The present application claims priority to PCT International Application No. PCT/IB2014/061840 filed on May 30, 2014, which application claims priority to Italian Patent Application No. MI2013A000898 filed May 31, 2013, the entirety of the disclosures of which are expressly incorporated herein by reference.
Not Applicable.
The present invention relates to a system for adjusting the position of the sliding blocks of a movable crosspiece inside a press, such as for example a die forging press or an extruding press. Such sliding blocks allow the movable crosspiece, which discharges and distributes the force of the main cylinders on the material to be processed, to move linearly on the press columns.
The position of the sliding blocks on the movable crosspieces with respect to the sliding surfaces on the columns of the press may be adjusted during assembly and must be such that it is centred with respect to the movable crosspiece, and in the case of extruding presses also the container-holder crosspiece, with respect to the axis of the press in relation to wear of the sliding blocks and, in the case of a forging press, also in relation to thermal expansions of the movable crosspiece, which is subject to continuous exposure to radiation by the hot worked material during the work shift.
In the prior art, there is a first adjustment procedure based on measurements of the position of the crosspiece (on measurements of the clearance at different positions of the crosspiece in the case of die forging presses), on a theoretical calculation and on the experience of the operating personnel. Such adjustment may be then fine-tuned during the operation of the machine, also due to the wear of the sliding surfaces. The fine-tuning of the adjustment is usually performed occasionally and manually using adjustment screws or wedges and simple shim packages.
In the case of die forging presses, for a good mechanical stability of the press and for an optimal wear of the sliding blocks, it is advantageous to maintain limited clearances. However, for example in the case of die forging presses working in operating conditions of severe and prolonged exposure to radiations, the expansion of the movable crosspiece may be such as to close clearances conventionally acceptable in cold operation, with a subsequent dragging of the sliding blocks thus increasing the wear thereof, up to the locking of the rising movement of the crosspiece itself. Vice versa, in the case of extruding presses, the working hours involve an increasing wear of the sliding blocks, in particular of the lower sliding blocks, determining a lowering of the movable crosspiece and of the container holder crosspiece, sliding horizontally, and therefore a position of said crosspieces no longer centred to the horizontal longitudinal axis of the press. This implies a deterioration of the alignment of the press and a non-optimal quality of the extruded product.
Document JP2011152553 describes a press in which the adjustment of the sliding blocks takes place by means of a wedge moved vertically by an eccentric system. Disadvantageously such solution is bulky and expensive, providing for two parts separate relative to each other of the adjustment system to respectively perform, by means of two separate hydraulic cylinders, the adjustment function of the clearance by means of the eccentric system which shifts the wedge and the locking function of the wedge itself. Furthermore, such adjustment system is arranged inside the movable crosspiece, making this system more complex and difficult to access. The eccentric pin which allows adjusting the position of the movable wedge with respect to the fixed wedge, integral to the movable crosspiece, also passes through said fixed wedge, whereby numerous mechanical processes are needed to implement this technical solution.
The need of providing an adjustment system that allows the above drawbacks to be overcome is therefore felt.
A primary object of the present invention is to provide a system for adjusting the sliding blocks of the movable crosspiece of a press which is compact and easily accessible.
A further object of the invention is to provide a system for adjusting the sliding blocks of the movable crosspiece which may operate automatically and without need of manual operations.
The present invention, therefore, aims to achieve the above objects by providing an adjustment system for adjusting the position of at least one sliding block of a movable crosspiece of a press with respect to a respective column of the press on which said sliding block can slide, the adjustment system comprising,
in which second actuating means for actuating the pin are provided, adapted to translate the pin along said axis X from a first position in which the pin is locked to a second position in which the pin is unlocked and can rotate about the axis (X),
and in which said pin is arranged completely external to the first wedge.
A second aspect of the present invention provides a press which, comprises at least one movable crosspiece sliding along columns of said press, said movable crosspiece being provided with sliding blocks, in which systems for adjusting the position of at least one of said sliding blocks with respect to the respective column are provided according to the foregoing description.
A third aspect of the present invention relates to a process for adjusting the position of at least one sliding block of a movable crosspiece of a press with respect to the respective column of said press, by means of an adjustment system as indicated above, the process comprising, the following steps:
a) translate the pin along the axis X, by means of the second actuating means, from the first position in which the pin is locked to the second position in which the pin is unlocked and can rotate about the axis X;
b) rotating the pin about the axis in a first direction of rotation, by means of the first actuating means, for sliding the second wedge on the first wedge up to closing the gap between sliding block and the column;
c) rotating the pin about the axis X in a second direction of rotation, opposite to the first direction of rotation, by means of the first actuating means, for sliding the second wedge on the first wedge up to obtaining a predetermined clearance or a predetermined relative position between the sliding block and the column.
Advantageously the invention implies a series of advantages with respect to the conventional solutions of the prior art; in particular it is possible to achieve:
Such locking device allows locking the pin in said first locked position, in which the second wedge remains fixed, that is, it cannot slide with respect to said first wedge. Advantageously suck locking/unlocking device coincides with said actuating means of the adjustment system of the invention. Therefore, the solution of the invention provides for a single component block, and not parts separated relatively to each other, to respectively perform, by means of a single hydraulic cylinder, both the adjusting function of the clearance by means of the eccentric system and the locking function of the movable wedge.
The dependent claims describe preferred embodiments of the invention.
Further features and advantages of the invention will appear more clearly from the detailed description of a preferred but non exclusive embodiment of an adjustment system, illustrated by way of a non-limiting example with the aid of the accompanying drawing tables, in which:
The same reference numerals in the figures identify the same elements or components.
With reference to
Generally, a forging press for forging metallic products, defining a longitudinal axis Y, comprises (
Advantageously, adjustment systems according to the present invention are provided to adjust the clearance between said sliding blocks 26 and the respective columns 23. The adjustment system of the invention may be applied to all sliding blocks or, more advantageously, to a sub-assembly of the same: on a four-column press, for example, it is advantageous to apply the system of the invention on the four internal lower sliding blocks which are those subjected to the greatest clearance variation because of the severe thermal transients to which the lower surface of the movable crosspiece is subjected.
The adjustment system, object of the present invention, may also be applied to an extruding press defining a longitudinal axis Y′ and comprising (
Advantageously, adjustment systems according to the present invention are provided to adjust the position of the sliding blocks 26 with respect to the respective columns 23. The adjustment system of the invention may be applied to all the sliding blocks or, more advantageously, to a sub-assembly of the same: for example, it is advantageous to apply the system of the invention to the lower sliding blocks, subjected to a greater wear than the upper sliding blocks which causes a mis-alignment of the movable crosspieces 25, 25′ with respect to the axis Y′.
The system for adjusting the position of at least one sliding block 26 with respect to the respective column 23, object of the present invention, is based on a movable wedge 10 moved by an eccentric shaft device.
Such adjustment system comprises:
The first eccentric end 2 of the pin 1 may be inserted inside a slide 3 accommodated in the cavity of the movable wedge 10 and which has the possibility of translate horizontally with respect to the movable wedge 10.
Advantageously, the pin 1 is arranged completely external to the fixed wedge 10′, and the entire adjustment system of the invention is arranged completely external to the movable crosspiece 25 of the press. This implies a considerable constructional simplicity, significantly reducing the number of mechanical processes and a greater accessibility to the adjustment system itself.
Advantageously, second actuating means of the pin 1 are provided to translate the pin 1 along the axis X from a working position of the press in which the pin 1 is locked, without being able of moving, to a rest position of the press in which the same pin 1 is unlocked and may rotate about the axis X to adjust the position of the sliding block. Said second actuating means are integrally fixed to the first actuating means and define a locking/unlocking device of the pin 1 and of the movable wedge 10, adapted to keep the pin 1 locked in said working position and to shift it in the unlock position, corresponding to said rest position of the press.
In a first advantageous embodiment of the invention, shown in
Elastic means 16 are provided, arranged between the piston 12 and the second end 2′ of the pin 1 for opposing resistance to the thrust of the hydraulic cylinder. In the version illustrated in
In a preferred version the first actuating means comprise a lever 4, which may slide with a clearance on the pin 1 in the direction of the axis X, and a moving device 8, for example a linear moving device 8, acting on the lever 4 to rotate the lever 4 and pin 1 together about the axis X. In particular, in fact, the pin 1 is rotationally constrained at its second end 2′, to the lever 4, for example by means of a cylindrical coupling with a key 5. Being the liner 13, and the optional flange 13′, passed through by the rod 11 and interposed between the lever 4 and said liner 13, integrally fixed to the lever 4 and, and mentioned above, being the rod 11 fixed to the second end 2′ of the pin 1, the above-mentioned second actuating means rotate about the axis X together with the lever 4 and the pin 1.
The central portion 2″ of the pin 1 is arranged inside an anti-friction bushing 6, in turn placed inside a fixed bushing 7. Such fixed bushing 7 is directly fixed to the frame of the movable crosspiece, or, in a preferred version (
In the working position of the press, a surface 31 of the first eccentric end 2 of the pin is pressed into contact with a surface 30 (
Preferably, said surfaces 30, 31 and/or said surfaces 60, 61 are milled in order to increase the friction therebetween.
The linear moving device 8 of the first actuating means, having the shape of, for example, a hydraulic or electro-mechanical jack, may be provided, in a version, with a position transducer adapted to indirectly measure, by means of a mathematical calculation, the position of the movable wedge 10. Alternatively, the position transducer may be positioned on the same movable wedge 10 for a direct measurement of the position thereof.
In one alternative version, on the contrary, no position transducer is provided, but two adjustable mechanical travel end stops of the linear moving device and two respective travel end sensors are provided.
In a further alternative version the linear moving device 8 consists of a manual jack or of an adjustment screw which only allows a manual movement of the movable wedge 10.
The operation of the above-mentioned adjustment system shall be described hereinafter.
In order to adjust the position of the movable wedge 10 and therefore the position of the sliding block 26 with respect to the column, the adjustment system must be in a unlocked position of the pin 1. The clearance after being set is then maintained stably thanks to the irreversibility of the eccentric 2, i.e. maintaining the pin 1 in a locked position. The operation of the system of
The unlocked position (
The pin 1 is rotated about the axis X, for example by a hydraulic or electro-mechanical or manual jack which acts on the lever 4 so that its eccentric end 2 establishes a merely vertical movement to the movable wedge 10. The horizontal movements inherent in the rotation of the eccentric end 2, or simply eccentric, are absorbed by the slide 3 which is free of moving horizontally. Therefore, the pin 1, by rotating inside the anti-friction bushing 6, placed inside the fixed bushing 7, determines the vertical position of the movable wedge 10 thanks to the eccentricity of a terminal part thereof; such position is unequivocally determined in relation to the rotation angle of the pin 1 and the lever 4, and therefore in relation to the linear position of the moving device 8. Anti-friction bushing 6, bushing 7 and wedge 10′ are the fixed members of the adjustment system. Slide 3 and wedge 10 are, on the other hand, the members which may undergo a vertical displacement depending on the angular position of the lever 4.
Once adjusted the position of the sliding block, it is maintained stably, bringing the pin 1 to a locked position.
The locked position (
If in the single adjustment systems, present at the corners of a movable crosspiece, the linear moving device 8 is provided with a position transducer, the extent of the actual clearance between sliding blocks and respective columns, before the actual adjustment, is measured by means of a rotation in a first direction of the pin 1, and thus of the eccentric 2, to cause the movable wedge 10 to slide on the respective fixed wedge 10′ up to closing the clearances between the sliding block 26 and the respective column 23. This closing position of the clearances is measured by the position transducer. Preferably this operation, which is herein referred to as “zero setting”, is performed with the movable crosspiece 25 in the upper travel end position, in which the movable crosspiece 25 is forced to a centred position with respect to the upper fixed crosspiece 21 by means of mechanical coupling members, for example tapered pins. Alternatively, the transversal position of the movable crosspiece with respect to the axis Y (
Thereafter, the pin 1, and thus the eccentric 2, is rotated in a second direction of rotation, opposite the first direction, to cause the movable wedge 10 to slide on the respective fixed wedge 10′ up to obtaining the desired position or clearance between the sliding block 26 and the respective column 23.
Such zero setting and adjustment procedure may be performed individually on each sliding block or simultaneously on all the sliding blocks provided with the automatic adjustment system according to the invention.
The system of the invention, thanks to the use of the transducer and of an automation system which, by means of a mathematical calculation (known), links the position of the transducer to the opening of the clearance, may therefore work with a “continuous” adjustment along the entire travel available for the linear moving device. Furthermore, thanks to the above-described zero setting procedure, said system is capable of automatically modifying its end scale so as to compensate for the geometrical modifications due, for example, to the progressive wear of the sliding blocks.
The linear moving device 8 is designed so as to close the clearance between the sliding block and the column by developing a force lower that that developed upon opening of the clearance, so that it is always capable of move the movable wedge once all the clearances are closed.
On the contrary, in the case in which, in the single adjustment systems, the linear moving device 8 is not provided with a position transducer but is provided with two adjustable mechanical travel end stops, arranged in two predetermined positions, the system is able of obtaining only two different adjustments of the clearances, which are set by means of a manual adjustment of said mechanical travel end stops; in this case no automatic zero setting procedure is provided.
An advantageous version of the present invention, illustrated in
In a second advantageous embodiment of the invention, shown in
Elastic means 16 are provided, arranged between the piston 12 and the second end 2′ of the pin 1 for opposing resistance to the thrust of the hydraulic cylinder. In the version illustrated in
In this second embodiment of the invention, the first actuating means comprise a moving device 8, for example a linear moving device, acting on a lever 4 which represents a projection of the liner 13 itself. In
Being liner 13 and lever 4 a single member, as mentioned hereinabove, and being the rod 11 fixed to the pin 1, the above-mentioned second actuating means rotate about the axis X along with the pin 1.
The central portion 2″ and the second end 2′ of the pin 1 are arranged inside an anti-friction bushing 6, in turn placed inside a fixed bushing 7. Such fixed bushing 7 is directly fixed to the frame of the movable crosspiece, or, in a preferred version (
In the working position of the press (
Said annular projection 40 delimits the central portion 2″ from the eccentric end 2 of the pin 1.
Preferably said surfaces 30′, 31′ and/or said surfaces 60′, 61′ are milled to increase the friction therebetween.
For the linear moving device 8 of the first actuating means, what already described above for the first embodiment applies. Also as regards the operation of the second embodiment, what already described above applies with the only difference that in this case the surface 31′ of the annular projection 40 replaces the surface 31 of the eccentric end 2 of the first embodiment.
This second embodiment described above is more compact, also being made with a lower number of components.
The elements and the features shown in the different preferred embodiments may be combined with each other without departing from the scope of protection of the present application.
Number | Date | Country | Kind |
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MI2013A0898 | May 2013 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2014/061840 | 5/30/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/191967 | 12/4/2014 | WO | A |
Number | Name | Date | Kind |
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2142114 | Criley | Jan 1939 | A |
2321741 | Flowers | Jun 1943 | A |
2914362 | Ott et al. | Nov 1959 | A |
RE31497 | Nelsen | Jan 1984 | E |
5775212 | Takao | Jul 1998 | A |
20030217652 | Hisanobu | Nov 2003 | A1 |
Number | Date | Country |
---|---|---|
202480422 | Oct 2012 | CN |
S5877421 | May 1983 | JP |
H08197296 | Aug 1996 | JP |
H08206895 | Aug 1996 | JP |
2011152553 | Aug 2011 | JP |
Number | Date | Country | |
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20160107406 A1 | Apr 2016 | US |