This claims benefit of Serial No. TO 2012 A 000642, filed 23 Jul. 2012 in Italy and which application is incorporated herein by reference. To the extent appropriate, a claim of priority is made to the above disclosed application.
The present invention relates to a system for controlling the closing of a door of a household appliance, in particular for a washing machine, such as a dishwasher.
In the field of household appliances, measures must be taken in order to allow closing an inner chamber obtained in a cabinet of such appliances, which typically consists of a wash chamber of a washing machine, such as a dishwasher. In this regard, a door is employed which is movable relative to the cabinet in a manner such as to open or close an access opening, through which the inner chamber can communicate with the environment outside the household appliance.
Generally, such systems comprise an engagement element mounted on either one of said cabinet or said door, and a retaining element mounted on the other one of the door and the cabinet. The retaining element is adapted to releasably retain the engagement element, so as to constrain the door to the cabinet when the household appliance is in use.
The coupling between the engagement element and the retaining element is typically accomplished by a user, who causes them to abut against each other by manually pushing the door against the cabinet until it fully closes. The decoupling between the engagement element and the retaining element is also accomplished by the user, who operates suitable control interfaces (e.g. provided on the front wall of the door or on the front or top face of the cabinet) to activate internal mechanisms of the retaining element in order to disengage the engagement element from the retaining element.
It is one object of the present invention to provide a system for closing a door of a household appliance which offers improved performance while at the same time being manufactured in a simple and economical manner.
It is another object of the present invention to provide a system for closing a door of a household appliance which allows to pre-open the door in an automatic and safe manner, so as to put the wash chamber in fluidic communication with the outside environment through the access opening. This device proves to be particularly advantageous in washing machines, e.g. dishwashers, because it allows the steam generated during the wash cycle to escape into the outside environment, thereby contributing to at least partially drying the items contained in the wash chamber.
Further features and advantages of the present invention will become apparent from the following detailed description, which is supplied by way of non-limiting example with reference to the annexed drawings, wherein:
a is a perspective view of a set of components of the system shown in
a is a perspective view of a set of components of the system shown in
With particular reference to
With particular reference to
Access opening O is provided on a front face of cabinet C and, preferably, door D is tiltably mounted relative to cabinet C, e.g. being hinged under the latter to a horizontal axis. In the embodiments shown, access opening O has a peripheral sealing gasket SG that allows wash tub WT to be closed fluid-tight when door D is in a fully closed condition.
In the illustrated embodiments, cabinet C has a lid L, which is advantageously situated on the top of said cabinet C.
In
With particular reference to
The system is adapted to allow closing door D of dishwasher W, and comprises an engagement element 11 to be mounted on cabinet C, e.g. to crossbar CB positioned between cabinet C and lid L. Engagement element 11 is adapted to be releasably held by a retaining element 16 to be mounted on door D, e.g. on the rear face thereof facing towards access opening O.
Retaining element 16 is adapted to releasably retain engagement element 11, so as to constrain door D to cabinet C when dishwasher W is in use. In the illustrated embodiments, engagement element 11 is mounted on cabinet C and retaining element 16 is mounded on door D.
Engagement element 11 comprises a supporting body 12 which, in the illustrated embodiments, is secured to cabinet C, and a striker 14 associated with supporting body 12 and adapted to be releasably coupled to retaining element 16 mounted on door D, so as to constrain door D to cabinet C when dishwasher W is in use. In both of the illustrated embodiments, supporting body 12 is designed as an internally hollow casing, e.g. including a pair of half-shells or trays 12a, 12b, which are snap coupled together at their periphery.
In both illustrated embodiments, half-shells 12a, 12b of supporting body 12 are made of plastic material, e.g. by injection moulding. Preferably, supporting body 12 is screwed to cabinet C of household appliance W, e.g. at crossbar CB.
As will become apparent from the following description, striker 14 is movably mounted relative to supporting body 12 between a retracted position (
In both illustrated embodiments, in the retracted position striker 14 partially protrudes from supporting body 12, whereas in the extracted position striker 14 protrudes further out by an additional section. Preferably, striker 14 protrudes through a slot (not numbered) provided on the front face of cabinet C of dishwasher W whereto the whole engagement element 11 has been mounted.
In particular, when striker 14 is coupled to retaining element 16 and moves to the extracted position, retaining element 16 moves away from supporting body 12, which leads to an outward movement of door D, still constrained to cabinet C, which however will no longer be closed fluid-tight at access opening O.
Retaining element 16 is substantially of a per se known type, e.g. with a slotted container body housing an engagement mechanism to which striker 14 can gain access through the slot in order to be releasably coupled to said engagement mechanism. Generally, said engagement mechanism can oscillate between a working position and an idle position, and comprises a swiveling member, the movement of which is countered by an elastic member, and with which the striker 14 is adapted to releasably engage. In the working position, the revolving member of the engagement mechanism holds striker 14 when door D is closed. In the idle position, instead, the revolving member of the engagement mechanism releases striker 14 when the user operates a suitable release mechanism (not shown), e.g. including a push-button, a lever or a knob, located on door D.
Some examples of such a retaining element 16 are widely known in the industry and have been described in detail in many prior-art documents. For completeness' sake, Italian patent applications no. TO97A1120, TO2000A000383 and TO2001A01003 can be mentioned in this regard, the contents of which is to be understood as incorporated herein by way of reference and example. For brevity, therefore, retaining element 16 will not be described any further herein.
When striker 14 is coupled to retaining element 16 and is in the retracted position, engagement element 11 is arranged as shown in
In other words, when striker 14 is coupled to retaining element 16 and moves into the extracted position, it allows retaining element 16 to be moved away from supporting body 12, resulting in door D moving away from cabinet C. Due to the coupling between striker 14 and retaining element 16, door D will remain constrained to cabinet C without however closing access opening O fluid-tight.
With particular reference to
locking mechanism 18 tends to switch
from an unlocking condition (
to a locking condition (
Furthermore, engagement element 11 comprises electrically controlled actuator means 20 adapted to control the switching of locking mechanism 18 from the locking condition to the unlocking condition. For example, said switching occurs when actuator 20 is energized by an electric current flowing therethrough.
In the illustrated embodiments, actuator 20 is connected to an external control unit associated with the household appliance W and capable of supplying electric current to actuator 20 in predetermined conditions of use. In both of the illustrated embodiments, actuator means 20 are mounted on supporting body 12, e.g. housed in the cavity defined within the latter.
Preferably, engagement element 11 further comprises return means 15 adapted to optionally return striker 14 into the retracted position when said striker 14 is decoupled from retaining element 16. In particular, return means 15 are mounted on supporting body 12. This prevents striker 14 from protruding excessively—possibly jeopardizing the users' safety—from cabinet C of dishwasher W when a user decouples striker 14 from retaining element 16 by operating suitable release mechanisms provided on dishwasher W to move door D from the pre-open condition to the fully open condition.
More preferably, the return means comprise elastic return means, e.g. comprising a return spring 15. In particular, elastic return means 15 are adapted to operate by traction.
System 10 further comprises a thrust member 19 capable of exerting a thrust on door D in the direction of movement of striker 14 from the retracted position to the extracted position, thus facilitating the switching of door D into the pre-open condition when striker 14 is coupled to retaining element 16 and locking mechanism 18 is in the unlocking condition. In this manner, the switching of door D from the fully closed condition to the pre-open condition is made easier and more reliable.
In the illustrated embodiment, the use of thrust member 19 makes it possible to optionally adopt return means 15 associated with striker 14. In fact, when door D is in the fully closed condition, the movement of striker 14 from the retracted position to the extracted position takes place against the action of return means 15. Although such movement may tendentially be promoted by the weight of door D (which is connected to striker 14 via the coupling with retaining element 16) and, possibly, by the elastic compression load exerted by gasket SG compressed between door D and cabinet C, it may however risk to be significantly hindered or even prevented by return means 15. Thanks to the presence of the thrust member, instead, the action of return means 15 can be effectively countered because thrust member 19 prevents return means 15 from keeping door D from oscillating when locking mechanism 18 switches to the unlocking condition.
In particular, if return means 15 are present, the return force exerted by them is advantageously smaller than the thrust force exerted by thrust member 19.
Engagement element 11 preferably includes said thrust member 19, e.g. substantially elongated in shape, which is movably mounted relative to supporting body 12 so as to exert said thrust, thus switching from a retracted condition to an extracted condition. This allows to obtain a compact configuration of system 10 by integrating thrust member 19 into the structure of engagement element 11.
In particular, in the retracted condition only a small section (or none at all) of thrust member 19 protrudes from supporting body 12, whereas in the extracted condition thrust member 19 protrudes further out by an additional length.
Advantageously, thrust member 19 is housed within the supporting body 12 and slides relative to the latter, e.g. being guided by inner walls of said supporting body 12.
In both of the illustrated embodiments, engagement element 11 further comprises elastic stressing means 21 acting upon thrust member 19 and tending to bring it into the extracted condition.
Preferably, system 10 further comprises elastic stressing means 21 acting upon said thrust member 19 and tending to bring it into the extracted condition. In both of the illustrated embodiments, elastic stressing means 21 are mounted between supporting body 12 and thrust member 19, and are adapted, for example, to operate by traction, pulling thrust member 19 outwards from the supporting body. Advantageously, the elastic stressing means comprise at least one traction spring 21; in the illustrated embodiments a pair of traction springs 21 are employed.
In both of the illustrated embodiments, striker 14 and thrust member 19 are movable in parallel directions.
Preferably, striker 14 and thrust member 19 are mounted to each other in a mutually guided manner, particularly in a slideable fashion.
More preferably, striker 14 and thrust member 19 are mutually integral with each other while sliding from the respective retracted position or condition to the respective extracted position or condition, when striker 14 is coupled to said retaining element 16 and locking mechanism 18 releases at least one of striker 14 and thrust member 19, thereby switching from the locking condition to the unlocking condition. This is particularly useful to avoid that, while striker 14 is moving from the retracted position to the extracted position, thrust member 19 and door D (the position of which depends on the position of striker 14 because of the connection still existing between engagement element 11 and retaining element 16) might get into mutual positions not allowing a correct thrust action towards the pre-open position. In the illustrated embodiments, thrust member 14 is made slidable as a unit with striker 19 by striker 14 resting on thrust member 19.
Advantageously, striker 14 can slide relative to thrust member 19 along at least a part of the travel from the extracted position to the retracted position, under the control of said return means 15, when striker 14 and the retaining element are decoupled. In the first embodiment shown herein, striker 14 is slideable from the extracted position to the retracted position independently of the movement of thrust member 19.
In both embodiments, striker 14 and thrust member 19 have reciprocal proximal slides 14a and 19a which cooperate with each other to provide the guided sliding action explained above. In this first embodiment, proximal slide 14a has a transversal extension 14a in which proximal slide 19a is slideably mounted, advantageously in a “drawer-like” fashion, in the axial direction between the retracted condition and the extracted condition of thrust member 19. With particular reference to
In both embodiments, striker 14 and thrust member 19 have reciprocal distal appendices 14d and 19d mounted on proximal slides 14a and 19a and adapted to protrude outwards from supporting body 12 (through front slots or apertures formed in the latter), so as to cooperate with said retaining element 16 and said door D. Particularly, each distal appendix 14d and 19d has a pair of connection legs which can be elastically stretched apart and coupled by interference into suitable slots (not numbered, but distinctly visible in
In the illustrated embodiments, unlike distal appendices 14d and 19d, proximal portions 14a and 14b are advantageously always contained within the housing defined by supporting body 12, without protruding externally thereto during the movement of striker 14 and of thrust member 19.
In this first embodiment illustrated herein, return spring 15, which advantageously operates by traction, is mounted between a peg 14e carried by striker 14, in particular by proximal slide 14a, and a respective peg 12e carried by supporting body 12.
In both of the illustrated embodiments, each stressing spring 21, which advantageously operates by traction, is mounted between a respective peg 19f carried by proximal slide 19a and a respective peg 12f carried by supporting body 12.
Particularly, if return spring 15 is present, the force exerted by it on striker 14 is advantageously smaller than the force exerted by stressing springs 21 on thrust member 19.
In the illustrated embodiments, the respective proximal portions 14a and 19a have respective shoulders 14g and 19g adapted to abut against each other while switching from the respective retracted position or condition to the respective extracted position or condition. In particular, shoulder 14g is adapted to abut against shoulder 19g in order to keep, when in use, thrust member 19 in abutment with door D, so as to exert an optimal thrust towards the pre-open position.
By way of example, the shoulder of striker 14 is defined by an upper corner 14g brought into an axially forward position by transversal extension 14b, whereas the shoulder of thrust member 19 is defined by a tooth 19g protruding upwards from proximal portion 19a in an axially forward position of the latter.
Of course, as striker 14 returns into the retracted position, the abutment between shoulders 14g and 19g is resolved, thus making independent the position of striker 14 along thrust member 19.
Preferably, locking mechanism 18 is adapted to constrain at least one of striker 14 and thrust member 19, thus preventing it from moving to the extracted position and, respectively, to the extracted condition when
striker 14 and/or thrust member 19 is in the respective retracted position or condition, and
locking mechanism 18 is in the locking condition.
In this manner, locking mechanism 18 can be designed with different possible configurations, since it can be structured for:
Preferably, locking mechanism 18 is adapted to operate in a transversal direction relative to the direction of movement of striker 14 and/or of thrust member 19.
In this first embodiment, locking mechanism 18 is adapted to act upon striker 14, in particular by releasing or holding a transversal protrusion 14h carried by striker 14, e.g. by transversal extension 14b.
Preferably, system 10 comprises sensing means 23 adapted to detect the extracted position or condition of at least one of striker 14 and thrust member 19. This allows to obtain an indirect indication about the state of door D in operation. In this first embodiment, the sensing means are adapted to monitor the position of striker 14, and are therefore adapted to provide an indication about the fact that striker 14 is in the extracted position—and hence door D is in the pre-open condition.
Advantageously, sensing means 23 comprise a mobile element 23a, movable relative to said supporting body 12 in a manner controlled by at least one of striker 14 and thrust member 19, and a sensitive member 23b, which is adapted to provide an indication about the position taken by mobile element 23a.
For example, mobile element 23a can be moved in a guided manner from supporting body 12, in particular in a transversal direction relative to the direction in which striker 14 or thrust member 19 is adapted to move. Advantageously, mobile element 23a is housed within the casing formed by supporting body 12. Preferably, the mobile element is a cursor 23a, which on one side cooperates with striker 14 or with thrust member 19, and on the other side cooperates with sensitive member 23b.
For example, the sensitive member is a switch 23b, particularly a microswitch, adapted to be operated by mobile element 23a, e.g. by an appendix (not numbered) carried by mobile element 23a and capable of activating switch 23b according to predetermined criteria.
Preferably, mobile element 23a is adapted to be pushed in abutment with at least one of striker 14 and thrust member 19 through the effect of elastic countering means 25. More in detail, the action of elastic countering means 25 takes place in a manner such that mobile element 23a is brought from a normally idle condition (
For example, mobile element 23a may include a lug 23c, and the supporting body may have a corresponding lug 12c, in turn extending through a slot 23d on mobile element 23a. Moreover, between lugs 12c and 23c elastic countering means 25 may be mounted, particularly tending to move said lugs 12c and 23c away from each other, thereby causing mobile element 23a to push against striker 14 and/or thrust member 19.
Preferably, actuator 20 is adapted to switch from a normally extended condition (
More preferably, actuator 20 comprises a shape-memory conductive element 22 mechanically connected to and cooperating with the locking mechanism. In particular, conductive element 22 is made of a shape memory alloy (SMA) capable of taking a preset shape (in this case corresponding to the shape taken in the contracted condition) following a variation in its temperature which is due, in the illustrated embodiments, to heating through the Joule effect caused by current flowing through it.
In alternative variant embodiments not shown, conductive element 22 may be replaced with different types of electric actuators; in such variants, the actuator may include an electromagnetic actuator (e.g. of the solenoid type) or an electrothermal actuator (e.g. of the wax type). Said types of actuators are per se known in the art and will not therefore be described for the sake of brevity.
As will be described in detail below, in the illustrated embodiments conductive element 22 is provided in the form of a wire mechanically connected to—and acting upon—locking mechanism 18 in order to bring the latter from the normal locking condition to the unlocking condition.
In both of the illustrated embodiments, conductive element 22 is advantageously connected in series to a positive temperature coefficient (PTC) resistor.
Preferably, locking mechanism 18 comprises a slide 24 which can move, in particular slide, relative to supporting body 12 from a locking position (
In the first embodiment illustrated herein, slide 24 cooperates with striker 14.
Slide 24 is preferably positioned against a protrusion formed transversally in at least one of striker 14 and thrust member 19, when slide 24 is in the locking position and striker 14 or the thrust member is in the retracted position or, respectively, in the retracted condition. In the first embodiment shown herein, said protrusion advantageously coincides with transversal protrusion 14h of striker 14.
Therefore, in both of the illustrated embodiments locking mechanism 18 has a substantially ratchet-like property, wherein slide 24 behaves like a ratchet adapted to prevent the movement of at least one of striker 14 and thrust member 19. In particular, when engagement element 11 and retaining element 16 are coupled to each other, striker 14 is subject, on one side, to “extraction” forces due to the thrust force exerted by thrust member 19 and to the weight of door D, possibly assisted by the elastic compression of sealing gasket SG. On the other side, still when engagement element 11 and retaining element 16 are coupled to each other, striker 14 is subject to “retraction” forces due to the action of return means 15 (if present), which forces are generally smaller than the opening forces. Therefore, when locking mechanism 18 is in the locking condition, slide 24 that constrains striker 14 prevents the “extraction” forces from actuating the system to bring door D into the pre-open condition.
With particular reference to
In the first embodiment shown herein, profiles 28 and 30 are respective inclined sections of projecting noses (not numbered) carried by slide 24 and, respectively, by striker 14, in particular by transversal protrusion 14h. The cooperation between profiles 28 and 30 will be described in detail below, jointly with the overall operation of system 10.
In the illustrated embodiments, locking mechanism 18 further comprises a cursor 36 movable by means of actuator 20 and movably, in particularly slideably, mounted relative to supporting body 12 from an idle position (
Preferably, cursor 36 is mechanically connected to shape-memory element 22, and is therefore adapted to be dragged by the latter between the idle position and the active position. In the illustrated embodiments, the shape-memory element is provided in the form of a conductive wire 22 connected to cursor 36, e.g. arranged in a U fashion to embrace with its bend a part of cursor 36. Preferably, said conductive wire 22 is wound with its bend along a peripheral section of a prominent portion 39 (which in the illustrated embodiment is a substantially annular portion surrounding an inner cavity into which the elastic element is placed during assembly) of cursor 36, e.g. it is inserted into a perimetric groove (not numbered) formed in said peripheral section.
In the illustrated embodiments, slide 24 and cursor 36 are coupled together with some sliding play. Preferably, the coupling between slide 24 and the cursor is substantially of the so-called “coulisse” type. More preferably, cursor 36 has a mushroom-shaped end 40 and slide 24 has a profiled cavity 42 that houses mushroom-shaped end 40 with some axial play. Even more preferably, mushroom-shaped end 40 has a transversally wider head and a narrower neck which tapers away from the head; in its turn, cavity 42 has a transversally wider proximal portion that houses the head with some axial play, and a transversally narrower distal portion that extends from the proximal portion and allows, through it, the axial sliding of the neck (details not numbered). Advantageously, profiled cavity 42 is defined by a pair of side arms 44 situated at the end of slide 24, which converge transversally inwards at their free ends. For example, each one of side arms 44 defines a substantially hook-like shape. Advantageously, on top of side arms 44, after they have been coupled to head 42, a closing crosspiece (not numbered) is mounted, e.g. by interference fit; this reduces the risk of head 42 undesirably coming out by climbing over side arms 44.
In the illustrated embodiments, elastic element 38 exerts an elastic return force on cursor 36 which is greater than the elastic return force exerted by elastic member 26 on slide 24. In this way, elastic element 38 can effectively return cursor 36 into the active position, in particular by reliably pulling back conductive wire 22 with a high-intensity force. Also, elastic member 26 can thus return slide 24 into the locking position, without however hindering—by exerting excessive resistance—the action of return means 15 (if present), which forcedly return the slide 24 into the retracted position when the user causes the decoupling of striker 14 of engagement element 11 from retaining element 16 by operating a suitable release mechanism provided on door D or on cabinet C.
In the illustrated embodiments, slide 24 and/or cursor are movable in a direction which is substantially transversal, preferably orthogonal, to the direction of movement of striker 14 and/or of thrust member 19 (if present). For example, slide 24 and cursor 36 are movable in the same direction.
Preferably, locking mechanism 18 is adapted to stop the electric energization of actuator 20 after locking mechanism 18 has gone into the unlocking condition. More preferably, the actuator 20 comprises a safety switch 45, e.g. a microswitch, controlled by locking mechanism 18 and adapted to electrically disconnect actuator 20 from the external control unit when locking mechanism 18 gets into the unlocking condition. In the illustrated embodiments, switch 45 is electrically connected downstream of one of the power contacts (not numbered) that allow connecting actuator 20 to the external control unit. For example, power contacts 46 are electrically connected to the ends of conductive wire 22.
Preferably, switch 45 comprises a fixed contact (not numbered) and a mobile contact (not numbered) cooperating with locking mechanism 18 in a manner such that it is moved away from the fixed contact as locking mechanism 18 reaches the unlocking condition. In the illustrated embodiments, the mobile contact has a profiled protrusion adapted to abut against a corresponding protrusion 52 carried by locking mechanism 18, e.g. by cursor 36, so that the mobile contact will detach itself, e.g. by bending, from the fixed contact when locking mechanism 18 reaches the unlocking condition, e.g. when cursor 36 reaches the active position. Preferably, the profiled protrusion of the mobile contact has a cusp-like profile. Also preferably, protrusion 52 has an inclined section substantially conjugated to the cusp-profiled section of the mobile contact.
With particular reference to
Preferably, cursor 36 is slideable in supporting body 12, being preferably guided by inner walls of supporting body 12, e.g. by walls of lower half-shell 12b and by the back walls of both half-shells 12a and 12b.
Preferably, elastic element 38 is axially interposed between an additional lug (e.g. prominent portion 39), protruding from cursor 36, and an additional fixed shelf 66, protruding from supporting body 12, e.g. from lower half-shell 12b. Preferably, additional shelf 66 is housed in an additional guide aperture (not numbered) formed through cursor 36, e.g. in the vicinity of the additional lug (through prominent portion 39 in the illustrated embodiments). In this manner, elastic element 38 can push additional lug 39 as a unit with cursor 36 until a terminal edge of the additional guide aperture 68 abuts against additional fixed shelf 66, which corresponds to the idle position of cursor 36. Therefore, additional fixed shelf 66 also acts as an end-of-travel element for the cursor.
In the illustrated embodiments, switches 23b and 45, along with resistor PTC, are carried by a support or board PCB on which a printed circuit is formed which connects said switches and resistor. Advantageously, support PCB has two pairs of connection terminals 70 and 72 adapted to supply electric power to actuator means 20 and to sensing means 23, respectively, e.g. via resistor PTC and switch 23b, respectively.
The following will describe the operation of the first embodiment illustrated herein of system 10 according to the present invention.
Reference will initially be made to the configuration of dishwasher W with door D partially open (
Such a configuration corresponds, in system 10, to the one shown in
In this situation, with engagement element 11 decoupled from retaining element 16, door D can be opened completely by a user, and crockery to be washed can thus be introduced into wash chamber WT. The user can afterwards program the wash cycle of dishwasher W by using suitable control interfaces typically provided on door D.
Let us now consider the action carried out by the user while closing door D against cabinet C. During this operation, retaining element 16 and striker 14 of engagement element 11 are brought close to each other and coupled together, while at the same time door D pushes thrust member 19 from the extracted condition to the retracted condition, guided by striker 14, in particular by side extension 14b (in this first embodiment illustrated herein, through slots 14c).
After said closing action carried out by the user, door D of dishwasher W will be fully closed and engagement element 11 will be in the configuration shown in
In such a fully closed configuration of the door, engagement element 11 has striker 14 in the retracted position, locking mechanism 18 is in the locking condition, thrust member 19 is in the retracted position, actuator means are not electrically energized, and sensing means 23 detect the retracted position of striker 14. More in detail, slide 24 is held in the locking position by elastic member 26, while cursor 36 is held in the idle position by elastic element 38. Furthermore, conductive wire 22 is in the extended or elongated condition.
Therefore, the wash cycle programmed by the user can be automatically activated by the external control unit of dishwasher W.
It should now be considered that, at the end of said wash cycle carried out by washing machine W, the external control unit will send a current impulse to actuator 20, so as to electrically energize it and bring locking mechanism 18 into the unlocking condition.
The flow of electric current causes conductive wire 22 to heat up and rapidly switch from the extended condition to the contracted condition, thus getting shorter and dragging cursor 36 backwards from the idle position to the active position, against the action of elastic element 38 (
In the illustrated embodiments, conductive wire 22 is designed to reduce its length by approx. 3.5% while switching from the longer extended condition to the shorter contracted condition.
In this way, striker 14 is free to move into the extracted position (
At this stage, the shoulder 14g of the striker 14 advantageously abuts against the shoulder 19g of the thrust member 19, so that the striker 14 and the thrust member 19 are made as a unit with each other while moving towards the respective extracted position or condition.
Preferably, the striker 14 and the thrust member 19 are designed to, when they are in the extracted position, protrude further outwards from the supporting body 12 by an extension of a few centimetres (preferably 1 to 3 cm, but in certain conditions of use even more than 5 cm with respect to the normal projection of the striker 14 and of the thrust member 19 when they are in the retracted position or condition); in this way, the movement of the door D away from the access opening O, which is dependent on the above-mentioned extension, will be sufficient to allow the fluidic communication between the wash chamber WT and the environment outside the cabinet C. In the illustrated embodiments, said extension is approx. 5.5 cm.
Furthermore, when the striker 14 goes past the mobile element 23a, the sensing means 23 detect the switching of the striker 14 into the extracted position, which in this case is indicative of the fact that the door D has reached the pre-open position.
When the electric current impulse supplied by the external control unit stops, the actuator 20 returns into the electrically de-energized condition and the locking mechanism 18 returns into the locking condition.
At this stage, when the electric current impulse has stopped the conductive wire 22 starts cooling down and gradually returns into the extended condition, thus becoming longer, and, correspondingly, the elastic element 38 progressively pushes the cursor 36 forwards towards the idle position by following the bend of the conductive wire 22, which is extending; in particular, the mushroom-shaped end 40 of the elastic element 38 moves gradually forwards towards the idle position by following the elongation of the conductive wire 22. As a consequence, also the side arms 44 of the slide 24, which had previously been dragged backwards by the cursor 36, will tend to follow the forward movement of the mushroom-shaped head 40 through the action of the elastic member 26, and will gradually return the slide 24 into the locking position.
In the illustrated embodiments, the elastic element 37 has an elastic compression preload of approx. 0.5 kg, and the conductive wire 22 has a diameter of approx. 0.38 mm. The preload of the elastic element 38 is adapted to the diameter of the conductive wire 22, in order that the cursor 36 can be effectively returned into the idle position.
In the illustrated embodiments, the elastic member 26 has an elastic compression preload of approx. 200 g, which is smaller than that of the elastic element. In fact, the main function of the elastic member 26 is to prevent the slide 24 from correctly rearranging itself into the locking position, in particular should the return action exerted on the conductive wire 22 by the elastic element 38 cause any accidental jamming or seizure.
In the illustrated embodiments, the conductive wire 22 is designed to cool down and go back from the shorter contracted condition to the longer extended condition within approx. 13 sec.
Optionally, when the locking mechanism 18 gets into the unlocking condition, it will stop the electric connection between the external control unit and the actuator 20. This measure has been conceived in order to avoid any damage to the conductive wire 22 which might be caused by overheating due to an accidentally excessive duration of the energization current impulse supplied by the external control unit (e.g. caused by said impulse not being interrupted within nominal times). This can be accomplished in different ways.
A first possible way is to use the safety switch 45. More in detail, when the cursor 36 reaches the active position, it interferes with the safety switch, thus opening it and breaking the current flow through the conductive wire 22. In particular, the protrusion 52 of the cursor 36 rests against the profiled protrusion of the mobile contact of the safety switch 45, thereby moving it away from the associated fixed contact.
A second possible way is to use the sensing means 23. More in detail, when the mobile element 23a is brought by the striker 14 (in particular, by cooperating with its transversal protrusion 14h) from the normally idle condition to the active condition, the sensitive element 23b detects its displacement and signals it to the external control unit of the dishwasher, e.g. through the contacts 72. In this manner, the external control unit receives the signal coming from the sensitive element 23b and cuts the current flow through the actuator means 20, in particular the conductive wire 22. In the illustrated embodiments, when the mobile element 23a moves into the active condition, the appendix of the latter interacts with the mobile contact of the switch 23b, so that the switch 23b will generate said signal intended for the external control unit.
The two switches 23b and 45 may possibly cooperate with each other, supplying the signal to the external control unit only if both of them are appropriately operated by the mobile element 23a, in particular by its terminal appendix, and, respectively, by the locking mechanism 18, in particular by the cursor 36 (e.g. by its protrusion 52). In both of the illustrated embodiments, the switches 23b and 45 are adapted to signal the movement of the striker 14 from the retracted condition to the extracted condition (which in this case is indicative of the switching of the door D into the pre-open condition) when they are both open.
When the locking mechanism 18 returns into the locking condition and the striker 14 has moved into the extracted condition, the door D is in the pre-open condition, in which it is sufficiently spaced apart from the access opening O to allow the fluidic communication between the wash chamber WT and the outside environment. The distance between the door D and the access opening O allows the steam generated by the dishwasher W during a wash cycle to escape, thus allowing the crockery contained in the wash chamber WT to dry.
With particular reference to
Thus, the return means 15 will no longer meet any opposition while returning the striker 14 into the retracted position, since said striker 14 is not constrained to the door D. The return force exerted by the return spring 15 causes the profile 30 carried by the striker 14 (in particular, by the transversal protrusion 14h) to abut against the profile 28, in turn carried by the slide 24, so as to generate a thrust transversal to the striker 14. As aforementioned, the return spring 15 is sized in a manner such as to generate a transverse thrust capable of moving the slide 24 backwards by overcoming the countering force exerted by the elastic member 26. When the profile 30 of the striker 14 goes past the profile 28 of the slide 24, the striker 14 can no longer exert said transverse thrust, and therefore the elastic member 26 will return the slide 24 into the locking position, in particular under the striker 14 (
During the cooperation between the profiles 28 and 30, the backward movement of the slide 24 does not interfere with the position of the cursor 36 and therefore the elastic element 38 is not stressed, in particular thanks to the sliding coupling with some play between them. More in detail, the proximal portion of the cavity 42 moves relative to the head of the mushroom-shaped end 40 without them getting into mutual abutment.
In both of the illustrated embodiments, the cooperation between the slide 24 and the cursor 36 offers the advantage of preventing the conductive wire 22, while the striker 14 is switching from the extracted position to the retracted position, from temporarily loosening from the locking mechanism 18, resulting in a malfunctioning or damaged system 10. In fact, when the striker 14 is brought again from the extracted position to the retracted position by the return means 15, the slide 24 can freely move from the locking position to the unlocking position against the action of the elastic member 26 without interfering with the cursor 36, in particular thanks to the sliding motion with play advantageously allowed between the mushroom-shaped head 40 and the side arms 44. In this manner, the cursor 36 will not be moved backwards and will not loosen the tension of the conductive wire 22, which will always remain under traction.
At the same time, the thrust member 19 will be kept in the extracted condition by the elastic stressing means 21, which will meet no opposition by the locking mechanism 18 or by the striker 14. In this first embodiment, therefore, the locking mechanism 18 does not cooperate with or is constrained to the thrust member 19 directly, but via the striker 14.
The door D can thus be opened further compared to the pre-open configuration, and the washed—and at least partially dried—crockery can be picked up by the user; the process can then be restarted as previous described in order to carry out a new wash cycle.
It must be pointed out that at the end of the cycle the door D can be finally closed by the user, the door abutting against the thrust member 19 and pushing it backwards into the retracted condition, and coupling the striker 14 to the retaining element 16. In the illustrated embodiments, the switching of the thrust member 19 from the extracted condition to the retracted condition is controlled by the backward thrust exerted through the door D as it is pushed shut by the user. Keeping the thrust member 19 in the retracted condition is ensured by the coupling between the striker 14 and the retaining element 16. Said coupling, in fact, holds the door D in abutment with the thrust member 19 through the action of the locking mechanism 18, which prevents the striker 14 from moving relative to the supporting body. This situation corresponds to the operating configuration shown in
Said system 110 is substantially similar to the system 10 designed in accordance with the first embodiment of the present invention. Therefore, details and elements which are similar to—or which perform the same function as—those of the previously illustrated embodiment will be associated with the same alphanumerical references. For brevity, the description of such details and elements will not be repeated below, and reference will be made to the above description of the first embodiment.
For example, the second embodiment of the system 110 differs from the first embodiment of the system 10 for a few aspects relating to the structure, assembly and cooperation of the striker, designated herein as a whole by numeral 114, and of the thrust member, designated herein as a whole by numeral 119.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment the striker 114 can slide from the extracted position to the retracted position while being constrained—for a part of its travel—to the movement of the thrust member 119.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment the proximal slide 119a has a transversal extension 119b on which the proximal slide 114 is slideably mounted in the axial direction between the retracted position and the extracted position of the striker 114. With particular reference to
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment the optional return spring 15, which advantageously operates by traction, is mounted between a peg 114e carried by the striker 114, in particular by its proximal slide 114a, and a respective peg 119e carried by the thrust member 119, in particular by its transversal extension 119b. In particular, the peg 119e is carried in a receding channel (not numbered) extending axially on the top of the transversal extension 119b.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment the sensing means 23 are adapted to monitor the position of the thrust member 119, and are therefore adapted to provide an indication about the fact that the thrust member 119 is in the extracted position—and hence that the door D is in the pre-open condition.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment illustrated herein the mobile element 23a is associated with and pushed by the thrust member 119, e.g. by a transversal protrusion 119h thereof, which tends to push the mobile element 23a towards the normally idle condition. When the transversal protrusion 119h, while the thrust member 119h is moving towards the extracted position, goes past the mobile element 23a, the latter can move into the active condition.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment the locking mechanism 18 is adapted to act upon the thrust member 119, in particular releasing or holding the transversal protrusion 119h carried by the thrust member 119, e.g. by the proximal portion 119a. In particular, in this second embodiment illustrated herein the slide 24 cooperates with the thrust member, e.g. with the transversal protrusion 119h.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment illustrated herein the slide 24 and the thrust member 119 preferably have respective complementary profiles 28 and 130 cooperating with each other. The profiles 28 and 130 are adapted to allow the thrust member 119 to be forcedly moved, by interference, from the extracted condition to the retracted condition through the action of a user pushing the swiveling door D towards the fully closed configuration.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment illustrated herein the profiles 28 and 130 are respective inclined sections of projecting noses (not numbered) carried by the slide 24 and, respectively, by the thrust member 119, in particular by the transversal protrusion 119h. The cooperation between the profiles 28 and 130 takes place in a manner similar to that described for the profiles 28 and 30 of the first embodiment of the system 10, with the difference that in this case such cooperation does not take place automatically through the return means 15, but through the action of a user pushing the swiveling door D into the fully closed configuration.
Unlike the first embodiment, as will be described more in detail hereafter, in this second embodiment illustrated herein the locking mechanism 18 therefore does not cooperate with or is constrained to the striker 114 directly, but via the thrust member 119.
The following will describe the operation of the second embodiment illustrated herein of the system 110 according to the present invention.
Reference will initially be made to the configuration of the dishwasher W with the door D partially open (
Such a configuration corresponds, in the system 110, to the one shown in
In this situation, with the engagement element 11 decoupled from the retaining element 16, the door D can be opened completely by a user, and crockery to be washed can thus be introduced into the wash chamber WT. The user can afterwards program the wash cycle of the dishwasher W by using suitable control interfaces typically provided on the door D.
Let us now consider the action carried out by the user while closing the door D against the cabinet C. During this operation, the retaining element 16 and the striker 114 of the engagement element 11 are brought close to each other and coupled together, by operating a suitable mechanism typically provided on the door D of the dishwasher W.
After said closing action carried out by the user, the door D of the dishwasher W will be fully closed and the engagement element 11 will be in the configuration shown in
In such a fully closed configuration of the door D, the engagement element 11 has the striker 114 in the retracted position, the locking mechanism 18 is in the locking condition, the thrust member 119 is locked in the retracted position, the actuator means 20 are not electrically energized, and the sensing means 23 detect the retracted position of the thrust member 119. More in detail, the slide 24 is held in the locking position by the elastic member 26, while the cursor 36 is held in the idle position by the elastic element 38. Furthermore, the conductive wire 22 is in the extended or elongated condition.
Therefore, the wash cycle programmed by the user can be automatically activated by the external control unit of the dishwasher W.
It should now be considered that, at the end of said wash cycle carried out by the washing machine W, the external control unit will send a current impulse to the actuator 20, so as to electrically energize it and bring the locking mechanism 18 into the unlocking condition.
The flow of electric current causes the conductive wire 22 (
In this way, the thrust member 119 is released from the locking mechanism 18 and the striker 114 is free to move into the extracted position (
In this second embodiment, the thrust member 119 is held slidable as a unit one together with the other, from the retracted condition to the extracted condition, with the striker 114, which moves from the retracted position to the extracted position, in particular thanks to abutment of the striker 114 against the thrust member 119 via the shoulders 114g and 119g. Furthermore, when the striker 114 and the thrust member 119 are in the extracted position or condition, the respective proximal slides 114a and 119a abut against the walls of the supporting body 12, e.g. against the perimeter of the lower half-shell 12a, so that any undesired excessive travel thereof is prevented.
Preferably, the striker 114 and the thrust member 119 are designed to, when they are in the extracted position, protrude further outwards from the supporting body 12 by an extension of a few centimetres (preferably 1 to 3 cm, but in certain conditions of use even more than 5 cm with respect to the normal projection of the striker 114 and of the thrust member 119 when they are in the retracted position or condition); in this way, the movement of the door D away from the access opening O, which is dependent on the above-mentioned extension, will be sufficient to allow the fluidic communication between the wash chamber WT and the environment outside the cabinet C. As in the first embodiment illustrated herein, said extension is approx. 5.5 cm.
Furthermore, when the thrust member 119 goes past the mobile element 23a, the sensing means 23 detect the switching of the thrust member 119 into the extracted position, which in this case is indicative of the fact that the door D has reached the pre-open position.
When the electric current impulse supplied by the external control unit stops, the actuator 20 returns into the electrically de-energized condition and the locking mechanism 18 returns into the locking condition.
At this stage, when the electric current impulse has stopped the conductive wire 22 starts cooling down and gradually returns into the extended condition, thus becoming longer and behaving in a way similar to that already described for the first embodiment, so as to return the locking mechanism 18 into a position suitable for getting into the unlocking condition.
Optionally, when the locking mechanism 18 gets into the unlocking condition, it will stop the electric connection between the external control unit and the actuator 20. This occurs in a way similar to that already described for the first embodiment, but in this case the thrust member 119 performs the task of indicating the switching into the pre-open configuration
When the locking mechanism 18 returns into the locking condition and the striker 114 has moved into the extracted condition, the door D is in the pre-open condition, in which it is sufficiently spaced apart from the access opening O to allow the fluidic communication between the wash chamber WT and the outside environment. The distance between the door D and the access opening O allows the steam generated by the dishwasher W during a wash cycle to escape, thus allowing the crockery contained in the wash chamber WT to dry.
With particular reference to
However, the return means 15 will meet opposition from the thrust member 119 to returning the striker 114 into the fully retracted position. In fact, the return means 15 are constrained on one side to the thrust member 119, in particular to the proximal portion 119a thereof, which is held in its extracted condition by the stressing means 21. In addition, the thrust member 119 preferably carries an additional abutment 119i, e.g. carried by the transversal extension 119b, which is adapted to abut against a corresponding additional abutment 114i carried by the striker 114, e.g. a transversally projecting shelf, so as to create an end-of-travel element that limits the return of the striker 114 into the retracted position when the thrust member is still in the retracted condition. Therefore, in this situation the striker 114 is in an intermediate position between the retracted position and the extracted position, whereas the thrust member 119 is in the extracted condition because the elastic stressing means 21 meet no opposition from the locking mechanism 18 or from the striker 114.
In order to bring the striker 114 and the thrust member 119 again into the respective retracted position and condition, the user can swivel the door D again towards the closed configuration, thereby pushing them further backwards. Thus, the thrust exerted by the door D will first cause an idle travel of the thrust member 119 until the shoulder 119g of the thrust member 119 abuts on the shoulder 114d of the striker, so as to make the striker 114 slidable as a unit with the thrust member 119 towards the retracted position and condition. Furthermore, during this travel the profile 130 carried by the thrust member 119 (in particular, by the transversal protrusion 119h) abuts against the profile 28, in turn carried by the slide 24, so as to generate thereon a thrust which is transversal to the thrust member 119. This action prevails over the countering force exerted by the elastic member 26. When the profile 30 of the thrust member 119 goes past the profile 28 of the slide 24, the thrust member 119 can no longer exert said transversal thrust, and therefore the elastic member 26 will return the slide 24 into the locking position, in particular under the thrust member 119 (
Similarly to the first embodiment, during the cooperation between the profiles 28 and 30, the backward movement of the slide 24 does not interfere with the position of the cursor 36 and therefore the elastic element 38 is not stressed, in particular thanks to the sliding coupling with some play between them.
In this way, the system 110 will return into the configuration shown in
Of course, without prejudice to the principle of the invention, the forms of embodiment and the implementation details may be extensively varied from those described and illustrated herein by way of non-limiting example, without however departing from the scope of the invention as set out in the appended claims.
For example, in less preferred variant embodiments it is conceivable to use a locking mechanism only including the slide and the associated elastic member, omitting the cursor and the associated elastic element. In this configuration, the actuator is adapted to cooperate directly with the slide, e.g. by winding the conductive wire around the latter.
Furthermore, as will be apparent to those skilled in the art reading this description, although both of the embodiments illustrated herein include return means associated with the striker, the presence of such return means is optional and advantageous but should not be considered to be strictly essential for implementing the present invention.
Number | Date | Country | Kind |
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TO2012A0642 | Jul 2012 | IT | national |
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Italian Search Report for IT Application No. TO20120642 mailed Feb. 20, 2013 (8 pages). |
Number | Date | Country | |
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20140132135 A1 | May 2014 | US |