The present disclosure relates to a seeding system and more particularly to a seed metering and distribution system of the seeding system.
Current seeding practices tend to involve one of two types of seeding systems: planters and air seeders. Planters generally singulate or individually meter seeds prior to planting and are typically used to disperse seeds where precise placement is required for maximum yield and the seeding rate permits use of singulating technologies. Air seeders generally meter seeds volumetrically, for example by a seed-on-demand system, and are typically used in high rate seeding applications and where precise seed placement is of less importance or not practical due to the high rates.
A system for distributing seeds includes a storage tank operable to store a plurality of seeds. A seed-on-demand distribution system is operable to transfer at least some seeds of the plurality of seeds from the storage tank to a distribution system outlet. A dispersion unit has an inlet, a first outlet, and a second outlet. The inlet is in communication with the distribution system outlet. The first outlet is in communication with a first secondary conduit. The second outlet is in communication with a second secondary conduit. A first volumetric meter is operable to volumetrically meter at least some seeds of the plurality of seeds from the first secondary conduit. A second volumetric meter is operable to volumetrically meter at least some seeds of the plurality of seeds from the secondary conduit.
A system for distributing seeds includes a storage tank operable to store a plurality of seeds. A dispersion unit has an inlet and a plurality of outlets. The dispersion unit is configured to disperse a portion of the plurality of seeds from the storage tank to each outlet of the plurality of outlets. Each conduit of a plurality of conduits is in communication with a respective outlet of the plurality of outlets of the dispersion unit. Each volumetric meter of a plurality of volumetric meters is operable to meter the plurality of seeds from the respective conduit.
A system for distributing seeds includes a storage tank operable to store a plurality of seeds. A seed-on-demand distribution system is operable to transfer the plurality of seeds from the storage tank to a distribution system outlet. A dispersion unit has an inlet and a plurality of outlets. The inlet is in communication with the distribution system outlet. Each outlet of the plurality of outlets is in communication with a respective secondary conduit of a plurality of secondary conduits. A volumetric meter is operable to volumetrically meter some seeds of the plurality of seeds from a secondary conduit of the plurality of secondary conduits. A seed sensor is positioned downstream of the volumetric meter and configured to sense a seeding rate of the volumetric meter.
Other features and aspects of the disclosure will become apparent by consideration of the following detailed description and accompanying drawings.
Before any embodiments of the disclosure are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the accompanying drawings. The disclosure is capable of supporting other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
As shown in
The tilling implement 17, towed behind the seed cart 13 in the example shown in
Referring to
Referring to
For each casing 116, a control valve or shut-off gate 28 is provided to selectively shut-off the flow of seed from a given section of the meter roller. In the open position, spaced from the ledge 140, the gate 28 allows product to flow to the outlet 144. In
The spring tab 164 bears against an inner surface of the casing 116 in the closed position. Separate spring members can be used between the gate 28 and the casing 116 to bias the gate 28 to the open or closed position in place of the integral spring tab 164. Such members could include a tension spring between the gate 28 and casing 116 near the distal end 156 of the gate or a coil spring at the pivot 152. Each roller segment 120 in the seed on-demand system 14 controls the flow of product to a distribution system outlet and into one of the primary conduits 34.
Each seed on-demand system 14 (e.g., one seed on-demand system 14 associated with each storage tank 18) receives and meters the seeds or agricultural particles from a storage tank 18 in the form of a tank, hopper, air cart, mobile seed storage device, or other bulk container as previously described and illustrated in
In some embodiments, a gate or control valve 56 is provided for each individual metering roller of the seed on-demand system 14 upstream of the dispersion unit 40 and is located between the seed on-demand system 14 and the dispersion unit 40. In some embodiments, the control valve 56 may be adjacent the seed on-demand system 14 to selectively open or close the outlet 144 of the seed on-demand system 14 and in some embodiments, the control valve 56 may be the gate 28 (see
Referring again to
In contrast to a singulating meter, which individually singulates seeds, a volumetric meter 22 can be utilized with multiple types and sizes of seeds without necessitating replacement of a seed disk. Further, non-seeds such as fertilizer can be metered via a volumetric meter 22, but not a singulating meter. Further still, the use of volumetric meters 22 in place of singulating meters eliminates the need for vacuum lines extending across the planting and tilling implement 17.
The volumetric meter 22 is positioned in-line with the secondary conduit 36 such that seed within the secondary conduit 36 upstream of the volumetric meter 22 passes into and through the volumetric meter 22. The volumetric meter 22 in each secondary conduit 36 includes a volumetric meter housing having an inlet 22A and an outlet 22B. A metering element 26, such as a fluted metering element, is positioned within the meter housing and is operable to meter the seeds from the dispersion unit 40 in that particular secondary conduit 36. In some embodiments, the metering element 26 may be similar to the roller segment 120 of the seed on-demand system 14. The fluted metering element 26 may comprise grooves or buckets that are separated by fluted teeth. As with roller segment 120, each groove can accept a certain volume of seeds, thereby metering the volume of seeds that passes into, through, and out of the volumetric meter 22. A motor 30 is used to drive each volumetric meter 22, and specifically to rotate the metering element 26 about a rotational axis. The motor 30 is controllable to vary the rotational velocity of the metering element 26. As the speed of the motor 30 is increased, the rotational velocity of the metering element 26 and the seeding rate through the volumetric meter 22 are likewise increased.
Once through the volumetric meter 22, the seeds return to the secondary conduit 36 and from there to a seed sensor 50 and an outlet conduit 46. In some embodiments, the outlet conduit 46 may be similar to the secondary conduit 36. In some embodiments, the volumetric meters 22 may be located at the outlets of the dispersion unit 40 such that the volumetric meter 22 is positioned at the beginning of the secondary conduit 36.
Referring again to
At or after the outlet of the volumetric meter 22, an outlet conduit 46 provides a path for the singulated seeds to reach the ground. The outlet conduit 46 may be in the form of a tube, hollow shaft, channel, belt, or similar means of conveyance suitable to transfer seed, fertilizer, or other agricultural particles to the ground. More specifically, the outlet conduit 46 may deposit or plant the seeds in a furrow created by the ground openers 29.
A controller or control unit 52 provides real-time control of the seeding process. The controller 52 includes a processor and memory that are collectively operable to receive information, such as seeding rate information from the seed sensors 50, motor speed from the motors 30, the states of various components, including but not limited to the speed of the vehicle 2, the weight of seeds within the storage tank 18, and manually-entered parameters such as a desired seeding rate and a desired seeding spacing. The controller 52 is additionally capable of executing commands by providing electrical signals to the motor 30 (e.g., vary the speed), the gates 56 (e.g., open or close), and to the operator (e.g., providing a warning signal, displaying information on an instrument panel or other interface).
As shown in
In operation, the vehicle operator determines a desired seeding rate and provides this information to the controller 52. The desired seeding rate may be a custom rate entered by the operator into an interface and may be entered as a rate (e.g., seeds per acre or seeds per linear distance, pounds of seeds per acre or pounds of seeds per linear distance) or as a seed type associated with a recommended seeding rate stored in the control unit 52. The operator further determines a desired seed spacing. If the desired spacing is minimal, the controller actuates all of the volumetric meters 22 such that each secondary conduit 36 is able to meter seeds to the outlet conduit 46. If the desired seed spacing is greater, then the controller may not activate some of volumetric meters 22 and may block access to some of the secondary conduits 36 for example, via the control valves 56.
The vehicle 2 moves through the field and the ground openers 29 create furrows in the ground. In embodiments where the seeding system 2 provides seeds to multiple seed metering systems 10, seeds from the storage tank 218 are provided to the individual seed metering systems 10 via the seed on-demand system 214, the control valve 228, and the dispersion unit 240. Within the individual seed metering systems 10, the seed on-demand system 14 is operated to provide seeds as necessary to the different ranks 45, 49 and to the different primary conduits 34. The seeds within the primary conduits 34 are moved (e.g., by an airflow generated by the fan 37) to the dispersion unit 40 where the seeds are distributed into various secondary conduits 36.
The process within each secondary conduit 36 is similar. For simplicity, the process described below focuses on the seeds within a single secondary conduit 36. The seeds within the secondary conduit 36 pass through the inlet 22A of the volumetric meter 22. The fluted metering element 26 picks up some of the seeds, limited by the size of the bucket in the metering element 26. As the metering element 26 rotates about the rotational axis (rotated by the motor 30), the seeds are dropped from the bucket and pass through the outlet 22B of the volumetric meter 22. Here, the seeds enter a downstream portion of the secondary conduit 36. The seed sensor 50 counts, estimates, or otherwise determines the number of seeds or seeding rate of the volumetric meter 22 and sends this information (e.g., via an electrical signal) to the controller 52. The controller 52 compares the seeding rate to the desired seeding rate. If the seeding rate is within an acceptable tolerance of the desired seeding rate (e.g., 10 percent, 5 percent, 1 percent, 0.1 percent), then the controller makes no modification to the seed metering system 10 in response to the sensor reading. If the seeding rate is outside of an acceptable tolerance of the desired seeding rate, the controller 52 modifies the speed of the motor 30 to likewise modify the rotational velocity of the metering element 26. If the seeding rate is below the desired seeding rate, the controller 52 increases the speed of the motor 30 to increase the rotational velocity of the metering element 26. If the seeding rate is above the desired seeding rate, the controller 52 decreases the speed of the motor 30 to decrease the rotational velocity of the metering element 26. The seed sensor 50 thereby provides closed-loop feedback to ensure that the desired seeding rate is achieved.
The controller 52 may store the sensor readings for further analysis at a later time. The measured seeding rate may be measured over a period of time and compared not only to the desired seeding rate but to previous measured seeding rates. If the measured seeding rate varies compared to previous measured rates without a modification to the speed of the motor 30, the controller 52 may provide a warning signal to the operator.
Further, the controller 52 may wait a predetermined amount of time (e.g. 5 seconds, 10 seconds, 30 seconds, 1 minute) between the calculations of seeding rates. The timing may vary based on the previous measured seeding rate. For example, if the previous measured seeding rate is outside of the acceptable range, the next seeding rate may be measured or calculated sooner than if the previous measured seeding rate is within the acceptable range.
In some embodiments, the controller 52 may compare the seeding rate of one volumetric meter 22 to another volumetric meter 22 (in another secondary conduit 36), or to multiple other volumetric meters 22, or to an average seeding rate of all of the volumetric meters 22. The controller 52 may compare the measured seeding rate to the seeding rates of the other volumetric meters 22 in place of or in addition to the desired seeding rate. The controller 52 may therefore also modify the speed of the motor 30 and the rotational velocity of the metering element 26 based on the seeding rates of the other volumetric meters 22.
In addition to providing closed-loop feedback to control the seeding rate through the volumetric meter 22 and secondary conduits 36, the seed sensor data indicates the number of seeds being planted and can be compared to the decreased weight of the seed tank. This comparison provides a secondary validation that the seeding rate is being correctly measured and that the seeds leaving the storage tank 18 are passing through the secondary conduits 36 to be planted.
In some embodiments, the controller 52 may receive input (or use the input) from only one seed sensor 50 and control all of the volumetric meters 22 (e.g., the seeding rate through the volumetric meters 22, the rotational velocity of the motors 30, the rotational velocity of the meter rollers 26) based only on the feedback from the single seed sensor 50. In some embodiments, the seed metering system 10 may include only the single seed sensor 50. In other embodiments, the seed metering system 10 may include multiple seed sensors 50 (associated with the different volumetric meters as described above) but only operate based on the signal of one of the seed sensors 50.
The seeds (or other agricultural particles) that are counted, measured, or otherwise sensed by the seed sensor 50 pass from the secondary conduit 36, through the outlet conduit 46 and into the furrow in the ground. The furrow is then closed by the closing wheel or packer 33.
Following are several clauses describing various embodiments and concepts disclosed herein:
Clause 1. A system for distributing seeds, the system comprising: a storage tank operable to store a plurality of seeds; a seed-on-demand distribution system operable to transfer at least some seeds of the plurality of seeds from the storage tank to a distribution system outlet; a dispersion unit having an inlet, a first outlet, and a second outlet, the inlet in communication with the distribution system outlet, the first outlet in communication with a first secondary conduit, and the second outlet in communication with a second secondary conduit; a first volumetric meter operable to volumetrically meter at least some seeds of the plurality of seeds from the first secondary conduit; and a second volumetric meter operable to volumetrically meter at least some seeds of the plurality of seeds from the secondary conduit.
Clause 2. The system of clause 1, further comprising a first furrow opener operable to create a first furrow and a second furrow opener operable to create a second furrow, wherein the first secondary conduit includes an inlet located at the dispersion unit and an outlet located adjacent the first furrow opener, and wherein the second secondary conduit includes an inlet located at the dispersion unit and an outlet located adjacent the second furrow opener.
Clause 3. The system of clause 1, further comprising a first seed sensor positioned downstream of the first volumetric meter and configured to sense a seeding rate of the first volumetric meter.
Clause 4. The system of clause 3, further comprising a controller in electrical communication with the first seed sensor, wherein the controller is programmed to compare the sensed seeding rate of the first volumetric meter to a desired seeding rate of the first volumetric meter.
Clause 5. The system of clause 4, wherein the first volumetric meter includes a first metering element driven by a first electric motor, wherein the controller is programmed to control the speed of the first electric motor if the sensed seeding rate of the first volumetric meter varies relative to the desired seeding rate by more than a predetermined value.
Clause 6. The system of clause 3, further comprising a second seed sensor positioned downstream of the second volumetric meter and configured to sense a seeding rate of the second volumetric meter.
Clause 7. The system of clause 6, further comprising a controller in electrical communication with the first seed sensor, wherein the controller is programmed to compare the sensed seeding rate of the first volumetric meter to the sensed seeding rate of the second volumetric meter.
Clause 8. The system of clause 7, wherein the first volumetric meter includes a first metering element driven by a first electric motor, and the second volumetric meter includes a second metering element driven by a second electric motor, wherein the controller is programmed to control the speed of the first electric motor or the second electric motor if the sensed seeding rate of the first volumetric meter varies relative to the sensed seeding rate of the second volumetric meter by more than a predetermined value.
Clause 9. The system of clause 3, further comprising a controller in electrical communication with the first seed sensor, wherein the controller is programmed to control the seeding rate of the first volumetric meter and a seeding rate of the second volumetric meter based on a signal from the first seed sensor.
Clause 10. A system for distributing seeds, the system comprising: a storage tank operable to store a plurality of seeds; a dispersion unit having an inlet and a plurality of outlets, the dispersion unit configured to disperse a portion of the plurality of seeds from the storage tank to each outlet of the plurality of outlets; a plurality of conduits, each conduit of the plurality of conduits in communication with a respective outlet of the plurality of outlets of the dispersion unit; and a plurality of volumetric meters, each volumetric meter of the plurality of volumetric meters operable to meter the plurality of seeds from the respective conduit.
Clause 11. The system of clause 10, wherein each conduit of the plurality of conduits includes an outlet, wherein each outlet is configured to deposit seeds in a different row.
Clause 12. The system of clause 10, further comprising a plurality of seed sensors, each seed sensor of the plurality of seed sensors positioned downstream of a respective volumetric meter of the plurality of volumetric meters and configured to sense a seeding rate of the respective volumetric meter.
Clause 13. The system of clause 12, further comprising a controller in electrical communication with the plurality of seed sensors, wherein the controller is programmed to compare the sensed seeding rate of each volumetric meter of the plurality of volumetric meters to a desired seeding rate of the plurality of volumetric meters.
Clause 14. The system of clause 13, wherein each volumetric meter of the plurality of volumetric meters includes a metering element driven by an electric motor, wherein the controller is programmed to control the speed of the electric motor if the sensed seeding rate of the respective volumetric meter varies relative to the desired seeding rate by more than a predetermined value.
Clause 15. The system of clause 10, wherein each volumetric meter of the volumetric meters includes a fluted metering element rotatable about a rotational axis and drivable by an electric motor.
Clause 16. A system for distributing seeds, the system comprising: a storage tank operable to store a plurality of seeds; a seed-on-demand distribution system operable to transfer the plurality of seeds from the storage tank to a distribution system outlet; a dispersion unit having an inlet and a plurality of outlets, the inlet in communication with the distribution system outlet, and each outlet of the plurality of outlets in communication with a respective secondary conduit of a plurality of secondary conduits; a volumetric meter operable to volumetrically meter some seeds of the plurality of seeds from a secondary conduit of the plurality of secondary conduits; and a seed sensor positioned downstream of the volumetric meter and configured to sense a seeding rate of the volumetric meter.
Clause 17. The system of clause 16, further comprising a controller in electrical communication with the seed sensor, wherein the controller is programmed to compare the sensed seeding rate of the volumetric meter to a desired seeding rate of the volumetric meter.
Clause 18. The system of clause 17, wherein the volumetric meter includes a metering element driven by an electric motor, wherein the controller is programmed to control the speed of the electric motor if the sensed seeding rate of the volumetric meter varies relative to the desired seeding rate by more than a predetermined value.
Clause 19. The system of clause 16, wherein the volumetric meter comprises a fluted metering element rotatable about a rotational axis and drivable by an electric motor.
Clause 20. The system of clause 16, wherein the seed sensor is operable to sense a number of seeds transferred through the volumetric meter.
Various features of the disclosure are set forth in the following claims.