The present disclosure relates to a discharge system for discharging a plurality of flexible containers from a tubular storage assembly.
Flexible containers for keeping fluid or dry products, such as a liquid, granular material, powder or the like, are known in the art. One example of a flexible container is a flexible pouch container comprising, for instance, a laminate composed of sheets of plastic or the like. For instance, a container may be made of a front and back wall comprising one or more flexible film, facing one another and joined, for example welded, along their edges. The container has a dispensing spout to provide access to the interior of the container and to allow any contents in the container to be dispensed therefrom.
A tubular storage assembly developed by the same applicant is disclosed in the international publication WO 2015/128427 A1. The tubular storage assembly comprises a plurality of interconnected elongated guiding elements onto which a plurality of rows of dispensing spouts and associated pouch containers can be carried. The interconnected elongated guiding elements are configured to be maintained in a substantially tubular arrangement while the containers extend in the interior formed by the tubular arrangement. In this manner the tubular storage assembly provides for a reliable and efficient means for storage and/or transport of large numbers of pouch containers.
The pouch containers in the tubular storage assembly usually are empty containers. This is because the pouch containers may be manufactured at a location different from the location at which the containers are further handled, for instance filled with contents, such as foodstuff. For instance, the containers may be manufactured at a first location, loaded into the guiding elements, packed, stored and then transported to a second location where they are stored again and then unpacked and unloaded for further handling.
Discharge systems and methods have been developed to unload the pouch containers from a tubular storage assembly. WO 2017/032470 A1 discloses a discharge system and method wherein the guiding elements of a tubular storage assembly are aligned with respect to a discharge device so that the pouch containers can be pushed out of the tubular storage device right into a discharge device wherein the containers are gripped by a gripper and moved to a discharge position. The known method and system may allow the pouch containers to be discharged in a relatively fast, reliable and/or efficient manner from their tubular storage assemblies.
It is an object of the present disclosure to provide a discharge system, discharge device and method of discharging that are just as good as or even improved relative to the known discharge systems as concerns speed, reliability and efficiency of discharging the pouch containers from the tubular storage device.
Furthermore, it has been found that for a reliable, fast and efficient manner of discharge of the spouted containers from the guiding elements of the tubular assembly it is important that the discharge ends of the guiding elements are accurately positioned relative to the (gripper of the) discharge device of the discharge system. A misalignment of the guiding free ends of the guiding elements with respect to the discharge device may lead to a reduced performance. A misalignment may occur, in practice, when the original shape of the tubular storage assembly has been changed, for instance caused by—but not limited to these causes—the deformation of the tubular storage assembly during the above-mentioned packing, storing, transporting, and unpacking phase. In case the tubular storage assembly has been deformed and the tubular storage assembly arrives at the discharge system in a deformed state or deformed condition, is has not always been practical to try to unload the pouch containers in a fully automatic manner. In other words, handling problems may arise when unloading the pouch containers after the transport phase. These handling problems may be addressed by one or more operators who may be able to manually bring the tubular storage assembly from the deformed arrangement to a predetermined target tubular arrangement, for instance the original tubular arrangement before the deformation took place. However, such operator intervention may have a detrimental effect on the discharge speed, reliability and/or efficiency, and also adds up to the handling costs of the discharge process.
Consequently, there is a need to provide a discharge system, discharge device and discharge method wherein discharging of pouch containers from the tubular storage assembly can be accomplished in a relatively fast, reliable and/or efficient manner, and, preferably, also in a fully automatic manner, even in case of tubular storage assemblies that have been deformed from their original tubular arrangement into a deformed tubular arrangement.
It is therefore also an object of the present disclosure to provide a discharge system, discharge device and discharge method wherein discharging of pouch containers from the tubular storage assembly also in case the guiding elements are in a deformed tubular arrangement.
According to a first aspect at least one of the objects may at least partially be achieved in a discharge system for discharging a plurality of flexible containers from a tubular storage assembly, wherein each of the containers comprises a dispensing spout and wherein the tubular storage assembly comprises a plurality of interconnected elongated guiding elements onto which a plurality of rows of dispensing spouts can be carried, wherein the interconnected elongated guiding elements are configured to be maintained in a substantially tubular arrangement while the containers extend in the interior formed by the tubular arrangement, the discharge system comprising:
wherein the receiving portion of the discharge device comprises a docking ring configured to allow a supported tubular storage assembly to be docked onto the discharge device, wherein the docking ring is configured to engage the free ends of respective elongated guiding elements and positioning the engaged elongated guiding elements from the first tubular arrangement into the predetermined target tubular arrangement.
The docking ring may engage the guiding elements when the docking ring is moved towards the guiding elements or, preferably, when the elongated guiding elements are moved towards the docking ring. Furthermore, as used herein, the predetermined target arrangement may be the original tubular arrangement of the storage assembly, for instance the shape before the tubular storage assembly has been deformed as a result of transport movements. The predetermined target arrangement may also be another arrangement suitable for unloading the containers once the tubular storage assembly has been docked onto the discharge device.
The intended positions of the (free ends) of the elongated guiding elements in the desired target tubular arrangement may be defined as the target positions of the (ends of the) elongated guiding element. In embodiments of the present disclosure the docking ring comprises a plurality of teeth extending in axial direction, wherein the teeth are distributed along the docking ring at different circumferential positions corresponding to predetermined target positions of the respective elongated guiding elements in their second, predetermined target tubular arrangement.
In further embodiments the free ends of the teeth are arranged at positions to allow inserting the free ends into the ends of respective elongated guiding elements (for instance by moving the guiding elements over the teeth and/or by moving the teeth of the ring into the guiding elements during the docking process), thereby moving the ends of the guiding elements from the first tubular arrangement (which may a deformed arrangement) into the second, target tubular arrangement. During the relative movement of the docking ring and the elongated guiding element the tubular storage assembly is automatically moved into the desired (target) shape.
In embodiments of the present disclosure each tooth of the docking ring is positioned at a different circumferential position coinciding with a target position of the associated elongated guiding element, so that after the docking process each and every of the elongated guiding elements extends at its correctly aligned target position.
In certain embodiments the docking ring extends in a transversal direction, perpendicular to the axial direction. Furthermore, the docking ring may comprise teeth of at least two different heights (i.e. the distance in axial direction, herein also referred to as “length”) as to first engage one or more first elongated guiding elements and then one or more second elongated guiding elements. In this way the docking ring starts with only moving the first elongated guiding elements to the target position(s) and to start moving the second elongated guiding elements only after the start of the movement of the first elongated guiding elements towards their target position(s).
In an embodiment the docking ring may be attached to the discharge device or may form an integral part of the discharge device. This implies that the tubular storage device is docked (connected) to a docking ring that may already have been properly aligned with the discharge device. Alternatively, in another embodiment, the docking ring may be part of a separate docking ring unit configured to first allow the guiding elements to be docked to the docking ring and then the docking ring to be properly positioned relative to the discharge device, preferably connected to the same.
The docking ring may comprise a plurality of teeth extending in axial direction and facing the tubular storage assembly support when the elongated guiding elements are supported on the tubular storage assembly support. The teeth may be configured to engage the free ends of respective elongated guiding elements and guide the elongated guiding elements with respect to the receiving portion of the discharge device into a plurality of predefined positions when the elongated guiding elements are moved relative to the docking ring. In specific embodiments the docking ring comprises a plurality of tooth sets, each tooth set including one, two or more teeth, wherein each set of teeth is preferably configured to engage one associated guiding element.
The teeth of the docking ring enable the tubular storage assembly to be docked to the discharge device essentially without human intervention. Also in case the tubular storage assembly arrives at the site of the discharge system in a deformed state or deformed condition, the docking ring makes it possible to dock the tubular storage arrangement and also ensures that the storage assembly in the deformed arrangement is brought back into its original arrangement.
In an embodiment the docking ring comprises a first tooth set with at least one tooth of a first height for engaging a first guiding element and a second tooth set with at least one tooth of a second height, smaller than the first height, for engaging a second guiding element. When moving the tubular assembly towards the docking ring, the first guiding element will be engaged first, then the second guiding element (that is directly connected to the first guiding element) will be engaged and positioned, then the next guiding element (that is connected to the previous guiding element) will be engaged and positioned, etc. Therefore, in embodiments of the present disclosure, the docking ring may comprise one or more further tooth sets for engaging one or more consecutive further guiding elements, wherein tooth sets associated with the one or more consecutive further guiding elements have teeth of descending heights. Every further guiding element may be engaged by teeth of a smaller height than the previous guiding element. In some embodiments the heights descend monotonously, although in other embodiment this is not the case.
In other embodiments the docking ring comprises a first tooth set with at least one tooth of a first height for engaging a first guiding element, a pair of second tooth sets, each second tooth set having at least one tooth of a second height smaller than the first height, wherein the second tooth sets are arranged for engaging second guiding elements directly connected to the first guiding element. The docking ring may further comprise at least one pair of further tooth sets, each further set having at least one tooth of a further reduced height, wherein each of the further tooth sets is arranged for engaging further guiding elements directly connected to a previous guiding element.
The docking ring may be configured to first engage a first guiding element with a first tooth set and subsequently engage one or more further guiding elements with one or more further tooth sets, when the tubular storage assembly is moved towards the discharge device or the discharge device is moved towards the tubular storage assembly.
In order to ensure that at least one of the guiding elements of the tubular storage device is properly aligned with the discharge device before the tubular storage device is being engaged by the docking ring, the tubular storage assembly support, in a further embodiment, may comprise a positioning element configured to position at least one of the guiding elements of the supported tubular storage assembly at a fixed position relative to the discharge device. Preferably the tooth set with at least one tooth having the largest height is located in such a manner that it is able to engage the specific guiding element that is positioned by the positioning element of the storage assembly support.
In principle the actual movement of the tubular discharge assembly against the docking ring and/or the moving of the spouted pouch containers from the tubular discharge assembly can be done manually. However, in practice the discharge system may comprise a push device configured to engage at least one container at the opposite end of the tubular storage assembly and/or to engage the tubular storage assembly to push the tubular storage assembly in axial direction against the docking ring.
According to another aspect of the present disclosure a method of discharging a plurality of flexible containers from a tubular storage assembly using the present discharge system is provided, the method comprising:
In case the docking ring comprises a plurality of teeth extending in axial direction and facing the storage assembly support when the elongated guiding elements are supported on the storage assembly support, the method may further comprises having the teeth engage the free ends of respective elongated guiding elements and guide the elongated guiding elements relative to the receiving portion of the discharge device into a plurality of predefined positions when the elongated guiding elements are moved relative to the docking ring.
The method may further comprise engaging at least one container at the opposite end of the tubular storage assembly and/or engaging the opposite end of the tubular storage assembly so as to push the tubular storage assembly in axial direction against the docking ring.
The method may further comprise engaging at least one container at the opposite end of the tubular storage assembly so as to move the containers into the receiving portion of the discharge device.
The method may also comprise gripping the dispensing spouts of containers moved into the discharge device and successively passing by the gripper unit, to transport the gripped dispensing spouts and associated containers in essentially the axial direction and to collect the dispensing spouts at the discharge portion.
When in the first tubular arrangement the tubular storage assembly may be in a deformed shape and when in the second, predetermined target arrangement the tubular storage assembly may be in a predetermined target shape. The discharge system and method then makes it possible to move the guiding elements so as to bring the tubular assembly from its deformed shape into the correct final shape (wherein the guiding elements are accurately aligned with the receiving portion of the discharge device). In some situations the tubular storage assembly in the first tubular arrangement may already be (almost or fully) in the correct shape so that the no movement or hardly any movement is needed to bring the tubular storage assembly into its second, predetermined final shape.
Further characteristics of the present invention will be elucidated in the accompanying description of various preferred embodiments thereof. In the description reference is made to the annexed figures.
In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, that the present invention may be practiced without these specific details. In other instances, well-known structures and devices are not described in exhaustive detail, in order to avoid unnecessarily obscuring the present invention.
As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope of the present invention. Any recited method can be carried out in the order of events recited or in any other order which is logically possible.
It is noted that, as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely,” “only” and the like in connection with the recitation of claim elements, or use of a “negative” limitation.
In the following description several embodiments of a discharge system are described. Each discharge system generally comprises a tubular storage assembly support configured to carry one or more tubular storage assemblies, a discharge device configured to discharge the pouch containers 3 from a discharge end of the tubular storage assembly 1 and, optionally, a push device configured to push the pouch containers towards the discharge device.
As herein defined the tubular storage assembly 1 may be an assembly of elongated guiding elements 2 placed in such arrangement that they define the shape of a tube. Herein the tubular storage assembly may therefore also be denoted by the term “tubular arrangement”. The axial direction here is defined as the longitudinal direction of the tubular storage assembly 1 (i.e. a direction parallel to the longitudinal direction of the elongated guiding elements 2). Each of the guiding elements 2 of the tubular storage assembly 1 is configured to allow guiding of one or more pouch containers 3 so that the pouch containers 3 may be stored inside the interior formed by the combination of guiding elements 2. Several examples of a tubular storage assembly 1 are described hereafter that may be unloaded by a discharge system 40, for instance a discharge system as described in WO 2017/032470 A1, the content of which is herein incorporated by reference.
Referring to
Guiding rail or guiding element 2 is an elongated section comprising an upper part 16, a first side wall 17 and a second side wall 18, both side parts extending roughly orthogonally with respect to the upper part 16. In the embodiment shown in the figures, for instance in
Referring to
When the guiding elements 2 are pivoted into the tubular arrangement 1, the last two guiding elements 2 may be connected to each other as well, as is indicated in
Referring to
The number of guiding elements 2 of the tubular arrangement 1 may vary. Generally the number of guiding elements is n, wherein n=1, 2, 3, 4 . . . . Furthermore, not all guiding elements 2 need to be filled with containers 3. In embodiments of the invention only a subset of the guiding elements 2 is selectively filled, for instance six or twelve of a total number of 24 guiding elements 2, depending on the shape and/or size of the containers 3, for instance with a view to provide for a compact storage.
In a typical (but non-limiting) example 24 containers per rotation (revolution) can be accommodated in the tubular arrangement 1. Depending on the length of the guiding elements 2 and the dimensions of the containers 3 about 53 rotations can be accommodated in the tubular arrangement 1. This means that the storage capacity of one tubular storage assembly 1 can be as high as 1272 containers.
As mentioned earlier, it is important for a reliable and fast discharge of the guiding elements 2 from the tubular storage assembly 1 that the discharge ends of the guiding elements 2 are accurately positioned relative to the discharge device. However, since the individual guiding elements 2 may be slightly movable relative to each other and/or deformable in case the guiding elements 2 have been made of flexible material, an accurate positioning of the guiding elements 2 with respect to the discharge device is still difficult to achieve. For instance, due to the nature of the cover used to protect the tubular arrangement 1 during transport (for instance a stretch wrap (foil) arranged around the tubular assembly 1) and/or as a result of external impact or transport movements during the transport phase, the guiding elements 2 may sometimes arrive at the discharge system 40 in a state wherein the guiding elements 2 have been displaced relative to each other and no longer extend in exactly in their original arrangement, for instance the tubular arrangement 1 as shown in
For instance, referring to
One option would be to manually attach an additional ring to the discharge end 31 of the tubular storage assembly 1 before placing the tubular storage assembly 1 in the support 41. The additional ring may have a first side configured to allow an accurate fit into the docking flange of the discharge device 43,63 and a second, opposite side that may be attached to the free ends of the guiding elements 2 of the tubular assembly 1 so as to urge the free ends to retake their original mutual positions so that (at least the discharge end 31 of) the tubular storage assembly 1 regains its original shape. Due to the presence of the docking ring the guiding elements 2 of the tubular storage assembly 1 on the support 41 may extend in line with the receiving guiding elements 102 of the discharge device 63 so that the spouts 5 of the pouch containers 3 may be reliably slid from the tubular storage assembly 1 into the discharge device 43, 63. However, an operator is needed to position and attach the ring to the deformed (for instance displaced) guiding elements 2 which is a quite burdensome task and takes a considerable amount of time. Furthermore, even if the additional ring has been attached to the tubular storage assembly 1 and the tubular storage assembly 1 has been placed in the support 41,61, the guiding elements 2 of the tubular storage assembly 1 and the additional ring still need to be aligned manually by the operator with the receiving further guiding elements 2 in the discharge device 43,63 before the tubular storage assembly 1 can be docked on the discharge device 43, 63.
In order to correctly position the guiding elements 2 relative to the discharge device 43, 63 a docking ring may be connected to the discharge device 43, 63 or may be an integral part of the discharge device 43, 63, as will be explained later.
Referring to
The tubular storage assembly support 41 of the discharge system 40 comprises a stationary support frame 48 having curved sections 49 on which a tubular storage assembly 1 can be placed. The tubular storage assembly support 41 also comprises two movable clamping arms 50. The clamping arms 50 are curved as well (for instance, semi-circular) and can be pivoted between an open position as shown in
The above tubular storage assembly support 41 is used to fixedly clamp a tubular storage assembly that comprises more or less flexible guiding elements, for instance guiding elements made material that can be bent or that tends to sag under the influence of gravity. In situation wherein the guiding elements are made of more stiff material, a tubular storage assembly support 63 may be used wherein the guiding elements are supported only and no further clamping action takes place, as will be explained hereafter.
Discharge System—Push Device
In
For instance, the push device 42,62 may comprise a stationary frame 75,76 for carrying a pusher element 70 having a number of radial pins 72 configured to engage one or more pouch containers 3 arranged at the pushed end 32 of the tubular storage assembly 1. The pusher element 70 may be pushed in axial direction by a linear actuator 77, thereby pushing the pouch containers 3 arranged in the tubular storage assembly 1 along the guiding elements 2 in axial direction towards the opposite end thereof (i.e. towards the discharge end 31). By moving the pouch containers 3 in axial direction (cf. direction PA in
Alternatively or additionally, the push device 42, 62 may be configured to engage the pushed end 32 of the tubular storage assembly 1, for instance the end faces of the guiding elements 2, by a support or push ring 71. The push ring 71 may be pushed in axial direction by a couple of linear actuators 74. The ring 71 is sized to engage the ends of the guiding elements 2.
Further details about the push device may be derived from WO 2017/032470 A1, the content of which is herein incorporated.
In embodiments of the present disclosure therefore the push device may axially position the discharge end 31 of the tubular storage assembly 1 relative to the discharge device 43,63 or, more specifically, to move the tubular storage assembly 1 onto a docking ring 122 of the discharge device 43,63, as will be explained later.
Discharge System—Discharge Device Referring to
An example of a suitable discharge is described in WO 2017/032470 A1, the content of which is included here. Similar examples are shown in
Optionally, a stationary intermediate tubular unit 100 can be mounted to the frame 90 and arranged at the receiving portion 124 of the discharge device 43,63, between the opening in the front plate 101 facing the tubular storage assembly 1 and the position wherein the rotatable slotted gripper 91 consecutively grips the pouch containers 3. The intermediate tubular unit 100 comprises a number of elongated parallel receiving further guided elements 102. The further guiding elements 102 define between them a number of channels 103 corresponding to the earlier mentioned channels 39 provided in the guiding elements 2 (cf.
In order to receive the pouch containers 3 in a reliable manner the channels 39 in the guiding elements 2 should be accurately aligned with the receiving portion 124 of the discharge device 43,63, more specifically with the rotatable gripper unit 93 and/or with the channels 103 in the stationary intermediate tubular unit 100. To this end the receiving portion 124 of the discharge device 43,63 may comprise a docking flange 123 onto which a docking ring 122 can be mounted. This docking ring 122 can be a ring that is removably attachable to the receiving portion 124 of the discharge device 43, 63 (as is the case in the embodiment of
More specifically, once the guiding elements 2 of the deformed tubular storage assembly 1 have been docked to the docking ring 122 and their free ends are urged to their correct positions in the target tubular arrangement, the channels 39 in the respective guiding elements 2 are properly aligned with the channels 103 in the discharge device 43, 63 and hence a correct and reliable transfer of the spouts 5 of the pouch containers 3 from the tubular storage assembly 1 to the discharge device 43, 63 can be accomplished.
Positioning of Tubular Storage Assembly
In embodiments of the present disclosure the tubular assembly 1 may be loaded on the support 41,61, docked onto the discharge device 43,63 and unloaded by the discharge device 43,63 in a fast and reliable manner, essentially without needing any manual intervention so that the cost of labor and thereby the cost of operation of the discharge system 40,60 may be reduced.
First of all, the support frame 48, 68 of the support 41,61 of the discharge system 40,60 may comprise a positioning element 126 configured to position one of the supported guiding elements 2 at a fixed position relative to the discharge device 43,63. This is to ensure that at least one of the guiding elements 2 is positioned correctly relative to the discharge device 43, 63, i.e. relative to the teeth 129 of the docking ring 122. In the embodiment of
The positioning flange 128 of the support 41,61 may be positioned such that the free ends of the guiding elements 2 extending at either side of the guiding flange 128 are positioned at a suitable (predetermined and fixed) location relative to the docking flange 123 of the discharge device 43,63. Preferably, the positioning element 126 not only positions the free ends of the two guiding elements 2 correctly relative to the docking flange 123, also ensures that the guiding elements 2 come to lie more parallel to each other. In the shown embodiment the positioning flange 128 has an elongated shape parallel to the axial direction so that the two neighboring guiding elements 2 are forced to extend parallel relative to each other (and no longer extend in a twisted fashion or at least less so).
Furthermore, the discharge device 43,63 comprises a docking ring 122 that is configured to correctly move the outer ends of the elongated guiding elements 2 from their incorrect positions in the deformed arrangement to the correct positions in the predetermined target tubular arrangement. Referring to
In embodiments of the present disclosure the docking ring 122 comprises a plurality of tooth sets 130, 1301, 1302, . . . , 130n, with n the total number of tooth sets. The total number (n) of tooth sets generally corresponds to the number of guiding elements 2 in the tubular storage assembly 1. Each tooth set 130, 1301, 1302, . . . , 130n may including one, two, or more teeth 129. In the embodiments shown in the figures each tooth set has two teeth 129, i.e. a first tooth 129 configured to engage and guide the first side wall 17 of a guiding element 2 and a second tooth 129 configured to engage and guide a second side wall 18 of the same guiding element 2. The first and second tooth are further positioned at a mutual distance (dm, see
Referring to
Furthermore, referring to
Referring to
In embodiments of the present disclosure the tooth sets associated with the series of consecutive further guiding elements 2 have teeth 129 of descending heights. In other words, the first tooth set 130 has a maximum height (h1) and every further tooth set 1301,1302, . . . , 130n has a descending height. In these embodiments every further guiding element 2 is engaged by teeth 129 of a smaller height than the previous guiding element 2. In some embodiments the heights descend monotonously, although in other embodiment this is not the case. The number of different heights may correspond to the number of guiding elements 2 of the tubular storage assembly 1.
In other embodiments the heights of the tooth descend on either side of the first tooth set 130. For instance, the docking ring 122 may comprise a plurality of pairs of tooth sets, the teeth within each pair of tooth sets having the same height while the heights of consecutive pairs of tooth sets are ever more reduced. In an embodiment the docking ring 122 comprises a first tooth set with at least one tooth of a first height for engaging a first guiding element, a pair of second tooth sets, each second tooth set having at least one tooth 129 of a second height (h2) smaller than the first height (h1), wherein the second tooth sets are arranged for engaging second guiding elements directly connected to the first guiding element Furthermore, the docking ring 122 may comprise at least one pair of further tooth sets, each further set having at least one tooth of a further reduced height, wherein each of the further tooth sets is arranged for engaging further guiding elements directly connected to a previous guiding element.
Referring to
Referring to
It is to be understood that this invention is not limited to particular embodiments described, as such may vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.
Number | Date | Country | Kind |
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2021584 | Sep 2018 | NL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NL2019/050580 | 9/6/2019 | WO | 00 |