, such as the use of a catheter in a blood vessel. The term “lumen” means a “canal, duct, or cavity of a tubular organ.” Although the system can be implemented in a wide variety of different contexts, the original inspiration for the conceptualization of the system arose in the context of catheterization in the blood vessels of human beings. The system can facilitate catheterization by creating additional “working space” (i.e. the lumen) at a desired location within the body of a patient. The additional space can be created by transitioning from a low-profile operating mode into a high-profile operating mode. The additional space can enable the use of other medical devices by overcoming the problems of conventional access such as vessel tortuosity or insignificant stenoses. The system enables a balloon angioplasty catheter or stent catheter can be inserted through the passageway or tunnel of the lumen past the access problems and onto the desired location.
All of the numbered elements illustrated in the drawings and discussed in the text below that pertain to structural components rather than process steps are defined in the glossary provided in Table 1 below.
The system can create a lumen in the body of a patient. That lumen can be used to position a medical device, such as a catheter, that can potentially save the life of the patient. The system can be described in terms of interacting entities, components, operational attributes, and processes.
A. Entities
As illustrated in
B. System
The purpose of the system 100 is to create “working space” (i.e. a lumen 120) within the body of the patient 90 sufficient to enable the positioning and use of a medical device 80 such as a catheter within the body of the patient 90. The system 100 can be implemented in a wide variety of different ways. The system 100 can be used to improve the health of the patient 90 and to even save the life of the patient 90.
C. Medical Devices and Medical Procedures
A wide variety of different medical devices 80 and medical procedures 81 can benefit from the lumen 120 created by the system 100. Examples of potentially useful medical devices 80 include but are not limited to all types of catheters, stents, patient monitoring applications, and other similar invasive devices.
A catheter device is potentially any device inserted into the body of a patient 90. The term “catheter device” refers collectively to a wide range of medical devices that are inserted into the body to (1) diagnose a medical condition; (2) treat a medical condition; (3) delivery nourishment; or (4) deliver medicine. The term “catheter device” is often used more specifically to refer to a tube inserted into the body of a patient 90 for the purposes of (a) removing material from a location in the body of a patient 90 and/or (b) delivering medicinal and/or nourishing material to a specific location within the body of a patient 90. Catheters can be used in a variety of locations for a variety of purposes within the body of the patient 90. Catheterization procedures are commonly involved in the diagnosis and treatment of the cardiovascular system, the excretory system, and other systems of a patient 90.
The system 100 was originally conceived for the purpose of serving providers 92 involved in providing medical procedures 81 such as coronary vascular procedures. Examples of such procedures include but are not limited to Percutaneous Coronary Intervention (PCI), Percutaneous Coronary Angiogram (PCA), Chronic Total Occlusions (CTO), Stent implantation, Atherectomy, and Embolic Protection. The system 100 can be particularly useful in the context of transradial catheterizations (catheterizations in which the catheter initially enters the body of the patient 90 through the radial artery) because transradial catheterizations typically involve catheterization devices with a relatively smaller profile and relatively sparse space in which to operate. The system 100 in its varying embodiments can also be used in a variety of contexts that involve cardiovascular care and the treatment of wholly different conditions.
The system 100 can also be used to deliver constituents such as drugs, biological agents, or excipients. For instance, any part of the system 100 such as the matrix 114 or the tubular balloon 112 (discussed in more detail below) can be loaded with constituents or encapsulated constituents according to any known method. When the system 100 is used in a blood vessel, contact between elements of the system 100 causes the constituents to be released into the vessel.
The system 100 can also be used to temporarily improve blood perfusion in a vessel that is tortuous or includes other obstacles such as obstructions or blockages.
The system 100 can also be used to address perforations or lesions in a vessel by being deployed at the perforation or lesion as discussed in more detail below, to apply pressure to it and seal or reduce the size of the perforation or lesion, allowing blood flow to continue through the vessel.
The system 100 can also be used in conjunction with obtaining hemostasis of an access site. At the end of a catheterization procedure, when the last catheter or sheath is removed from the vessel (artery or vein), the hole in the vessel must be closed. Closing the hole in the vessel is referred to as hemostasis. The hole in the vessel is referred to as the access site. The system 100 can be deployed as discussed in more detail below at the access site to ensure continued perfusion through the vessel and act as a closure device. The system 100 is deployed in such a way as to cover the access site. This stops bleeding at the access site. With the system 100 in place over the access site, the vessel can naturally close, or ‘self-heal.’ When hemostasis of the access site is complete, the system 100 can be removed. The system 100 can be particularly advantageous for obtaining hemostasis of large bore access sites, such as the ones for TAVR (transcatheter aortic valve replacement) procedures. In this example, the system 100 could obviate the need for surgical closure (suture closure) of the large bore access site.
D. Lumen
A lumen 120 is a space created within the patient 90 by the system 100. The lumen 120 is often referred to as a “canal, duct, or cavity within a tubular organ”. The lumen 120 is the “working space” within the patient 90 in which the medical device 80 is positioned. In many embodiments of the system 100, the lumen 120 is located within the expansion component 110 and the expansion component 110 is at least substantially in the form a hollow tube, with the lumen 120 comprising the hollow core of the expansion component 110.
E. Expansion Component
An expansion component 110 is the device capable of existing in at least two operating modes 130, a low-profile operating mode 132 and a high-profile operating mode 134.
There are a wide variety of different embodiments of expansion components 110 that can be incorporated into a wide variety of different embodiments of the system 100. In many embodiments of the system 100, the expansion component 110 can transform from a high-profile operating mode 134 back into a low-profile operating mode 132 when the expansion component 110 is no longer needed. In many embodiments, it will be easier for the provider 92 to remove the expansion component 110 from the patient 90 when the expansion component 110 is in a low-profile operating mode 132.
Expansion components 110 can be categorized as direct vs. indirect. Some embodiments of the system 100 utilize balloons as expansion components 110 while other embodiments of the system 100 utilize non-balloon expansion components 110.
F. Operating Modes/States
The expansion component 110 can operate in two or more operating modes 130 (which can also be referred to as states 130. The low-profile operating mode 132 is typically the most convenient operating mode 130 in which to insert the expansion component 110 into the patient 90 prior to creating the lumen 120. The low-profile operating mode 132 is also typically the most convenient operating mode 130 in which the provider 92 can remove the expansion component 110 after the lumen 120 is created and after the medical device 80 has been positioned correctly within the patient 90.
Some embodiments of the system 100 will involve one or more intermediate operating modes between the low-profile operating mode 132 and the high-profile operating mode 134.
G. Process Flow View
The system 100 can be described as a series of process steps as well as a configuration of interacting elements.
At 200, the expansion component 110 is inserted within the patient 90. Different embodiments of the system 100 can involve different types of expansion components 110 to create lumen 120 for different types of medical devices 80.
At 202, the expansion component 110 is positioned within the patient 90. Different embodiments of the system 100 can involve a wide variety of different locations within the body of the patient 90.
At 204, the operating mode 130 of the expansion component 110 is changed from a low-profile operating mode 132 into a high-profile operating mode 134 in order to create a lumen 120. It is the lumen 120 that serves as the “working space” for the proper positioning and use of the medical device 80, such as a catheter.
In many embodiments, after the lumen 120 is created and medical device 80 is properly positioned, the expansion component 110 is transformed back from a high-profile operating mode 134 into a low-profile operating mode 132 to facilitate the removal of the expansion component 110 from the body of the patient 90.
H. Operating Environment
The system 100 can be implemented in a wide variety of different operating environments and locations. The process of determining which embodiment of the system 100 is best suited for a particular context should begin with identifying the desired medical device 80 to be used at the desired location. The appropriate expansion component 110 can then be identified and selected.
In many embodiments of the system 100, the expansion component 110 is but one component of many. For example, in the illustrations of
Many features and inventive aspects of the system 100 are illustrated in the figures and described in the text of this application. However, no patent application can disclose all of the potential embodiments of an invention. In accordance with the provisions of the patent statutes, the principles and modes of operation of the system 100 are explained and illustrated in certain preferred embodiments. However, it must be understood that the system 100 may be practiced otherwise than is specifically explained and illustrated without departing from its spirit or scope.
The description of the system 100 and the various illustrations of the system 100 should be understood to include all novel and non-obvious combination of elements described herein, and claims may be presented in this or a later application to any novel and non-obvious combination of these elements. Moreover, the foregoing embodiments are illustrative, and no single feature or element is essential to all possible combinations that may be claimed in this or a later application.
There are various categories that can be useful in describing various embodiments of the system 100.
With respect to all embodiments of the system 100, the expansion component 110 expands from a low-profile operating mode 132 into a high-profile operating mode 134 to create a lumen 120. For some embodiments of the expansion component 110, the transformation between operating modes 130 is accomplished directly by the expansion component 110 while in other embodiments of the expansion component 110, the transformation between operating modes is accomplished only indirectly by the expansion component 110.
Direct expansion embodiments 101 can include but are not limited to a tubular balloon embodiment 103 and a helix balloon embodiment 104. Direct expansion embodiments 101 typically involve “inflating” a balloon with a substance such as liquid to expand from a low-profile operating mode 132 into a high-profile operating mode 134. Some embodiments may utilize a gas, but it is often not desirable to risk inserting bubbles of air or other gases in the blood vessels 91 of patients 90.
Indirect expansion embodiments 102 can include but are not limited to a guide balloon embodiment 105 (where an expansion component 110 in the form of a cover 116 expands by advancing upon an inflated guide balloon 115), an insertion component embodiment 106 (where an expansion component 110 in the form of a cover 116 expands through the insertion of an insertion component 117 into the expansion component 110), and a sheath embodiment 107 (where the sheathed balloon 118 inflates when no longer constrained by the sheath 119). Indirect expansion embodiments 102 utilize other components of the system 100 to “inflate” to a high-profile operating mode 134 and to “deflate” to a low-profile operating mode 132. Guide balloon embodiments 105 of the system 100 use an expansion component 110 that is advanced over an inflated balloon to expand the expansion component 110. Insertion component embodiments 106 of the system 100 use a insertion component 117 that is inserted into the expansion component 110 to expand the expansion component 110. Sheath embodiments 107 utilize a sheath to constrain an expansion component 110 that would otherwise exist in an expanded state.
Just as different embodiments of the system 100 can be categorized on whether the expansion component 110 is directly or indirectly expanded, the various embodiments of the system 100 can also be categorized on the basis of whether the expansion component 110 is some type of balloon (which inflates using air, some other gas, some form of liquid or fluid, or through the use of mechanical means) or whether the expansion component 110 is not a balloon.
Examples of expansion component balloon embodiments 108 can include but are not limited to tubular balloon embodiments 103, helix balloon embodiments 104, and sheath embodiments 107.
Examples of expansion component non-balloon embodiments 109 can include but are not limited to guide balloon embodiments 105 and insertion component embodiments 106.
Many differences in various embodiments of the system 100 are dictated by the differences in the expansion components 110 of the different embodiments. Two overarching categories of expansion components 110 can be differentiated on the basis of whether they are “active” or “passive”.
a. Balloon without Sheath
The embodiment of the system 100 illustrated in
b. Balloon with Sheath
An alternate embodiment of an active control system 100 is a self-expanding balloon with a sheathed balloon 118 as the expansion component 110. The system 100 would have a balloon that self-expands. Active control of the system 100 is through the use of a sheath 119 that covers the balloon. The device is in the low-profile state 132 when the sheath 119 covers the self-expanding balloon. In this state 132 the system 100 can be inserted to the required location. The low-profile state 132 will facilitate insertion in an atraumatic manner. In this state 132, the system 100 will be able to interface with other necessary devices, such as a 0.014 coronary guide wire and a guide catheter. When the system 100 is properly positioned at the required location, the sheath 119 is retracted by active control which allows the expansion component 110 to self-expand to the expanded high-profile state 134. In the expanded high-profile state 134 the system 100 can enable the performance of medical procedures 81 involving the insertion of other medical devices 80 such as a catheter device. It will provide a space 120 through which other devices can be inserted. When the expanded state 134 is not required anymore, the sheath 119 can be advanced over the balloon 118 with active control and transition the system 100 back to the low-profile state 132.
Another potential alternative means to achieve a self-expanding expansion component 110 is to use materials with a spring feature. Many metals have a spring feature, such as stainless steels. Alternately, shape memory metals such as Nitinol could be used to achieve a self-expanding feature. It is envisioned that there may be other materials, either metals or non-metals, which could be used to achieve a self-expanding feature. These materials can be used to make a structure that serves as a “sheathed balloon” 118. In some embodiments, the sheathed balloon 118 can be similar to other types of balloons 111. In other embodiments, the sheathed balloon 118 can be a self-expanding braid structure 124.
A passive control system is a system 100 that has two or more operating modes 130, and the system 100 is passively transitioned between the states 130 instead of actively transitioned between states 130.
a. Pleated Expansion Component
One embodiment of a passive control is a pleated expansion component 110 as illustrated in
b. Elastic Expansion Component
An alternate embodiment of a passive control system 100 is an elastic expansion component 110. The elastic expansion component 110 would be made of elastic or stretchable materials. The expansion component 110 would be made in the low-profile state 132. Its cross section is likely to be a round shape, but other shapes are possible, such as elliptical. When a different medical device 80 is inserted into to the elastic expansion component 110 it will passively expand to a larger state to allow the other medical device to pass through. The other medical device 80 will force the elastic expanding component 110 to form a larger space 120. For such an embodiment, the system 100 is passively transitioned between the two states 130 instead of actively transitioned by the operator. A system 100 of this design could be made from a variety of materials, such as medical grade silicones or urethanes.
As illustrated in both
The system 100 can be implemented using expansion components 110 that are (1) integrated into a single stand-alone device with other components of the system 100; (2) a non-integrated collection of components configured to function with certain supporting components; (3) a magnitude of integration that falls between these two polar opposites.
As indicated by the various arrows in FIG, 1a, the system 100 can directly interact with both the patients 90 and providers 92. Such a system 100 can be implemented in a wide variety of different alternative embodiments. Some embodiments of the system 100 can be single stand-alone components, such as an expandable balloon 111. Other embodiments of the system 100 can involve configurations of multiple components which may be permanently attached to each other, or merely configured to temporarily act in concert with each other.
The system 100 can be used in conjunction with virtually any catheter device 80 and as part of virtually any catheterization procedure. It facilitates a catheterization procedure by aiding the insertion of medical devices 80 such as various catheters and potentially other devices to the desired location 80 in the body of the patient 90 that cannot otherwise be reached without the space 120 created by the system 100 transitioning from a low-profile operating environment 132 into a high-profile operating environment 134.
By way of example, an angioplasty balloon catheter or a stent catheter may not otherwise able to be placed in the desired location 88 where the blockage is located. The system 100 can facilitate inserting the balloon or stent 123 (i.e. the catheter device) to the blockage.
The advantage of the system 100 is that it can be inserted to required locations by itself that medical devices 80 such as catheters cannot be inserted by themselves. The ability to exist in either of two states 130 enables the system 100 to have this advantage. Unlike medical devices 80 such as catheterization devices that expand to remove blockage in an artery, the system 100 can be configured for the purpose of merely expanding sufficiently to create operating space for the catheter device. The operating space 120 is in the form of a lumen or passageway created by the expanded state of the system 100. Other catheterization devices can pass through the operating space 120 in order to be inserted to their desired location 88. The operating space 120 can create safe passage for catheterization devices 88 through tortuous (serpentine) vessels 91 or past stenoses that impinge vessels 91. The system 100 may temporarily straighten out tortuous vessels or dilate stenosed areas.
The system 100 works in a supportive role with respect to a medical device 80, such as catheter. In the context of cardiovascular catheterization, the system 100 is typically inserted into coronary arteries, or other arteries or veins (collectively “vessels” 91). The system 100 can be appropriately sized and constructed to accomplish the desired task of creating an additional space 120 for the desired catheter device at the desired location 88. The system 100 can have two or more states 130, with a low-profile state 132 for insertion and removal of the device, and an expanded state 134 for coronary stabilization.
The original context inspiring the conception of the system 100 was to facilitate percutaneous coronary intervention (PCI) procedures, or other similar intravascular procedures. However, the system 100 can be configured for use with virtually any catheter device and any catheterization procedure.
The system 100 can be made from biocompatible medical grade materials, such as polymers (plastics) and metals. The system 100 may be made from materials or have coatings that give it additional features. It may have a hydrophilic feature. It can be made using various manufacturing methods, such as extrusion, injection molding, thermal forming, thermal bonding, wire forming methods, laser manufacturing methods or other manufacturing methods. It will be made in such a way that it can be properly packaged and sterilized. Likely sterilization methods would be e-beam radiation, gamma radiation, ethylene oxide (EO) gas sterilization or nitrous oxide (NO2) gas sterilization.
In a tubular balloon embodiment 103 of the system 100, the expansion component 110 is a tubular balloon 112.
The tubular balloon 112 can be inflated with air, other forms of gas, water, and other forms of liquids or fluids. In some tubular balloon embodiments 103, the tubular balloon 112 can be inflated with mechanical means such as a spring that is uncompressed or other similar means. The tubular balloon 112 can have a burst rating of up to 27 atm according to any known method of burst rating balloons.
In a helix balloon embodiment 104 of the system 100, the expansion component 110 is a helix balloon 113, i.e. a tubular balloon 112 that is constrained by a matrix 114 to form an at least substantially helical shape.
Just as with tubular balloon embodiments 103, helix balloon embodiments 104 can utilize a wide variety of different inflating mechanisms.
Helix balloon embodiments 104 can be highly desirable because of the impact of the matrix 114, which can selectively increase the rigidity of the expansion component 110 so that it can be inserted into locations 88 that a tubular balloon 112 without a matrix 114 will not be able to reach. As illustrated in
A sheath embodiment 107 of the system 100 uses a balloon 111 that does not require inflation to transition from a low-profile operating mode 132 into a high-profile operating mode 134.
As illustrated in
A guide balloon embodiment 105 of the system 100 involves an expansion component 110 that is not a balloon 111. Rather, the expansion component 110 is a cover 116 that is advanced over a preceding inflated balloon, i.e. a guide balloon 115.
Insertion component embodiments 106 of the system 100 need not use any kind of balloon 111 in the expansion/shrinkage processes. In an insertion component embodiment 106 of the system 100, an insertion component 117 is inserted into the expansion component 110 to cause the expansion component 110 to expand from a low-profile operating mode 132 into a high-profile operating mode 134. The expansion component 110 in an insertion component embodiment 106 of the system 100 can be a cover 116, such as another catheter. Insertion component embodiments 106 are illustrated in
Some embodiments of the system 100 will utilize a single tubular balloon 112 to serve as the expansion component 110 to facilitate the transition between a low-profile state 132 and a high-profile state 134 that can create a lumen 120 for the applicable medical device 80, such as a balloon angioplasty catheter or stent 123, at the desired location 88 in the body of the patient 90.
The “working space” or lumen 120 created by the expansion of a tubular balloon 112 into a high-profile operating mode 134 is created within the tubular balloon 112. Examples of different types of expansion components 110 can include inflatable balloons 112 with a “donut hole” space (see
As discussed above, some embodiments of the system 100 can be configured to expand/contract using different technologies and different component configurations. In some embodiments of the system 100, the expansion of the system 100 is achieved through an expansion component 110 that is part of the system 100. In other embodiments, the expansion of the system 100 is achieved by the expansion of a separate component/device in the system 100 that is expanded, and used to then expand or allow for the expansion of the system 100. For example, the removal of a sheath 119 can trigger the expansion of the sheathed balloon 118 in a sheath embodiment 107 of the system 100 (see
Tubular balloons 112 can be implemented in a wide variety of different ways. Some embodiments of tubular balloons 112 as expansion components 110 can use an inflation tube 150 connected to a valve 151 on the tubular balloon 112 to inflate the tubular balloon 112. The valve 151 acts as a connector, and in some examples, can optionally include flow control features.
Tubular balloons 112 can be inflated using air, other forms of gases, water, and other forms of liquids or fluids. Tubular balloons 112 can also be inflated using mechanical means such as springs. Some embodiments of tubular balloons 112 can involve a balloon 111 that self-inflates.
For tubular balloon embodiments 103 that require active inflation, the valve 151 is typically positioned at the proximal end of the balloon 112, which would be like the ‘tail’ end of the balloon 112. The valve 151 is connected to an inflation tube 150. The tube 150 runs longitudinally to the inflatable lumen 120. The inflatable lumen is at the distal end, which would be like the ‘business’ end. The overall length is approximately 100-120 cm (39.4-47.2 inches). The inflatable balloon 112 is approximately 35 mm (1.38 inches). The inflation tube 150 is approximately 65-85 cm (25.6-33.5 inches) in some embodiments of the system 100. The system 100 can be constructed to have a low-profile state 132, which would be a deflated or collapsed state. The low-profile diameter size would be small enough to fit into the required arterial locations and to interface with other medical devices 80 used during the procedure. The low-profile diameter size would be approximately 0.030-0.060 inch (0.76-1.52 mm).
As shown in
The tubular balloon 112 has two opposed ends 112a/112b. The valve 151 could be located at one end 112a or could be at a different location along the length of the tubular balloon 112. If the valve 151 is at one of the opposed ends 112a, then the other of the opposed ends 112 could be sealed or otherwise closed off to maintain fluid pressure within the space 404 when the tubular balloon 112 is in the high profile operating mode. If the valve 151 is at a different location along the length of the tubular balloon 112, then both of the ends 112a/112b of the tubular balloon 112 could be sealed or otherwise closed off.
As discussed above, the inflation tube 150 may include a connector 251 at an opposite end from the valve 151, shown in
The tubular balloon 112 could be straight, as shown in
The tubular balloon 112 could have flat ends 112a/112b as shown in
In another example shown in
As shown in
Either of the tubular balloons 112/112′ can be made by blow molding, in one example. In some examples. The tubular balloon 112′ is made with a cylindrical shape like the tubular balloon 112, and then is pressed, molded, or otherwise formed into the triangular shape.
In some examples shown in
The connection 406 could be made in a variety of ways. For instance, the connection 406 could be made by bonding the inner and outer walls 400/402 together using any known adhesive that is suitable for the material of the inner and outer walls 400/402 and for medical applications. Any known material that is suitable for medical applications could be used for the tubular balloon 112, however, some non-limiting examples include PET (polyethylene terephthalate), nylons, engineered nylons, polyamides, polyurethanes, nylon elastomers, and other thermoplastic elastomers. In another example, the connection 406 could be made by fusing the inner and outer walls 400/402 together using a thermal bonding technique such as laser welding or any other known technique that is suitable for the material of the inner and outer walls 400/402 and for medical applications.
In the example of
In another example, shown in
Some embodiments of the system 100 anticipate that a guide balloon 115 is used in conjunction with the system 100. The guide balloon 115 can help position the system 100 within the body of the patient 90.
At 302, the guide balloon 115 is inserted into the body of the patient 90.
Returning to
Returning to
Returning to
Returning to
At 312, a stent 123 is positioned through the system 100.
The system 100 is removed from the artery when it is not needed anymore. The artery would regain its natural shape. This embodiment of the system 100 would interface with the other catheterization devices 80 used during the procedure, such as the guide wire 122, guide catheter 121, balloon catheters and stent 123.
At 322, the cover 116 attached to the guide catheter 121 is inserted into the body of the patient 90.
Returning to
Returning to
The expansion component 110 (i.e. the cover 116) of the system 100 and insertion component 117 will be removed when they are not needed anymore.
The expansion component 110 of this embodiment can be made with shape memory materials, a braid construction, a pleated design or any other expandable design structure.
Shape memory materials can be metallic or non-metallic. Nitinol is one possible metallic material that could be used. The expansion component 110 could be made from Nitinol and the memorized shape would be the low-profile state 132. This memorized low-profile state 132 would enable the connected expansion component 110 and guide catheter 121 to be inserted into the coronary artery past the ostium, tortuous areas and any stenoses. The insertion component 117 would be used to actively transition the expansion component 110 from the low-profile state 132 to the high-profile state 134. Non-metallic shape memory polymers could also be used to construct the expansion component 110 and accomplish the same result.
A braid structure could be used to construct the cover 116. The braid would be made to the size of the low-profile state 132. The woven mesh pattern of the braid has space in the interstices between its wires. This would allow it to expand to the high-profile state 134 when the insertion component 117 is inserted.
A pleated design could be used to make the cover 116. The pleated design would be made to the size of the low-profile state 132. The insertion component 117 would unfold the pleats, when it is inserted, allowing it to transition to the high-profile state 134.
The self-expanding feature can be made with self-expanding materials, such as a braid structure. The braid structure is cylindrical in shape. The wall of the cylinder is constructed of the woven mesh of the braid. The ends of the cylinder are open. The braid would be designed with space in its weave pattern, which would allow the braid structure to exist in either the high-profile self-expanded state 134 or the low-profile state 132.
At 350, the system 100 with sheath 119 (and the encapsulated expansion component 110 such as a sheathed balloon 118) is inserted into the body of the patient 90.
Returning to
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An alternate embodiment of this form of the system 100 uses a self-expanding braid structure 124 to serve as the sheathed balloon 118. The construction of the braid 124 can be designed to provide optimum performance. Braid 124 characteristics such as number of wires, shape of wire, wire material, pitch, uniform pitch, variable pitch and weave pattern can be chosen to obtain the desired performance. More or less wires, and wire material, can affect strength and flexibility of the component. Round wires or flat wires can affect wall thickness. Pitch and weave pattern can affect expansion strength and profile size.
Stainless Steel or Nitinol are likely materials for the braid 124 wire, however other metals or non-metals can possibly be used. Stainless Steel can be formulated with ‘spring’ characteristics enabling it to self-expand. Nitinol is a metallic alloy of nickel and titanium. It is in a class of metals known as ‘shape memory’ . A nitinol-based expansion component can be made with a shape memory of the high-profile expanded state 134, enabling it to self-expand. There are also shape memory polymers that can be used to construct the expansion component.
The braid 124 can be covered with an inner and outer liner to make it atraumatic and prevent arterial wall damage. The inner and outer liners would expand and collapse with the system 100.
The sheath 119 may have an atraumatic tip to aid insertion and eliminate or reduce damage to the artery wall.
The expansion component 110, sheath 119 or both items could have radio-opaque features so they can be visualized with fluoroscopic imaging.
This embodiment of the system 100 can interface with the other catheterization devices used during the procedure, such as the guide wire 122, guide catheter 121, balloon catheters, stent 123, as well as other medical devices 80.
Helix balloon embodiments 104 of the system 100 are similar to tubular balloon embodiments 103 of the system 100, except that in a helix balloon embodiment 104 of the system 100, the balloon 111 is constrained and shaped by a matrix 114 the configures the shape of the balloon 111 into a helix balloon 113. The helix balloon 113 is defined by multiple turns 213 of the tubular balloon 112, which forms a helix shape.
A. Helix Balloon
Just as a tubular balloon 112 can be inflatable, self-inflating, or mechanically expanding, a helix balloon 113 can change operating modes 130 in precisely the same ways using the same technologies and principles of chemistry and physics. The tubular balloon 112 could have a dual-wall construction, as described above, or could have another construction such as a continuous tube.
An example helix balloon 113 is shown in
In one example shown in
As discussed above, the inflation tube 150 may include a connector 251 at an opposite end from the valve 151. The connector 251 can be configured to mate with a syringe or fluid line line as would be known for medical applications in order to communicate fluid to/from the tubular balloon 112.
It should be understood that the description herein for the helix balloon 113 is equally applicable to the helix balloon 113′ shown in
B. Matrix
A mechanism or configuration of mechanisms that keep the balloon 111 in the shape of a helix balloon 113. The matrix 114 maintains the helical shape of the helix balloon 113 in all operating modes 130. The matrix 114 can be implemented in a wide variety of different embodiments, including but not limited to a weave 145, a bonding agent 146, a thermally formed connection 147, a matrix cover 148, and a flange 149. The cross sectional shape of the helix balloon 113 can be maintained differently in different operating modes 130. For example, the cross section of the helix balloon 113 would otherwise be round in an inflated state (high-profile operating mode 134) and flat in a deflated state (low-profile operating mode 132). The matrix 114 can maintain the helical shape in both states. The matrix 114 needs both flexibility and strength to properly perform its function.
The matrix 114 can include a medicinal component 126, a mechanism or configuration of mechanisms that enable medicinal capabilities to the system 100. The medicinal component 126 may include diagnosis or treatment of a medical condition, or delivery of medicine or nutrient. The matrix 114 may contain vaso-active agents to cause vasoconstriction or vasodilation, depending on what may be required. Such an agent may be transient or longer lasting. Nitric oxide is an example of a vaso-active agent that can dilate a vessel, which would make the vessel bigger (larger diameter) until the agent wears off. The matrix 114 may contain any of the class of drug coatings that prevent intimal hyperplasia. Intimal hyperplasia often is a physiologic response to an angioplasty procedure resulting in restenosis of the treated area, which in layman's terms is a clogged stent 123.
1. Weave
A weave 145 can be a configuration of one or more threads 144 that can contain the balloon 111 in the shape of a helix balloon 113. The weave 145 can use as many or as few threads 144 as desired. In many embodiments, between 10-12 threads 144 uniformly distributed about the helix balloon 113 is a particular desirable configuration. The weave 145 would wrap around the helix balloon 113 as the helix balloon 113 makes consecutive passes of the helical shape.
2. Bonding Agent
A chemical means to constrain the shape of the helix balloon 113. The matrix 114 can be made from a bonding agent 146 that is applied to a balloon 111 to secure its shape as a helix balloon 113. A bonding agent 146 can be used by itself or with other components to maintain the helical shape of the helix balloon 113. Consecutive passes of the helical shape can be bonded to adjacent passes. A wide variety of bonding agents including but not limited to adhesive glues or silicone can be used as possible bonding agents 146. The bonding agent 146 may be applied using dip coating techniques.
3. Thermally Formed Connection
A constraint on the helix balloon 113 that is implemented through the application of heat. A wide range of thermal forming techniques known in the prior art can be used to connect adjacent passes of the helical shape together. The aggregate configuration of thermally formed connections 147 can by itself or in conjunction with other components, constitute the matrix 114.
4. Matrix Covering
A matrix cover 148 is a relatively thin sheet or a collection of thin sheets that overlay the balloon 111 to shape it into a helix balloon 113. The matrix cover 148 can contain the helix balloon 113 and maintain its helical shape. The matrix cover 148 can be made from a fabric or other similar material suitable for the particular location 88 in the patient 90. The matrix cover 148 can cover a single pass of the helical shape, multiple passes or all passes. The matrix cover 148 can be used by itself or in conjunction with other components to constitute the matrix 114. The matrix cover 148 may be applied using dip coating techniques as well as other plausible manufacturing methods.
5. Flange
A flange 149 is a rim, collar, or ring that secures the balloon 111 into the shape of a helix balloon 113. The cross-section of the helix balloon 113 can have one or more flanges 149. Adjacent passes of the helical shape can be connected together by the flange 149. The connected flanges 149 in the aggregate can form the matrix component 114. Flanges 149 can be connected using a weave 145, a bonding agent 146, a thermally formed connection 147, a matrix cover 148, and/or potentially other means.
6. Tubules
In one example, shown in
The tubules 200 can be made of the same material as the helix balloon 113 or a different material than the helix balloon 113. Any known material that is suitable for medical applications could be used, however, some non-limiting examples include PET (polyethylene terephthalate), nylons, engineered nylons, polyamides, polyurethanes, nylon elastomers, and other thermoplastic elastomers. The tubules 200 can be non-compliant (e.g., rigid), semi-compliant, or compliant (e.g., flexible). Similarly the helix balloon 113 can be non-compliant (e.g., rigid), semi-compliant, or compliant (e.g., flexible). The tubules 200 and helix balloon 113 can have the same, similar, or difference compliance.
Each tubule 200 spans between opposed ends 202a/202b. One of the ends 202a meets a first turn 213a of the helix balloon 113 and the other of the ends 202b meets a second turn 213b adjacent the first turn 213a.
The tubules 200 can be integral with the helix balloon 113 or can be separate structures that are attached to the helix balloon 113 according to any known method suitable for the material(s) of the tubules 200 and helix balloon 113 and for medical applications. In either example, the tubules 200 are hollow structures having a space 204. The space 204 is in fluid communication with the space 212 of the tubular balloon 112 so that the tubules inflate with the helix balloon 113 when the helix balloon 113 is expanded from the low-profile operating mode 132 to the high-profile operating mode 134 as described above. The tubules 200 and helix balloon 113 can have a burst rating of up to about 27 atm according to any known method of burst rating balloons. In this way, the tubules 200 assist in maintaining the lumen 120 when the helix balloon 113 is in the high-profile operating mode 134 by providing structural support for the helix balloon 113 that impedes collapsing of the helix balloon 113 into the lumen 120.
As shown in
The tubules 200 have a diameter d (
7. Inner Support
In one example, shown in
When the helix balloon 113 is expanded from the low-profile operating mode 132 to the high-profile operating mode 134 as described above, the inner support 300 has a generally cylindrical shape and supports the helix balloon 113 in the helical shape to maintain the lumen 120. The inner support 300 also maintains the distance y between adjacent turns 213a/213b of the helix balloon 113 (which is known as the pitch of a helix). In some examples, the distance y is zero or near zero, meaning adjacent turns 213a/213b of the helix balloon 113 are touching one another. In other examples, the distance y is greater than zero.
The inner support 300 can be made from any medical grade biocompatible material such PET (polyethylene terephthalate), nylon polymers, or thermoplastic polyurethane, as non-limiting examples. In a particular example, the inner support 300 is made from a “thin film” material with a thickness on the order of a tenth of a millimeter. The inner support 300 can be made from the same material or a different material than the tubular balloon 112.
In the example of
The inner support 300 is attached to the helix balloon 113 in such a way that the inner support 300 does not become detached from the helix balloon 113 when the helix balloon 113 is used as described herein. For instance, the tubular balloon 112 can be attached to the inner support 300 by any appropriate adhesive known in the art for the material of the tubular balloon 112/inner support 300 that is also biocompatible. In other examples, the tubular balloon 112 can be attached to the inner support 300 by a thermal bond, such as a thermal weld, an RF (radio frequency) weld, an ultrasonic weld, a laser weld, or the like. The attachment can be continuous, e.g., along the entire inner surface 213c of the helix balloon 113, or discontinuous, e.g., only at certain points along the inner surface 213c.
8. Outer Support
In one example shown in
The outer support 350 can be attached to the helix balloon 113 by an adhesive or thermal bond in such a way that the outer support 350 does not become detached from the helix balloon 113 when the helix balloon 113 is used as described herein, as discussed above for the inner support 300. In one example, the attachment can be by a plurality of connectors 352, as shown in the example of
The outer support 350 can be continuous such that it forms a continuous generally cylindrical shape when the helix balloon 113 is in the high profile operating mode 134, as shown in
In one particular example, shown in
In another particular example, shown in
9. Clip
In one example shown in
As best shown in
As best seen on
The length Lf of the foldover leaves 506a/506b can be selected such that they meet one another in the folded state. In another example, the foldover leaves 506a/506b have a length Lf such that they overlap one another in the folded state, as shown in
As shown in the example of
In certain examples, shown in
The clip 500 can be made form a compliant, semi-compliant or non-compliant biocompatible polymeric material such as PET (polyethylene terephthalate), Pebax®, nylon, polyurethanes or a combination thereof. In certain examples, the clip 500 is made from polymer material that is between about 0.06 and 0.1 mm thick.
10. Band Connector
In one example shown in
Each band connector 550 is a rectangular complaint or semi-compliant or noncompliant sheet that is configured to be folded into the folded state shown in
For an example band connector 550 that is noncompliant, it may be formed of multiple separate pieces that are assembled and connected to one another by a locking mechanism or bonding/other method of connection suitable for the material.
In the folded state, the band connector 550 has a folded length L and a folded width W. The overlapping portion 552 has a length Lo, which in some examples is greater than about 3 mm. The length of the sheet in the unfolded state is selected to provide the folded length L and folded width W, taking into account the length Lo of the overlapping portion 552. For instance, the width W can be selected such the folded band connector 550 fits around the diameter D of the tubular balloon 112 as shown in
In some examples, overlapping band connectors 550 could be used. For instance, for a set of 10 turns 213a/213b of the helical balloon, turns 2-5 could be subject to one band connector 550, and turns 4-7 could be subject to another band connector 550, and so on. The band connectors 550 can thus be staggered/overlapped along the axial length and circumference of the helix balloon 113. In some examples the band connectors 550 can be connected to one another such as by any of the connection methods discussed above for the overlapping portion 552.
The mandrel 575 of
11. Coextruded Restraint
In one example shown in
The tabs 600 are bonded at the overlapping portion 602 to constrain the turns 213a/213b of the helix balloon 113. The bonding can be by any known method suitable for the material of the tabs 600, such as by an adhesive, welding, pressurization, etc.
Several tabs 600 may be formed at predetermined distances along the helix balloon 113 so that when the helix balloon 113 is wound to define a lumen 120 with a desired diameter, the tabs 600 of successive turns 213a/213b overlap one another. For instance, when the helix balloon 113 is wound into the helix, the tabs 600 may be spaced 120 degrees from one another around the circumference of the helix. In another example, the tab 600 may be a continuous tab formed along the length of the unwound helix balloon 113 so that when the helix balloon 113 is wound the tab 600 overlaps itself at the overlapping portion 602 between adjacent turns 213a/213b.
As shown in
The tabs 600 are co-extruded with the helix balloon 113. That is, the tabs 600 are formed as the helix balloon 113 is being formed and therefore are integral with the helix balloon 113. The tabs 600 can be the same or different material as the tubular balloon 112. The tabs 600 can 0comprise, for example, PET (polyethylene terephthalate), nylons, engineered nylons, polyamides, polyurethanes, nylon elastomers, and other thermoplastic elastomers.
13. Strip with Flaps
In one example shown in
In other examples, the strip 700 only spans some of the turns 213a/213b of the helix balloon 113. More than one strip 700 may be used. In a particular example, the matrix component 114 includes three strips 700 arranged about 120 degrees from one another along the circumference of the helix balloon 113.
The flaps 702 each have a length L and width W (
The mandrel 375 of
The strip 700 can be the same or different material as the tubular balloon 112. The strip 700 can comprise, for example, PET (polyethylene terephthalate), nylons, engineered nylons, polyamides, polyurethanes, nylon elastomers, and other thermoplastic elastomers.
12. Scalloped Restraint
In one example shown in
The scalloped restraint 800 can be long enough to span the axial length of the wound helix balloon 113, in some examples. In other examples, the scalloped restraint 800 only spans some of the turns 213a/213b of the helix balloon 113. More than one scalloped restraint 800 may be used. In a particular example, the matrix component 114 includes three scalloped restraint 800 arranged about 120 degrees from one another along the circumference of the helix balloon 113.
The scalloped restraint 800 can be the same or different material as the tubular balloon 112. The scalloped restraint 800 can comprise, for example, PET (polyethylene terephthalate), nylons, engineered nylons, polyamides, polyurethanes, nylon elastomers, and other thermoplastic elastomers.
The scalloped strips 802a/802b each have a width W (
The mandrel 375 of
In some examples, the scalloped strips 802a/802b can be joined into a single long strip that can be folded over itself to provide two opposed scalloped strips 802a/802b (similar to the band connector 500 discussed above).
C. Examples
Table 1 below is a chart linking together element numbers, element names, and element descriptions.
This application is a continuation of U.S. patent application Ser. No. 17/991,742 filed Nov. 21, 2022, which claims priority to provisional patent applications U.S. Ser. No. 63/281,227 filed Nov. 19, 2021, U.S. Ser. No. 63/335,494 filed Apr. 27, 2022, and U.S. Ser. No. 63/354,421 filed Jun. 22, 2022, each of which are herein incorporated by reference in their entireties.
Number | Date | Country | |
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63281227 | Nov 2021 | US | |
63335494 | Apr 2022 | US | |
63354421 | Jun 2022 | US |
Number | Date | Country | |
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Parent | 17991742 | Nov 2022 | US |
Child | 17992512 | US |