System for applying heat insulation to a roof structure

Information

  • Patent Grant
  • 6672024
  • Patent Number
    6,672,024
  • Date Filed
    Friday, March 8, 2002
    22 years ago
  • Date Issued
    Tuesday, January 6, 2004
    20 years ago
  • Inventors
  • Examiners
    • Friedman; Carl D.
    • Horton; Yvonne M.
    Agents
    • Thomas, Kayden, Horstemeyer & Risley
Abstract
Roof insulation applicator (10) for applying blanket insulation or other sheet material to the roof of an industrial building includes a carriage (12) for mounting on adjacent purlins (14 and 15) of a partially completed roof. Support roller (40) is applied by the carriage to the upper surfaces of the purlins (14 and 15) and the carriage is tiltable about the support roller (40). The center of gravity of the carriage (12) is applied rearwardly of the support roller (40), between the support roller (40) and the rear of the carriage. Purlin engager (60) is mounted to the front of the carriage and engages under the upper laterally extending flange (22) of the purlin (14). The purlin engager at the front of the carriage limits the downward pivoting of the rear end of the carriage so that a lever arm effect is applied by the weight of the rear portion of the structure to the support roller (40). This applies an amplified downward force to the support roller (40) that is transferred to the side edges of the sheet material (55) and to the purlins, firmly holding the sheet material in its stretched configuration extending from the roof panel (16) out to the support roller (40), reducing the tendency of the sheet material to sag in between the adjacent purlins, and assuring that the wind and vibration about the building will not disrupt the installation of the sheet material to the roof.
Description




FIELD OF THE INVENTION




This invention relates to the progressive application of flexible sheet material, such as blanket insulation, to the purlins of a roof during the progressive construction of a roof of an industrial building. More particularly, the invention involves a carriage for carrying a reel of flexible sheet material along adjacent purlins of a roof and dispensing the sheet material onto the purlins in response to the movement of the carriage.




BACKGROUND OF THE INVENTION




The roof structure of an industrial building typically includes inclined rafter beams that extend parallel to each other and horizontally oriented purlins mounted on the rafters that extend parallel to each other in a direction normal to the rafters. The purlins are supported by the rafters, and flexible sheet insulation such as fiber glass blankets are spread over the purlins. The lengths of the blankets extend normal to the purlins. Hard roof panels are applied on the insulation and connected to the purlins.




In recent years, flexible insulation blankets have been applied to industrial buildings by orienting the lengths of the blankets parallel to the purlins and placing the opposed side edges of the blankets on the tops of the purlins so that the blankets span the spaces between the purlins. In order to apply the blanket insulation to the purlins, a reel support carriage such as those disclosed in U.S. Pat. Nos. 3,559,914, 3,969,863, 4,075,807, 4,147,003, and 4,967,535 can be mounted on the purlins of the roof for supporting one or more reels of blanket insulation. The reel support carriage, sometimes known as a “roll stand,” is guided by adjacent ones of the purlins and supports a reel of blanket insulation above the space between the adjacent purlins. The workers stand on the hard roof panels that already have been applied to the purlins and push the carriage with a push bar farther along the purlins to apply the blanket insulation as the blanket unrolls itself in response to the motion of the carriage. When the carriage has been pushed far enough away from the last applied roof panels, additional roof panels are applied to the purlins, and the procedure continues.




This procedure of applying sheet material to the purlins during the construction of a roof has the advantage of mounting the edges of the blanket insulation on top of the purlins so that there are no seams between adjacent insulation blankets that are directly exposed to the space below the roof. This helps avoid the penetration of heat, moisture and other items carried by the environment within the building through the seams between the blankets to the roof panels, and tends to avoid deterioration of the roof panels.




Some of the problems with the use of carriages for applying blanket insulation to the purlins of a roof structure are guiding the carriage along the purlins, maintaining the carriage in proper position to apply the sheet material to the purlins, and maintaining the sheet material in a stretched configuration extending rearwardly from the carriage back to the position of the last applied roof panel so as to avoid the sagging of the insulation material between the purlins before the next roof panel can be applied.




Another problem with the prior art carriages is that the typical roof structure has various obstructions that extend in or adjacent the path of movement of the carriages as the carriages progress along the purlins, and the carriages must be lifted over the obstructions. It is difficult to move the carriages over or about the obstructions and usually requires the carriages to be detached from their purlins, moved beyond the obstruction, and then reattached to the purlins so as to continue safe movement along the lengths of the purlins.




Another problem with the prior art carriages is that when there is a wind present, the wind is likely to disturb the blanket insulation extending from a carriage back to the position of the last applied roof panel, making it difficult to properly apply the insulation.




It is to the solution of these problems that this invention is devoted.




SUMMARY OF THE INVENTION




Briefly described, the present invention involves a roof insulation applicator for applying flexible sheet material, such as blanket insulation, to a roof structure of an industrial building, whereby the sheet is applied parallel to the purlins with the edges of the sheet resting on the top surfaces of the purlins and fastened to the purlins by the hard roof panels and their fasteners.




In a preferred form of the invention, one or more reel support carriages are mounted to adjacent purlins of the roof before the roof panels are applied, and the carriage is moved progressively along the purlins. A reel support is mounted on the carriage for supporting a spiral reel of flexible sheet material on the carriage. The reel of flexible sheet material, such as heat insulation blanket made of fiberglass or other particulate material, heat reflective sheet material, and phase change material, is supported by the reel support for dispensing from the carriage onto the upper surfaces of the purlins. A support roller is mounted on and extends laterally across the bottom of the carriage for supporting the carriage on adjacent purlins of the roof, and the carriage is tiltable about the support roller.




As the carriage is moved forwardly along the purlins, away from the previously applied roof panels, the free end of the flexible sheet extending from the reel supported on the carriage pays out from the reel, moves about the support roller and is applied to the top surfaces of the purlins at a position beneath the carriage. The opposed side edges of the sheet are applied to the top surfaces of the purlins, and the support roller of the carriage rolls over these side edges, thereby urging the edges of the sheet into frictional engagement with the purlins.




The carriage and the reel support are configured so that the center of gravity of the carriage, the reel support and the reel of sheet material supported on the reel support is positioned between the rear of the carriage and the support roller. This applies a downward tilting force to the rear of the carriage about the support roller so that the forward portion of the carriage tends to tilt upwardly.




A purlin engager is mounted to the front of the carriage for slidably engaging the upper flange of one of the purlins on which the support roller engages. The purlin engager holds the carriage on the purlin, and the purlin engager limits the upward tilting of front of the carriage, and therefore limits the downward tilting of the rear of the carriage. The longitudinal off set of the center of gravity of the carriage from its support roller causes the weight of the assembly to apply leverage about the support roller, forcing the support roller into firm engagement with the upper surfaces of the purlins on which the carriage rests.




The additional leverage applied to the support roller by the offset center of gravity as described above adds additional downward force being applied to the edges of the sheet material against the upper surfaces of the purlins, thereby assuring that sufficient force is applied to the insulation material. This results in the sheet resisting the forces of wind and weight so as to avoid sagging of the sheet between the purlins and inadvertent paying out of the sheet from the reel.




When the carriage is advanced along the purlins to a position where an obstruction is in the path of the carriage, the operator can tilt the rear end of the carriage upwardly, resulting in a downward tilting of the front end of the carriage about the support roller. This downward tilting of the front end of the carriage also tilts the purlin engager downwardly, so that it can be easily removed from engagement of the purlin by rotating the carriage laterally, so as to laterally displace the purlin engager from the purlin. The carriage is now free to simply roll over or to be lifted over the obstruction. When the carriage is moved beyond the obstruction, again it is a simple matter of tilting the front end of the carriage downwardly so as to move the purlin engager back beneath the purlin, and then rotating the carriage slightly so that the purlin engager moves laterally beneath the upper flange of the purlin and tilting the carriage back to its normal attitude to again engage beneath the upper flange of the purlin.




In order for a worker to control the movement of the carriage along the lengths of the purlins, a push pole is provided to the worker, so that the worker can stand on the previously installed hard roof panels and, by manipulation of one end of the push pole, engage the carriage with the other end of the push pole, and push the carriage along the purlins as needed. In addition, the carriage includes a pole lifting hook for engaging an intermediate portion of the pole so that the pole can be tilted upwardly against the lifting hook, causing the rear portion of the carriage to tilt upwardly. This results in the front end of the carriage tilting downwardly about the support roller, so that the purlin engager can be connected to or disconnected from the upper flange of its purlin.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective illustration of the roof insulation applicator.





FIG. 2

is a front elevational view of the support carriage.





FIG. 3

is a side elevational view of the support carriage.





FIG. 4

is a perspective illustration of the purlin engager.





FIG. 5

is an elevational view of a purlin engager, showing how it engages the upper flange of a purlin.





FIG. 6

is an elevational view of a purlin engager, showing how the purlin engager is moved downwardly and laterally in order to disengage from a purlin.











DETAILED DESCRIPTION




Referring now in more detail to the drawings in which like numerals indicate like parts throughout the several views,

FIG. 1

illustrates the roof insulation applicator


10


that progressively applies blanket insulation or other sheet material to the upper surfaces of adjacent purlins


14


and


15


of the roof as the hard roof panels


16


are progressively applied to the sheet material and to the purlins at a position behind the applicator. The applicator


10


includes a support carriage


12


for mounting on adjacent, parallel purlins


14


and


15


of a partially completed roof structure. The purlins rest on inclined rafters


18


of the roof in the conventional manner.




The rafters


18


and purlins


19


are of conventional construction, with the rafters being of I-shaped cross section, and the purlins of a stretched Z-shaped cross section. The purlins include an upright central web


20


, a lower laterally extending flange


21


and upper laterally extending flange


22


, with the flanges


21


and


22


extending in opposite directions from the lower and upper edges of the central web. An edge strengthening flange


23


is oriented at an inclined angle with respect to lower laterally extending flange


21


, and a similar edge strengthening flange


24


is inclined from upper laterally extending flange


22


. The upper laterally extending flange


22


of the purlin forms an upper surface


25


on which the support carriage can be mounted. The lower laterally extending flange


21


forms a lower surface


26


that rests on the rafters


18


. The purlins of the roof are uniform in shape and dimensions.




Carriage


12


includes a rectangular framework


30


having opposed, parallel side beams


31


and


32


, and opposed front and rear lateral beams


33


and


34


, each joined at its ends to adjacent beams to form a framework that is of sufficient breadth to span at least adjacent ones of the purlins


14


and


15


. Stabilizer bar


36


extends laterally across the framework, and is joined at its ends to the opposed side beams


31


and


32


. Pole receptacle


38


is mounted on stabilizer bar


36


and forms a pocket in which the end of a push pole can be received.




Support roller


40


extends laterally across the framework


30


and is supported by axles


41


in the side beams


31


and


32


of the framework. The axles extend through aligned openings, such as openings


42


-


44


in the side beams


31


and


32


, so that the support roller can be repositioned along the length of the framework, as may be desired. Other adjustable roller supports can be used, such as sleeves telescopically mounted about the side beams


31


,


32


having axle receptacles for receiving the axles


41


. A reel support


46


is mounted on the side beams


31


and


32


of the framework


30


. The reel support


46


includes a pair of upright stanchions


47


and


48


, with the lower ends of the stanchions mounted on the side beams


31


and


32


, respectively, with support gussets


49


and


50


stabilizing the stanchions with respect to the side beams


31


and


32


. The upper ends of the stanchions


47


and


48


define aligned openings, such as opening


52


, and reel support bar


54


extends through the openings


52


.




A reel of sheet material


55


is mounted on an axle


54


, and the axle is threaded into the axle openings


52


and


53


, so as to support the reel of sheet material


55


above the carriage


12


and over the space between adjacent purlins. The free end of the sheet material is extended from the reel


55


, inclined downwardly and then about the support roller


40


and longitudinally onto the upper surfaces


25


of the adjacent purlins


14


and


15


. The width of the reel of sheet material is sufficient so that the sheet material spans the space between adjacent purlins, and the edges of the sheet will be applied to the upper surfaces


25


of the purlins.




Purlin engager


60


is mounted on front lateral beam


33


of the rectangular framework


30


. As best shown in

FIG. 4

, the purlin engager


60


includes open-ended mounting sleeve


61


, hook support bar


62


, and engager hook


63


. The open-ended mounting sleeve


61


is rigidly mounted by welding or other rigid connection to and its longitudinal axis extends parallel to the front lateral beam


33


, leaving the hook support bar free to rotate and telescope with respect to the mounting sleeve


61


. A spring loaded positioning finger


65


is carried by the hook support bar


62


and registers with one or more of the openings


66


formed in the mounting sleeve


61


. With this arrangement, the longitudinal and rotational positions of the hook support bar


62


can be adjusted with respect to the open-ended mounting sleeve


61


, as may be desired.




Hook support bar includes at its distal end a hook opening


68


that extends therethrough, for the mounting of the engager hook


63


. Engager hook


63


includes a rectilinear shank


69


, threaded along its length, and a hook


70


at the lower end of the shank. As shown in

FIG. 5

, the angle made between the protrusion of the hook


70


and the rectilinear shank


69


approximately matches the angle made by the strengthening flange


24


of the upper laterally extending flange


22


of the purlin


14


. Lock nuts


71


and


72


engage the threads of the shank


69


above and below the hook support bar


62


so as to rigidly connect the purlin engager hook


63


to the purlin engager


60


. Also, the lock nuts permit the engager hook


63


to be adjusted with respect to the hook support bar


62


.




As illustrated in

FIG. 5

, this length adjustment is made so that the engager hook


63


will be positioned so that it is placed in sliding relationship with respect to the strengthening flange


24


and upper laterally extending flange


22


of a purlin


14


. As shown in

FIG. 6

, the purlin engager


60


can be disengaged from the upper laterally extending flange


22


and its strengthening flange


24


by moving the purlin engager


60


downwardly and laterally, as indicated by arrow


75


.




Lifting hook


77


is mounted to rear lateral beam


34


of the framework


30


of the carriage, with the shank


78


of the lifting hook mounted to the lateral rear beam


74


and the curl of the lifting hook


79


facing downwardly.




A rectilinear push pole


80


has a distal end


81


that is to be engaged with pole receptacle


38


, so that the push pole can be manipulated at its proximal end


82


by a worker


84


to push the carriage


12


farther along the purlins


14


,


15


. Also, the intermediate portion


83


of the push pole


80


can engage the curl


79


of the lifting hook


70


, and the worker


84


can lift the proximal end of the pole as indicated by arrow


85


, to urge the lifting hook upwardly and tilt the rear end of the framework


30


upwardky, as shown by direction arrow


86


. This results in tilting the front end of the framework downwardly in the direction as indicated by direction arrow


87


.




It will be noted that the support roller


40


is positioned forwardly of the mid point of the framework and the reel support


46


is displaced rearwardly with respect to support roller


40


, so that most of the weight of the framework


30


, the weight of the reel support


46


,and the weight of the reel of sheet material


55


will have a center of gravity that is applied rearwardly of the support roller


40


, causing the rear portion of the carriage to tilt downwardly about the support roller


40


, opposite to the direction indicated by direction arrow


86


, so that the rear corners


88


and


89


of the framework tend to move toward their respective purlins


14


and


15


. However, purlin engager


60


reaches beneath the upper laterally extending flange


22


of purlin


14


, as shown in

FIG. 5

, so as to limit the downward pivoting of the rear end of the framework


30


.




Operation




When the sheet applicator


10


is to be used to apply sheet material, such as fiberglass blanket insulation, to a partially completed roof of an industrial building, a carriage


12


is placed on adjacent ones of the purlins


14


,


15


in the unfinished roof with the support roller engaging adjacent purlins. A reel of sheet material


55


is mounted on the reel support stanchions


47


and


48


of the reel support


46


by extending the bar


54


through the center of the reel and through the axle openings at the upper ends of the stanchions. The free end of the sheet material is payed out from the reel, forwardly and downwardly and about the support roller


40


, and then rearwardly onto the purlins


14


,


15


. When the sheet applicator has been set up as illustrated in

FIG. 1

, there will be a platform or hard roof panels


16


adjacent the rear portion of the carriage


12


, where the workers will stand. When the workers are ready for applying more sheet material to the purlins


14


,


15


, a worker


84


will grasp a push pole


80


and move its distal end


81


into the pole receptacle


38


and push with the pole against the receptacle, causing the carriage to move along the lengths of the purlins. Sheet material will pay out from the reel, about the support roller and onto the purlins in response to the forward movement of the carriage along the purlins.




In the meantime, the carriage will be balanced on the support roller


40


, able to tilt either forwardly or rearwardly about the support roller. Most of the weight of the assembly is applied behind the support roller


40


, between the support roller and the rear of the carriage, so as to tend to tilt the rear of the carriage downwardly, opposite to the direction indicated by direction arrow


86


. In response, the front end of the carriage tends to tilt upwardly. However, the purlin engager


60


that is located at the front of the carriage applies its engager hook


63


to the purlin, beneath the upper laterally extending flange


22


and its strengthening flange


24


, thereby limiting the upward tilting movement of the front end of the carriage. This holds the rear corners


88


and


89


of the framework


30


suspended above the purlins, causing the entire weight of the carriage to be applied through the support roller


40


downwardly toward edges of the sheet lying on the upper surfaces of the purlins. Moreover, the lever arm applied by the displacement of the weight of the rear end of the carriage and the reel support


46


and reel of sheet material


55


about the support roller


40


amplifies the weight, causing additional force to be applied downwardly by the support roller


40


against the side edges


57


and


58


of the sheet material, firmly holding the side edges of the sheet material against the upper surfaces of the purlins.




The raw weight of the sheet applicator, intensified by the lever arm effect described above, applies such force to the edges of the sheet material that the static friction between the sheet material and the upper surfaces of the purlins firmly holds the sheet material in place on the purlins, avoiding any sag due to weight or wind that might be otherwise encountered by the sheet material.




Even though a tremendous amount of force is applied by the support roller to the sheet material during the normal operation of the sheet applicator


10


, the sheet applicator is free to roll along the length of the purlins, but for the friction applied by the purlin engager


60


to the purlin


14


. The lever arm applied by the weight of the reel support


46


and reel of sheet material


55


amplifies the force of engagement between the purlin engager and the purlin, so that the purlin engager functions as a brake, holding the sheet applicator in position on the purlins. Again, this tends to avoid the likelihood that the sheet applicator will be moved by wind force, vibration, etc.




When the worker


84


desires to advance the carriage


12


along the lengths of the purlins


15


, the push pole


80


is manipulated by the operator


84


so that its distal end is inserted into the pole receptacle or pocket


38


with the intermediate portion


83


of the pole in engagement with the lifting hook


77


. The worker then applies a lifting force at the proximal end


82


of the push pole, as indicated by direction arrow


85


, thereby tilting the carriage


12


about its support roller


40


. When the carriage is tilted, the purlin engager


60


at least partially disengages from the purlin


14


, which has the effect of releasing the brake applied between the carriage and the purlin, and the worker then pushes firmly with push pole


80


so that the carriage advances along the purlins. The purlin engager


60


tends to slide along the purlin when the force between it and the purlin is relieved, but the purlin engager still slidably engages the strengthening flange


24


of the purlin to guide the carriage along the purlins. When the carriage has advanced to the desired position, the worker relaxes the force applied to the push pole


80


and removes it from the carriage


12


so that the next to be applied hard roof panels


16


can be installed.




In the event that there is an obstruction to the advancement of the carriage


12


along the lengths of the purlins, the push pole


80


can be used to manipulate the carriage. The purlin engager


60


can be tilted downwardly and laterally by the push pole as shown by the direction arrow


75


of

FIG. 6

, so that the purlin engager is completely removed from the purlin and the carriage can be tilted or otherwise manipulated so as to avoid the obstruction.




The purlin engager can be completely disengaged from the purlin


14


by depressing the spring loaded positioning finger


65


of the purlin engager and rotating the engager hook


63


to a horizontal attitude, completely disabling the purlin engager. Also, the purlin engager can be adjusted by manipulation of the lock nuts


71


and


72


to reach farther away from or closer to the framework for proper engagement with the purlins, thereby determining the displacement of the rear end of the carriage


12


above the purlins


14


and


15


.




The lifting force applied by the purlin engager


60


to the upper laterally extending flange


22


and the strengthening flange


24


of the purlin


14


of the partially completed roof tends to urge the purlin to an upright attitude in which the central web of the purlin


14


is normal to the rafters


18


. This assures that the upper surfaces of the purlins will be oriented parallel to the rafters and form a support lattice that is parallel to the upper surfaces of the rafters, assuring that the purlins will present their strongest support configuration to the hard roof panels as they are applied to the roof.




Although a single support roller has been described herein, other carriage support means can be employed to provide the desirable tilt action to the carriage without departing from the invention, such as two or more closely spaced support rollers, skis, and support rollers mounted in a trolley and the framework tiltable about the trolley. Also, while the carriage has been disclosed as having its center of gravity urge the rear of the framework downwardly, the arrangement of the elements can be adjusted so that the center of gravity urges the front of the framework downwardly and the purlin engager is mounted to the rear of the carriage to limit the tilting of the carriage.




Although preferred embodiments of the invention have been disclosed in detail herein, it will be obvious to those skilled in the art that variations and modifications of the disclosed embodiments can be made without departing from the spirit and scope of the invention as set forth in the following claims.



Claims
  • 1. An applicator for progressively laying sheet material on spaced apart parallel purlins during construction of a roof wherein the sheet material is progressively applied to the purlins and roof panels are applied progressively behind the sheet material, comprising:a support carriage for mounting on adjacent purlins, said carriage having a front and a rear, carriage support means mounted on said carriage for supporting said carriage on adjacent purlins of a roof, said carriage support means positioned between said front and rear of said carriage so that said carriage is tiltable about said carriage support means, a reel support mounted on said carriage for supporting a reel of sheet material on said carriage, said carriage and said reel support configured so that the center of gravity of said carriage, said reel support and a reel of sheet material supported on said reel support is positioned between said rear of said carriage and said carriage support means, a purlin engager mounted to the front of said carriage for frictionally engaging a purlin on which said carriage support means is mounted when the front of the carriage is tilted up in response to the weight of the carriage acting through its center of gravity.
  • 2. The applicator of claim 1, wherein said purlin engager is shaped to urge the purlin that it engages upwardly.
  • 3. The applicator of claim 1, wherein said purlin engager is hook-shaped for engaging the bottom surface of the upper flange of a purlin.
  • 4. An applicator for progressively laying sheet material on spaced apart parallel purlins during construction of a roof wherein the sheet material is progressively applied to the purlins and roof panels are applied progressively behind the sheet material, comprising:a support carriage for mounting on adjacent purlins, said carriage having a front and a rear, carriage support means mounted on said carriage for supporting said carriage on adjacent purlins of a roof, said carriage support means positioned between said front and rear of said carriage so that said carriage is tiltable supported about said carriage support means, a reel support mounted on said carriage for supporting a reel of sheet material on said carriage, said carriage and said reel support configured so that the center of gravity of said carriage, said reel support and a reel of sheet material supported on said reel support is positioned between said rear of said carriage and said carriage support means, a purlin engager mounted to said carriage for engaging a purlin on which said carriage support means is mounted, said purlin engager positioned in front of said carriage support means, weight of the carriage, the reel support and a reel of sheet material on the reel support being configured to tilt the front of the carriage upwardly about the carriage support means, and in response to the upward tilting of the front of the carriage the purlin engager frictionally engages the purlin and limits the upward tilting of the front of the carriage, a pole receptacle mounted on said carriage for receiving an end of a pole, and a lifting member mounted on said carriage configured to limit the upward tilting movement of a pole with respect to said carriage, whereby the upward tilting of a pole in the pole receptacle and in said lifting member tilts the carriage about the carriage support means and moves the purlin engager downwardly away from the purlin.
  • 5. The applicator of claim 4, wherein said lifting means comprises a hook mounted on the rear of said carriage configured for engaging a pole at a position displaced from said pole receptacle.
  • 6. An applicator for progressively laying sheet material on spaced apart parallel purlins during construction of a roof wherein the sheet material is progressively applied to the purlins and roof panels are applied progressively behind the sheet material, comprising:a support carriage for mounting on adjacent ones of the purlins, said carriage having a front and a rear, a support roller mounted on said carriage for supporting said carriage on adjacent purlins of a roof, said support roller positioned between said front and rear of said carriage so that said carriage is tiltable mounted about said support roller, a reel support mounted on said carriage for supporting a reel of sheet material on said carriage, said carriage and said reel support configured so that the center of gravity of said carriage, said reel support and a reel of sheet material supported on said reel support is positioned between said rear of said carriage and said support roller, a purlin engager mounted to said carriage for engaging a purlin on which said support roller is mounted, said purlin engager positioned in front of said support roller, the carriage the reel support and a reel of sheet material on the reel support being configured on said carriage to tilt the front of the carriage upwardly about the support roller so that the purlin engager engages the purlin and limits the upward tilting of the front of the carriage, wherein said purlin engager is configured to apply frictional contact to the purlin in response to the upward tilting of the carriage and retards movement of the carriage along the purlin.
  • 7. An applicator for laying sheet material on adjacent parallel purlins of a roof structure comprising:a support carriage having opposed first and second ends, a reel support carried by said carriage for supporting a reel of sheet material over said carriage, carriage support means mounted to said carriage configured to engage adjacent purlins of a roof for mounting said applicator on the purlins, said carriage support means positioned between said first and said second ends of said carriage so that said carriage is tiltable supported intermediate its ends about said carriage support means when supported on purlins of a roof, the center of gravity of said applicator positioned between said carriage support means and said second end of said carriage for tilting said first end of said carriage upwardly, a purlin engager mounted on said carriage at said first end of said carriage for engaging a purlin on which the carriage is mounted to limit the upward tilting of said first end of said carriage away from the purlin.
  • 8. The applicator of claim 7, and further including pole receptacle mounted on said carriage for receiving an end of a pole and tilting said carriage.
  • 9. A process of progressively applying sheet material to adjacent purlins during construction of a roof, comprising:placing a carriage on adjacent purlins with a support roller affixed to the carriage mounted on the purlins, supporting a reel of sheet material on the carriage, moving the carriage along the lengths of the purlins, in response to the carriage moving along the lengths of the purlins, paying out sheet material from the reel of the sheet material about a carriage support means and onto the purlins, applying most of the weight of the carriage and reel of sheet material on one side of the carriage support means so as to tend to tilt the carriage in a first direction about the carriage support means, engaging a purlin on which the carriage support means is mounted with a purlin engager mounted on the other side of the carriage support means to limit the tilting of the carriage in the first direction, tilting the carriage in a second direction about the carriage support means to disengage the purlin engager from the purlin.
  • 10. The process of claim 9 and further including the step of urging the sheet material with the carriage support means against the purlins when the sheet material has been laid on the purlins.
  • 11. The process of claim 9, wherein then step of engaging a purlin with a purlin engager includes the step of holding the carriage with the purlin engager from movement along the purlins.
  • 12. The process of claim 9, wherein the step of engaging a purlin with a purlin engager comprises urging the purlin upwardly.
  • 13. The process of claim 9, wherein the step of engaging a purlin with a purlin engager comprises urging the upper flange of a purlin upwardly.
  • 14. The process of claim 9, wherein the step of moving the carriage along the lengths of the purlins includes the step of pushing the carriage with a pole, and tilting the carriage with the pole to disengage the purlin engager from its purlin.
  • 15. The process of claim 9, wherein the step of engaging a purlin with a purlin engager includes the step of guiding the carriage along the purlins.
  • 16. The process of claim 9, wherein the step of paying out sheet material from the reel of sheet material onto the purlins comprises passing the carriage support means over the sheet material and urging the sheet material with the carriage support means against the purlins.
  • 17. A process of applying sheet material to adjacent purlins during the construction of a roof, comprising:placing a carriage on adjacent purlins, supporting a reel of sheet material on the carriage, moving the carriage along the purlins, in response to the carriage moving along the purlins, paying out sheet material from the reel of sheet material onto the purlins, tilting the carriage in one direction to stop the movement of the carriage along the lengths of the purlins, and tilting the carriage in the other direction to allow the carriage to continue its movement along the lengths of the purlins.
  • 18. The process of claim 17, wherein the step placing the carriage on the purlins comprises placing a support roller affixed to the carriage on the purlins, and the step of tilting the carriage comprises tilting the carriage about the support roller.
  • 19. An applicator for progressively laying sheet material on spaced apart parallel purlins during construction of a roof wherein the sheet material is progressively applied to the purlins and roof panels are applied progressively behind the sheet material, comprising:a support carriage for mounting on adjacent purlins, said carriage having a first end and a second end, carriage support means mounted on said carriage for supporting said carriage on adjacent purlins of a roof, said carriage support means positioned between said first end and said second end of said carriage so that said carriage is tiltable intermediate its ends about said carriage support means, a reel support mounted on said carriage for supporting a reel of sheet material on said carriage, said carriage and said reel support configured so that the center of gravity of said carriage, said reel support and a reel of sheet material supported on said reel support is positioned between said second end of said carriage and said carriage support means, a purlin engager mounted to said carriage for engaging and holding said carriage on a purlin on which said carriage support means is mounted, said purlin engager positioned at the first end of said carriage support means, said applicator being configured for the weight of the carriage of the reel support and of a reel of sheet material on the reel support tending to tilt the front of the carriage upwardly about the carriage support means so that the purlin engager engages the purlin and limits the upward tilting of the first end of the carriage.
US Referenced Citations (11)
Number Name Date Kind
3559914 Alderman Feb 1971 A
3969863 Alderman Jul 1976 A
4047345 Alderman Sep 1977 A
4075807 Alderman Feb 1978 A
4078355 Clemensen Mar 1978 A
4147003 Alderman Apr 1979 A
4222212 Alderman Sep 1980 A
4967535 Alderman Nov 1990 A
5551203 Alderman et al. Sep 1996 A
5561959 Alderman et al. Oct 1996 A
5878474 Yasnogorodskiy et al. Mar 1999 A