Information
-
Patent Grant
-
6575244
-
Patent Number
6,575,244
-
Date Filed
Tuesday, July 31, 200123 years ago
-
Date Issued
Tuesday, June 10, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Bagnell; David
- Bomar; T. Shane
Agents
-
CPC
-
US Classifications
Field of Search
US
- 175 25
- 175 48
- 166 25001
- 166 25007
- 166 25015
- 166 370
- 166 373
- 166 374
- 166 66
- 073 15251
- 073 15222
- 073 15246
- 703 9
- 703 10
-
International Classifications
- E21B2108
- E21B4400
- E21B4706
-
Abstract
A borehole includes a tubular member, a sealing member for sealing an annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing pressurized fluidic materials out of the annulus. A system and method monitor the operating pressure within the tubular member and compare the actual operating pressure with a desired operating pressure. The difference between the actual and desired operating pressure is then processed to control the operation of the automatic choke to thereby controllably bleed pressurized fluidic materials out of the annulus thereby creating back pressure within the borehole.
Description
BACKGROUND
This invention relates generally to subterranean boreholes, and in particular to systems for controlling the operating pressures within subterranean boreholes.
Referring to
FIG. 1
, a typical oil or gas well
10
includes a wellbore
12
that traverses a subterranean formation
14
and includes a wellbore casing
16
. During operation of the well
10
, a drill pipe
18
may be positioned within the wellbore
12
in order to inject fluids such as, for example, drilling mud into the wellbore. As will be recognized by persons having ordinary skill in the art, the end of the drill pipe
18
may include a drill bit and the injected drilling mud may used to cool the drill bit and remove particles drilled away by the drill bit. A mud tank
20
containing a supply of drilling mud may be operably coupled to a mud pump
22
for injecting the drilling mud into the drill pipe
18
. The annulus
24
between the wellbore casing
16
and the drill pipe
18
may be sealed in a conventional manner using, for example, a rotary seal
26
. In order to control the operating pressures within the well
10
such as, for example, within acceptable ranges, a choke
28
may be operably coupled to the annulus
24
between the wellbore casing
16
and the drill pipe
18
in order to controllably bleed off pressurized fluidic materials out of the annulus
24
back into the mud tank
20
to thereby create back pressure within the wellbore
12
. The choke
28
is manually controlled by a human operator
30
to maintain one or more of the following operating pressures within the well
10
within acceptable ranges: (1) the operating pressure within the annulus
24
between the wellbore casing
16
and the drill pipe
18
—commonly referred to as the casing pressure (CSP); (2) the operating pressure within the drill pipe
18
—commonly referred to as the drill pipe pressure (DPP); and (3) the operating pressure within the bottom of the wellbore
12
—commonly referred to as the bottom hole pressure (BHP). In order to facilitate the manual human control
30
of the CSP, the DPP, and the BHP, sensors,
32
a
,
32
b
, and
32
c
, respectively, may be positioned within the well
10
that provide signals representative of the actual values for CSP, DPP, and/or BHP for display on a conventional display panel
34
. Typically, the sensors,
32
a
and
32
b
, for sensing the CSP and DPP, respectively, are positioned within the annulus
24
and drill pipe
18
, respectively, adjacent to a surface location. The operator
30
may visually observe one of the more operating pressures, CSP, DPP, and/or BHP, using the display panel
34
and attempt to manually maintain the operating pressures within predetermined acceptable limits by manually adjusting the choke
28
. If the CSP, DPP, and/or the BHP are not maintained within acceptable ranges then an underground blowout can occur thereby potentially damaging the production zones within the subterranean formation
14
. The manual operator control
30
of the CSP, DPP, and/or the BHP is imprecise, unreliable, and unpredictable. As a result, underground blowouts occur thereby diminishing the commercial value of many oil and gas wells.
The present invention is directed to overcoming one or more of the limitations of existing systems for controlling the operating pressures of subterranean boreholes.
SUMMARY
According to an embodiment of the present invention, a method of controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole is provided that includes sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member, comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal, and processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke.
The present embodiments of the invention provide a number of advantages. For example, the ability to control the DPP also permits control of the BHP. Furthermore, the use of a PID controller having lag compensation and/or feedforward control enhances the operational capabilities and accuracy of the control system. In addition, the monitoring of the system transient response and modeling the overall transfer function of the system permits the operation of the PID controller to be further adjusted to respond to perturbations in the system. Finally, the determination of convergence, divergence, or steady state offset between the overall transfer function of the system and the controlled variables permits further adjustment of the PID controller to permit enhanced control system response characteristics.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic illustration of an embodiment of a conventional oil or gas well.
FIG. 2
is a schematic illustration of an embodiment of a system for controlling the operating pressures within a oil or gas well.
FIG. 3
is a schematic illustration of an embodiment of the automatic choke of the system of FIG.
2
.
FIG. 4
is a schematic illustration of an embodiment of the control system of the system of FIG.
2
.
FIG. 5
is a schematic illustration of another embodiment of a system for controlling the operating pressures within an oil or gas well.
FIG. 6
is a schematic illustration of another embodiment of a system for controlling the operating pressures within an oil or gas well.
FIG. 7
is a schematic illustration of another embodiment of a system for controlling the operating pressures within an oil or gas well.
FIG. 8
is a schematic illustration of another embodiment of a system for controlling the operating pressures within an oil or gas well.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to
FIGS. 2-4
, the reference numeral
100
refers, in general, to an embodiment of a system for controlling the operating pressures within the oil or gas well
10
that includes an automatic choke
102
for controllably bleeding off the pressurized fluids from the annulus
24
between the wellbore casing
16
and the drill pipe
18
to the mud tank
20
to thereby create back pressure within the wellbore
12
and a control system
104
for controlling the operation of the automatic choke.
As illustrated in
FIG. 3
, the automatic choke
102
includes a movable valve element
102
a
that defines a continuously variable flow path depending upon the position of the valve element
102
a
. The position of the valve element
102
a
is controlled by a first control pressure signal
102
b
, and an opposing second control pressure signal
102
c
. In an exemplary embodiment, the first control pressure signal
102
b
is representative of a set point pressure (SPP) that is generated by the control system
104
, and the second control pressure signal
102
c
is representative of the CSP. In this manner, if the CSP is greater than the SPP, pressurized fluidic materials within the annulus
24
of the well
10
are bled off into the mud tank
20
. Conversely, if the CSP is equal to or less than the SPP, then the pressurized fluidic materials within the annulus
24
of the well
10
are not bled off into the mud tank
20
. In this manner, the automatic choke
102
provides a pressure regulator than can controllably bleed off pressurized fluids from the annulus
24
and thereby also controllably create back pressure in the wellbore
12
. In an exemplary embodiment, the automatic choke
102
is further provided substantially as described in U.S. Pat. No. 6,253,787, the disclosure of which is incorporated herein by reference.
As illustrated in
FIG. 4
, the control system
104
includes a conventional air supply
104
a
that is operably coupled to a conventional manually operated air pressure regulator
104
b
for controlling the operating pressure of the air supply. A human operator
104
c
may manually adjust the air pressure regulator
104
b
to generate a pneumatic SPP. The pneumatic SPP is then converted to a hydraulic SPP by a conventional pneumatic to hydraulic pressure converter
104
d
. The hydraulic SPP is then used to control the operation of the automatic choke
102
.
Thus, the system
100
permits the CSP to be automatically controlled by the human operator
104
c
selecting the desired SPP. The automatic choke
102
then regulates the CSP as a function of the selected SPP.
Referring to
FIG. 5
, an alternative embodiment of a system
200
for controlling the operating pressures within the oil or gas well
10
includes a human operator visual feedback
202
that monitors the actual DPP value within the drill pipe
18
using the display panel
34
. The actual DPP value is then read by the human operator
202
and compared with a predetermined target DPP value by the human operator to determine the error in the actual DPP. The control system
104
may then be manually operated by a human operator to adjust the SPP as a function of the amount of error in the actual DPP. The adjusted SPP is then processed by the automatic choke
102
to control the actual CSP. The actual CSP then is processed by the well
10
to adjust the actual DPP. Thus, the system
200
maintains the actual DPP within a predetermined range of acceptable values. Furthermore, because there is a closer correlation between DPP and BHP than between CSP and BHP, the system
200
is able to control the BHP more effectively than the system
100
.
Referring to
FIG. 6
, another alternative embodiment of a system
300
for controlling the operating pressures within the oil or gas well
10
includes a sensor feedback
302
that monitors the actual DPP value within the drill pipe
18
using the output signal of the sensor
32
b
. The actual DPP value provided by the sensor feedback
302
is then compared with the target DPP value to generate a DPP error that is processed by a proportional-integral-differential (PID) controller
304
to generate an hydraulic SPP.
As will be recognized by persons having ordinary skill in the art, a PID controller includes gain coefficients, Kp, Ki, and Kd, that are multiplied by the error signal, the integral of the error signal, and the differential of the error signal, respectively. In an exemplary embodiment, the PID controller
304
also includes a lag compensator and/or feedforward control. In an exemplary embodiment, the lag compensator is directed to: (1) compensating for lags due to the wellbore fluid pressure dynamics (i.e., a pressure transient time (PTT) lag); and/or (2) compensating for lags due to the response lag between the input to the automatic choke
102
(i.e., the numerical input value for SPP provided by the PID controller
304
) and the output of the automatic choke (i.e., the resulting CSP). The PTT refers to the amount of time for a pressure pulse, generated by the opening or closing of the automatic choke
102
, to travel down the annulus
24
and back up the interior of the drill pipe
18
before manifesting itself by altering the DPP at the surface. The PTT further varies, for example, as a function of: (1) the operating pressures in the well
10
; (2) the kick fluid volume, type, and dispersion; (3) the type and condition of the mud; and (4) the type and condition of the subterranean formation
14
.
As will be recognized by persons having ordinary skill in the art, feedforward control refers to a control system in which set point changes or perturbations in the operating environment can be anticipated and processed independent of the error signal before they can adversely affect the process dynamics. In an exemplary embodiment, the feedforward control anticipates changes in the SPP and/or perturbations in the operating environment for the well
10
.
The hydraulic SPP is then processed by the automatic choke
102
to control the actual CSP. The actual CSP is then processed by the well
10
to adjust the actual DPP. Thus, the system
300
maintains the actual DPP within a predetermined range of acceptable values. Furthermore, because the PID controller
304
of the system
300
is more responsive, accurate, and reliable than the control system
104
of the system
200
, the system
300
is able to control the DPP and BHP more effectively than the system
200
.
Referring to
FIG. 7
, an embodiment of an adaptive system
400
for controlling the operating pressures within the oil or gas well
10
includes a sensor feedback
402
that monitors the actual DPP value within the drill pipe
18
using the output signal of the sensor
32
b
. The actual DPP value provided by the sensor feedback
402
is then compared with the target DPP value to generate a DPP error that is processed by a proportional-integral-differential (PID) controller
404
to generate an hydraulic SPP. In an exemplary embodiment, the PID controller
404
further includes a lag compensator and/or feedforward control. In an exemplary embodiment, the lag compensator is directed to: (1) compensating for lags due to the wellbore fluid pressure dynamics (i.e., the pressure transient time lag); and/or (2) compensating for lags due to the response lag between the input to the automatic choke
102
(i.e., the numerical input value for SPP provided by the PID controller
404
) and the output of the automatic choke (i.e., the resulting CSP). In an exemplary embodiment, the feedforward control anticipates changes in the SPP and/or perturbations in the operating environment for the well
10
.
The hydraulic SPP is then processed by the automatic choke
102
to control the actual CSP. The actual CSP is then processed by the well
10
to adjust the actual DPP. An identification and/or pressure transient time (PTT) measurement control block
406
monitors the actual CSP and/or DPP in order to: (1) quantify the controlled parameters of the system
400
based upon past input and output responses in order to determine the transient behavior of the CSP and/or DPP; and/or (2) determine the PTT.
The identification and/or PTT measurements are then processed by a remodeling and decision control block
408
in order to adaptively modify the gain coefficients of the PID controller
404
. In particular, the remodeling and decision control block
408
processes the identification and/or PTT measurements provided by the identification and/or PTT measurement control block
406
to generate a model of the overall transfer function for the system
400
and determine how that model may be modified to improve the overall performance of the system. The gain coefficients of the PID controller
404
are then adjusted by the remodeling and decision control block
408
in order to improve the overall performance of the system.
In an exemplary embodiment, the PID controller
404
, the identification and/or PTT measurement control block
406
, and remodeling and decision control block
408
are provided by a programmable controller that implements corresponding control software and includes conventional input and output signal processing such as, for example, digital to analog (D/A) and analog to digital (A/D) conversion.
Thus, the system
400
characterizes the transient behavior of the CSP and/or the DPP and then updates the modeling of the overall transfer function for the system. Based upon the updated model of the overall transfer function for the system
400
, the system
400
then modifies the gain coefficients for the PID controller
404
in order to optimally control the DPP and BHP. In this manner, the system
400
is highly effective at adaptively controlling the DPP and BHP to thereby respond to perturbations
410
that may act upon the well
10
.
Referring to
FIG. 8
, an alternative embodiment of an adaptive system
500
for controlling the operating pressures within the oil or gas well
10
includes a sensor feedback
502
that monitors the actual DPP value within the drill pipe
18
using the output signal of the sensor
32
b
. The actual DPP value provided by the sensor feedback
502
is then compared with the target DPP value to generate a DPP error that is processed by a proportional-integral-differential (PID) controller
504
to generate an hydraulic SPP. In an exemplary embodiment, the PID controller
504
further includes a lag compensator and/or feedforward control. In an exemplary embodiment, the lag compensator is directed to: (1) compensating for lags due to the wellbore fluid pressure dynamics (i.e., the pressure transient time lag); and/or (2) compensating for lags due to the response lag between the input to the automatic choke
102
(i.e., the numerical input value for SPP provided by the PID controller
504
) and the output of the automatic choke (i.e., the resulting CSP). In an exemplary embodiment, the feedforward control anticipates changes in the SPP and/or perturbations in the operating environment for the well
10
.
The hydraulic SPP is then processed by the automatic choke
102
to control the actual CSP. The actual CSP is then processed by the well
10
to adjust the actual DPP. An identification and/or pressure transient time (PTT) measurement control block
506
is also provided that monitors the actual CSP and/or DPP in order to: (1) quantify the parameters of the system
500
related to the transient behavior of the system; and/or (2) determine the PTT.
The identification and/or PTT measurements are then processed by a remodeling and decision control block
508
in order to adaptively modify the gain coefficients of the PID controller
504
. In particular, the remodeling and decision control block
508
processes the identification and/or PTT measurements provided by the identification and/or PTT measurement control block
506
to generate a model of the overall transfer function for the system
500
and determine how that model may be modified to improve the overall performance of the system. The gain coefficients of the PID controller
504
are then adjusted by the remodeling and decision control block
508
in order to improve the overall performance of the system.
An estimation, convergence, and verification control block
510
is also provided that monitors the actual BHP value using the output signal of the sensor
32
c
in order to compare the theoretical response of the system
500
with the actual response of the system and thereby determine if the theoretical response of the system is converging toward or diverging from the actual response of the system. If the estimation, convergence, and verification control block
510
determines that there is convergence, divergence or a steady state offset between the theoretical and actual response of the system
500
, then the estimation, convergence, and verification control block may then modify the operation of the PID controller
504
and the remodeling and decision control block
508
.
In an exemplary embodiment, the PID controller
504
, the identification and/or PTT measurement control block
506
, the remodeling and decision control block
508
, and the estimation, convergence and verification control block
510
are provided by a programmable controller that implements corresponding control software and includes conventional input and output signal processing such as, for example, D/A and A/D conversion.
Thus, the system
500
characterizes the transient behavior of the CSP and/or the DPP and then updates the modeling of the overall transfer function for the system. Based upon the updated model of the overall transfer function for the system, the system
500
then modifies the gain coefficients for the PID controller
504
in order to optimally control the DPP and BHP. The system
500
further adjusts the gain coefficients of the PID controller
504
and the modeling of the overall transfer function of the system as a function of the degree of convergence, divergence, or steady state offset between the theoretical and actual response of the system. In this manner, the system
500
is more effective at adaptively controlling the DPP and BHP to thereby respond to perturbations
512
that may act upon the well
10
than the system
400
.
As will be recognized by persons having ordinary skill in the art, having the benefit of the present disclosure, the operation of placing a tubular member into a subterranean borehole is common to the formation and/or operation of, for example, oil and gas wells, mine shafts, underground structural supports, and underground pipelines. Furthermore, as will also be recognized by persons having ordinary skill in the art, having the benefit of the present disclosure, the operating pressures within subterranean structures such as, for example, oil and gas wells, mine shafts, underground structural supports and underground pipelines, typically must be controlled before, during, or after their formation. Thus, the teachings of the present disclosure may be used to control the operating pressures within subterranean structures such as, for example, oil and gas wells, mine shafts, underground structural supports, and underground pipelines.
The present embodiments of the invention provide a number of advantages. For example, the ability to control the DPP also permits control of the BHP. Furthermore, the use of a PID controller having lag compensating and/or feedforward control enhances the operational capabilities and accuracy of the control system. In addition, the monitoring of the system transient response and modeling the overall transfer function of the system permits the operation of the PID controller to be further adjusted to respond to perturbations in the system. Finally, the determination of convergence, divergence, or steady state offset between the overall transfer function of the system and the controlled variables permits further adjustment of the PID controller to permit enhanced response characteristics.
It is understood that variations may be made in the foregoing without departing from the scope of the invention. For example, any choke capable of being controlled with a set point signal may be used in the systems
100
,
200
,
300
,
400
, and
500
. Furthermore, the automatic choke
102
may be controlled by a pneumatic, hydraulic, electric, and/or a hybrid actuator and may receive and process pneumatic, hydraulic, electric, and/or hybrid set point and control signals. In addition, the automatic choke
102
may also include an embedded controller that provides at least part of the remaining control functionality of the systems
300
,
400
, and
500
. Furthermore, the PID controllers,
304
,
404
, and
504
and the control blocks,
406
,
408
,
506
,
508
, and
510
may, for example, be analog, digital, or a hybrid of analog and digital, and may be implemented, for example, using a programmable general purpose computer, or an application specific integrated circuit. Finally, as discussed above, the teachings of the systems
100
,
200
,
300
,
400
and
500
may be applied to the control of the operating pressures within any borehole formed within the earth including, for example, a oil or gas production well, an underground pipeline, a mine shaft, or other subterranean structure in which it is desirable to control the operating pressures.
Although illustrative embodiments of the invention have been shown and described, a wide range of modification, changes and substitution is contemplated in the foregoing disclosure. In some instances, some features of the present invention may be employed without a corresponding use of the other features. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention.
Claims
- 1. A method of controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein processing the error signal comprises: multiplying the error signal by a gain Kp; integrating the error signal and multiplying the integral of the error signal by a gain Ki; and differentiating the error signal and multiplying the differential of the error signal by a gain Kd.
- 2. A method of controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the processing comprises compensating for a time lag.
- 3. The method of claim 2, wherein the time lag comprises:a pressure transient time lag.
- 4. The method of claim 2, wherein the time lag comprises:a time lag between a generation of the target tubular member pressure signal and a corresponding operation of the automatic choke.
- 5. A method of controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the processing comprises anticipating changes in the target tubular member pressure signal.
- 6. A method of controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the processing comprises anticipating perturbations in the borehole.
- 7. A method of controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke; determining a transient response of one or more operating parameters within the borehole; modeling the transfer function of the borehole as a function of the determined transient response; and modifying the processing of the error signal as a function of the modeled transfer function of the borehole.
- 8. The method of claim 7, wherein the operating parameters comprise:the actual operating pressure within the tubular member.
- 9. The method of claim 7, wherein the operating parameters comprise:an actual operating pressure within the annulus between the tubular member and the borehole.
- 10. The method of claim 7, wherein the operating parameters comprise:a pressure transient time.
- 11. The method of claim 7, further comprising:determining an actual operating pressure within the bottom of the borehole; comparing the operating pressure within the bottom of the borehole with a theoretical value of the operating pressure within the borehole generated by the modeled transfer function of the borehole; and modifying the processing of the error signal as a function of the comparison.
- 12. The method of claim 11, further comprising:determining if the actual operating pressure within the bottom of the borehole and the theoretical operating pressure within the bottom of the borehole are converging; and modifying the processing of the error signal as a function of the convergence.
- 13. The method of claim 11, further comprising:determining if the actual operating pressure within the bottom of the borehole and the theoretical operating pressure within the bottom of the borehole are diverging; and modifying the processing of the error signal as a function of the divergence.
- 14. The method of claim 11, further comprising:determining if there is a steady state offset between the actual operating pressure within the bottom of the borehole and the theoretical operating pressure; and modifying the processing of the error signal as a function of the steady state offset.
- 15. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:means for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; means for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and means for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the means for processing the error signal comprises: means for multiplying the error signal by a gain Kp; means for integrating the error signal and multiplying the integral of the error signal by a gain Ki; and means for differentiating the error signal and multiplying the differential of the error signal by a gain Kd.
- 16. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:means for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; means for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and means for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the means for processing the error signal comprises means for compensating for a time lag.
- 17. The system of claim 16, wherein the time lag comprises:a pressure transient time lag.
- 18. The system of claim 16, wherein the time lag comprises:a time lag between a generation of the target tubular member pressure signal and a corresponding operation of the automatic choke.
- 19. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:means for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; means for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and means for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the means for processing the error signal comprises means for anticipating changes in the target tubular member pressure signal.
- 20. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:means for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; means for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and means for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the means for processing the error signal comprises means for anticipating perturbations in the borehole.
- 21. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:means for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; means for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; means for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke; means for determining a transient response of one or more operating parameters within the borehole; means for modeling the transfer function of the borehole as a function of the determined transient response; and means for modifying the processing of the error signal as a function of the modeled transfer function of the borehole.
- 22. The system of claim 21, wherein the operating parameters comprise:the actual operating pressure within the tubular member.
- 23. The system of claim 21, wherein the operating parameters comprise:an actual operating pressure within the annulus between the tubular member and the borehole.
- 24. The system 21, wherein the operating parameters comprise:a pressure transient time.
- 25. The system of claim 21, further comprising:means for determining an actual operating pressure within the bottom of the borehole; means for comparing the operating pressure within the bottom of the borehole with a theoretical value of the operating pressure within the borehole generated by the modeled transfer function of the borehole; and means for modifying the processing of the error signal as a function of the comparison.
- 26. The system of claim 25, further comprising:means for determining if the actual operating pressure within the bottom of the borehole and the theoretical operating pressure within the bottom of the borehole are converging; and means for modifying the processing of the error signal as a function of the convergence.
- 27. The system of claim 25, further comprising:means for determining if the actual operating pressure within the bottom of the borehole and the theoretical operating pressure within the bottom of the borehole are diverging; and means for modifying the processing of the error signal as a function of the divergence.
- 28. The system of claim 25, further comprising:means for determining if there is a steady state offset between the actual operating pressure within the bottom of the borehole and the theoretical operating pressure; and means for modifying the processing of the error signal as a function of the steady state offset.
- 29. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:a sensor for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; a comparator for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and a processor for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the processor comprises: a multiplier for multiplying the error signal by a gain Kp; an integrator for integrating the error signal and multipliying the integral of the error signal by a gain Ki; and a differentiator for differentiating the error signal and multiplying the differential of the error signal by a gain Kd.
- 30. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:a sensor br sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; a comparator for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and a processor for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the processor comprises a lag compensator for compensating for a time lag.
- 31. The system of claim 30, wherein the time lag comprises:a pressure transient time lag.
- 32. The system of claim 30, wherein the time lag comprises:a time lag between a generation of the target tubular member pressure signal and a corresponding operation of the automatic choke.
- 33. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:a sensor for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; a comparator for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and a processor for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein the processor comprises a feedforward control for anticipating changes in the target tubular member pressure signal.
- 34. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:a sensor for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; a comparator for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and a processor for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke, wherein processor comprises a feedforward control for anticipating perturbations in the borehole.
- 35. A system for controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:a sensor for sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; a comparator for comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; a processor for processing the error signal to generate a set point pressure signal for controlling the operation of the automatic choke; a control element for determining a transient response of one or more operating parameters within the borehole; a control element for modeling the transfer function of the borehole as a function of the determined transient response; and a control element for modifying the processing of the error signal by the processor as a function of the modeled transfer function of the borehole.
- 36. The system of claim 35, wherein the operating parameters comprise:the actual operating pressure within the tubular member.
- 37. The system of claim 35, wherein the operating parameters comprise:an actual operating pressure within the annulus between the tubular member and the borehole.
- 38. The system of claim 35, wherein the operating parameters comprise:a pressure transient time.
- 39. The system of claim 35, further comprising:a sensor for determining an actual operating pressure within the bottom of the borehole; a control element for comparing the operating pressure within the bottom of the borehole with a theoretical value of the operating pressure within the borehole generated by the modeled transfer function of the borehole; and a control element for modifying the processing of the error signal by the processor as a function of the comparison.
- 40. The system of claim 39, further comprising:a control element for determining if the actual operating pressure within the bottom of the borehole and the theoretical operating pressure within the bottom of the borehole are converging; and a control element for modifying the processing of the error signal by the processor as a function of the convergence.
- 41. The system of claim 39, further comprising:a control element for determining if the actual operating pressure within the bottom of the borehole and the theoretical operating pressure within the bottom of the borehole are diverging; and a control element for modifying the processing of the error signal by the processor as a function of the divergence.
- 42. The system of claim 39, further comprising:a control element for determining if there is a steady state offset between the actual operating pressure within the bottom of the borehole and the theoretical operating pressure; and a control element for modifying the processing of the error signal by the processor as a function of the steady state offset.
- 43. A method of controlling one or more operating pressures within a subterranean borehole that includes a tubular member positioned within the borehole that defines an annulus between the tubular member and the borehole, a sealing member for sealing the annulus between the tubular member and the borehole, a pump for pumping fluidic materials into the tubular member, and an automatic choke for controllably releasing fluidic materials out of the annulus between the tubular member and the borehole, comprising:sensing an operating pressure within the tubular member and generating an actual tubular member pressure signal representative of the actual operating pressure within the tubular member; comparing the actual tubular member pressure signal with a target tubular member pressure signal representative of a target operating pressure within the tubular member and generating an error signal representative of the difference between the actual tubular member pressure signal and the target tubular member pressure signal; and processing the error signal to generate a hydraulic set point pressure, the set point pressure being processed by the automatic choke to control the actual pressure in the annulus, and the actual pressure in the annulus being processed to adjust the actual tubular member pressure.
US Referenced Citations (8)