This application is a US Utility patent application based on Italian Patent Application No. TO2007A 000421 filed Jun. 13, 2007 which is hereby incorporated by reference in it's entirety.
The present invention relates to a system for conveying groups of partially overlapping postal objects.
Known to the art are flow-forming devices that receive at input rectangular postal objects, for example postal objects arranged in the form of a pack, and generating at output a group of partially overlapping postal objects, i.e., ones aligned in a rectilinear direction, partially overlapping and arranged with their own front edges (corresponding to a minor side of the rectangular perimeter) appropriately spaced apart from one another, for example with a pitch that is not constant and depends upon the dimensions of the objects set up against one another.
Said flow-forming devices can, in some operating configurations, operate jointly with accumulation devices designed to carry out the operation of accumulation and conveying of the sets of partially overlapping postal objects.
For example, the European patent No. EP-B-923 997 filed in the name of the present applicant describes a device for the conveying and accumulation of groups of partially overlapping postal objects, in which a plurality of first conveying modules receive at input the groups of partially overlapping postal objects generated by flow-forming devices and feed them at output towards a loop conveying system that communicates with inputs of second conveying modules.
The loop conveying system controlled by an electronic control unit is configured to receive a set of partially overlapping postal objects arriving from any first source module and feed it to any second conveying destination module.
The aim of the present invention is to provide a system for conveying groups of partially overlapping postal objects that will enable an effective management of the groups of partially overlapping objects.
The above aim is achieved by the present invention in so far as it relates to a system for conveying groups of partially overlapping postal objects of the type as claimed in the attached Claims.
The invention will now be illustrated with particular reference to the attached figures, which illustrate a preferred non-limiting embodiment thereof and in which:
With particular reference to
The system 1, in the example of embodiment illustrated, is set between a first postal machine 3 (for example, a letter-coding line) and a second postal machine 4 (for example a letter-final-sorting line) and enables conveying and accumulation of groups of partially overlapping postal objects between the first postal machine 3 and the second postal machine 4.
The first postal machine 3 comprises a plurality of postal processing lines 6 (five in the example illustrated) at the end of each of which is set a flow-forming device 8 (of a known type), designed to generate at output a group 9 (
The flow-forming device 8 is housed within a parallelepipedal container 10, provided (
The conveying system 1 according to the present invention comprises at least one mobile device, for example a translating-lifting device 15 that is mobile in a three-dimensional space and is designed to convey in the three-dimensional space a group (or a number of groups) 9 of postal objects received at input from a flow-forming device 8. The conveying system 1 can moreover comprise an accumulation device 17 (
The slide 24 comprises a rectangular resting surface 25, which is mobile—with limited and alternating directions of travel —in a second, horizontal, direction Y. The resting surface 25 conveys a first and a belt-conveyor device 26a second belt-conveyor device 26b, arranged parallel to one another and having the same structure.
The translating-lifting device 15 with two belt conveyors 26a, 26b is obviously just one example in so far as different configurations are possible, for example provided with one or four belt conveyors.
In particular, each belt-conveyor device 26a, 26b (
The belt 31 thus defines a plane resting surface, which extends from a first roller (input of the belt 31) to an opposite roller (output of the belt 31).
The rectangular structure 28 carries at its end portions 28a, 28b a first photocell 32a and a second photocell 32b, designed to detect the presence of end portions of a group 9 of partially overlapping postal objects arranged on the plane surface of the belt 31.
The belt 31 is mobile, with opposite directions of advance, under the thrust of an electric motor (not illustrated) carried by the slide 24.
The base structure 20 is moreover preferably mobile along a rail (not illustrated), which extends in the area comprised between the end (
The accumulation device 17 is housed in an external casing 35 which has a parallelepipedal shape and defines inside it the cells 18 that are arranged according to an orderly matrix structure. All the cells 18 moreover have the same structure and the same dimensions.
In particular, each cell 18 (
In particular, the conveyor belt 38 extends between a first end roller 39, set in the proximity of a first front opening 40a of the cell 18 and a second end roller (not illustrated), set in the proximity of a second rear opening (not illustrated) of the cell 18.
In this way, the front and rear openings 40a of the cell 18 open on opposite faces of the parallelepipedal casing 35.
In use, to perform loading of a group of postal objects on the translating-lifting device 15, the latter moves in the direction X until it sets itself substantially facing a flow-forming device 8 (
A displacement of the slide 24 in the direction Z is moreover made in such a way that one of the two belt-conveyor devices 26a, 26b (the device 26b in the example illustrated) sets itself with the input of the belt 31 facing and communicating with the end portion of the belt 13.
The end portion of the belt 13 and a first end portion of the belt 31 are set alongside one another at a short distance apart by displacing the slide 24 in the direction Y and thus adjusting the distance between the flow-forming device and the belt 31.
Usually, a small misalignment is provided between the two belts 13, 31 to provide for a small drop of the postal objects from the belt 13 towards the next belt 31, preventing the flexibility of the post from bringing the front of the first letter underneath the conveying surface of the next belt.
The belts 13 and 31 then move with concordant directions and at the same speeds in such a way that at least one group of postal objects 9 is displaced from the belt 13 to the belt 31.
The input of the group 9 of postal objects on the belt 31 is detected by the first end photocell 32a; in addition, when the second end photocell 32b detects a front edge of the group 9 of postal objects, the motion of the belt 31 is interrupted in so far as the translating-lifting device 15 is considered loaded.
The motion of the belt 31 can also be interrupted when the photocell 32a no longer detects the presence of postal objects; in this case, the photocell 32b is used as further control.
The translating-lifting device 15 then moves in the direction X, moving away from the flow-forming device 8 previously selected and approaching the accumulation device 17.
The selection of a pre-set destination cell cell 18 of the accumulation device 17 is made (
The motion along the axis Z generally occurs simultaneously with the movement along the axis X.
In this way, one end of the belt 31 is set facing the front opening of the cell 18 selected (
The end portion of the belt 38 and a second end portion of the belt 31 are set alongside one another at a short distance apart by displacing the slide 24 in the direction Y and thus adjusting the distance between the accumulation device 17 and the belt 31.
Usually, a small misalignment is provided between the two belts 31, 38 to provide for a small drop of the postal objects from the belt 31 towards the next belt 38, preventing the flexibility of the post from bringing the front of the first letter underneath the conveying surface of the next belt.
The belts 31 and 38 then move with concordant directions and at the same speeds in such a way that the group of postal objects 9 loaded on the translating-lifting device 15 is displaced from the belt 31 to the belt 38, penetrating into the cell 18 (
The motion of the conveyor belt 38 continues until all the postal objects previously supported by the translating-lifting device 15 set themselves within the cell 18; when said condition is reached, the belts 31 and 38 terminate their motion in so far as the group of postal objects 9 is now completely contained within the cell 18. There are thus completed the operations of unloading of the postal objects by the translating-lifting device 15 and their loading within the cell 18 selected.
The translating-lifting device 15 then moves away from the cell 18 previously selected and moves towards a flow-forming device 8 to execute a new operation of loading with the modalities previously described. The repetition of the operations previously described enables loading of different groups of postal objects within different cells 18 of the accumulation device 17.
In addition, both of the belt-conveying devices 26a, 26b can be loaded with respective groups 9 of postal objects; unloading of said first and second groups of postal objects can be performed in parallel by coupling the output of the belts 31 belonging to the belt-conveying device 26a, 26b with respective first and second cells 18 adjacent to one another or else by filling non-adjacent cells in succession.
Unloading of the group 9 of postal objects contained within a cell 18 can be performed from the front opening 40a or from the rear opening 40b with operations that are perfectly analogous.
In the ensuing description, reference will be made to unloading of the groups of postal objects through the rear opening (not illustrated) and their loading on a translating-lifting device 15 (
In other words, translating-lifting devices 15 are used (in
Selection of a pre-set cell 18 of the accumulation device 17 to be unloaded is made by adjusting the position of the translating-lifting device 15 with respect to the accumulation device 17 in the direction X and adjusting the height of the conveyor belt 31 with respect to the base structure 20, i.e., causing the slide 24 to slide in the direction Z.
In this way, one end of the belt 31 is set facing the rear opening 40b of the cell 18 selected.
The end portion of the belt 38 and an end portion of the belt 31 are set alongside one another at a short distance apart, by displacing the slide 24 in the direction Y and thus adjusting the distance between the accumulation device 17 and the belt 31.
The belts 31 and 38 then move with concordant directions and at the same speeds in such a way that the group of postal objects 9 housed within the cell 18 is displaced towards the translating-lifting device 15, setting itself on the belt 31.
The motion of the conveyor belt 38 continues until all the postal objects previously housed in the cell 18 are displaced on the belt 31 of the translating-lifting device 15; when said condition is reached, the belts 31 and 38 terminate their motion in so far as the group of postal objects 9 is now carried by the translating-lifting device 15.
The translating-lifting device 15 then moves away from the cell 18 previously unloaded and moves towards the second postal machine 6. The repetition of the operations previously described enables different groups of postal objects to be unloaded from different cells 18 of the accumulation device 17.
The translating-lifting device 15 is provided with a first electrical connector 45 (
The first electrical connector 45 is connected to an electrical-power supply line (not illustrated) and is designed to be coupled to the second electrical connector 46 when the translating-lifting device 15 is coupled (
The electrical connectors 45 and 46 coupled to one another and set in the closed condition enable transit of the electrical-power supply from the translating-lifting device 15 to an electric motor (not illustrated) that supplies the belt 38 of the respective cell 18.
The electrical wiring is thus simplified in so far as each electric motor of each cell 18 does not require a dedicated electrical-power supply line that develops through an accumulation device 17.
In other words, all the electric motors of the different cells 18 are supplied by the same electrical-power supply line that extends through the translating-lifting device 15.
Alternatively, as illustrated in
Illustrated in
The rotating device 60 is designed to receive on an input 60i thereof a group of postal objects 9 arriving in a first rectilinear direction of advance P1 and is designed to modify the direction of advance of said group of postal objects 9 supplying to an output 60u thereof the group of postal objects in a second rectilinear direction of advance P2 transverse to the first.
Preferably the first and second directions of advance P1 and P2 form an angle of 90° with respect to one another.
The rotating device 60 can be set between:
The rotating device 60 has at least one input and at least one output; according to an embodiment illustrated schematically in
The rotating device 60 comprises a rotating element 62, which is angularly mobile about a vertical axis 64 and carries at least one rectilinear belt conveyor 66, which has an input 76a and an output 76b.
The rotating element 62 is angularly mobile between at least one loading position (
In the embodiment illustrated in
In particular, each belt 66 has the same length as the side 68 and is carried by a structure that extends in cantilever fashion along the side 68.
The belt 66 is moreover associated to a rectangular side element facing the outside of the rotating element and extending throughout the length of the belt 66.
In the loading position, one of the belts (in the example, the belt 66b) sets itself parallel to the direction P1 with an input 67a set facing an output of the conveyor belt 13, which is located in a higher position with respect to the belt 66b so as not to interfere with the rotation of the rotating element 62.
The postal objects arranged in the group 9 are released from the belt 13 and proceed on the belt 66b, which sets itself immediately in motion, displacing the postal objects from the input 67a to the output 67b. The motion of the postal objects along the belt 66b terminates when a front edge of the group 9 of objects is intercepted by a photocell 70.
The rotating element 62 turns then through 90° under the thrust of an electric motor (not illustrated) and carries the belt 66b aligned with the direction P2, with the output 76b facing a conveyor belt 72 set underneath the belt 66b so as not to interfere with the rotation of the rotating element 62.
The motion of the conveyor belt 66b then resumes for unloading the postal objects present on the belt 66b onto the belt 72; the completion of unloading of the postal objects is detected by the photocell 70, which that detects a rear edge of the group of postal objects at output. Similar operations are performed for loading and unloading the belts 66a, 66c and 66d.
Generically, the rotating element 62 could comprise any number of rectilinear conveyor belts 66 (for example, two, three, six, eight, etc.), each of which defining a respective input and a respective output.
In this case, the rotating element 62 would be angularly mobile between a plurality of angular positions of loading and unloading.
In the positions of loading, at least part of the conveyor belts are aligned in a plurality of directions of loading, and at least part of the conveyor belts are aligned in positions of unloading.
In the positions of unloading, at least part of the conveyor belts are aligned in a plurality of directions of unloading and at least part of the conveyor belts are aligned in positions of loading.
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