Claims
- 1. A kit for use in erecting a log structure having a finished window opening formed therein, comprising:
a) a plurality of logs, stackable relative to each other to form a wall of the log structure, the plurality of logs including;
i) a lower support log, having a substantially horizontal support tenon formed in a top thereof; and ii) an upper header log, having a substantially horizontal header tenon formed in a bottom thereof; and b) at least one pre-assembled window opening frame, disposable within the wall of the log structure during erection of the wall, the pre-assembled window opening frame including:
i) an upper frame piece, having a channel formed therein, the channel being configured to nestably engage the header tenon; ii) a lower frame piece, having a channel formed therein, the channel of the lower frame piece being configured to nestably engage the support tenon; and iii) a pair of side frame pieces, coupled intermediate the upper and lower frame pieces, each side frame piece having a side receiving channel formed in an outward side thereof, the side receiving channels being configured to nestably engage at least a portion of one of a plurality of wall component logs stacked adjacent to the side frame pieces and vertically atop the support log.
- 2. The kit of claim 1, wherein the upper frame piece is removably coupled to the side frame pieces, and is configured to be removed after disposal of the pre-assembled window opening frame on the support log to facilitate installation of a window assembly in the window opening frame.
- 3. The kit of claim 2, wherein the pre-assembled window opening frame includes an inner receiving channel formed within and extending along an inner perimeter of the upper, lower and side frame pieces, and further comprising a window assembly disposed within the inner receiving channel.
- 4. The kit of claim 1, wherein each of the plurality of wall component logs includes an outer diameter, and wherein the side receiving channels of the side frame pieces have a substantially constant inner width that is substantially the same as or greater than the outer diameter of the plurality of wall component logs to facilitate nesting of ends of the wall component logs within the side frame pieces.
- 5. The kit of claim 1, wherein the side receiving channels of the side frame pieces include a series of shaped indentations, each indentation being shaped to correspond to a cross section of each of the plurality of wall component logs to facilitate nesting of ends of the wall component logs within the side receiving channels.
- 6. The kit of claim 1, wherein the side receiving channels of the side frame pieces have an inner width, and wherein an end of each of the wall component logs includes an end tenon having an outer width substantially the same as or less than the inner width of the side receiving channels, the end tenons of the wall component logs being nestable within the side frame pieces.
- 7. The kit of claim 1, wherein the header and support logs comprise D-shaped logs, and wherein the tenons formed in the header and support logs each include a side surface that is co-planar with a rear surface of the header and support logs, respectively.
- 8. The kit of claim 1, wherein the tenons formed in the support log and header log include a cross section reduced in size from a cross section of the support log and header log, respectively.
- 9. The kit of claim 1, wherein the channels of the upper and lower frame pieces and each of the side receiving channels collectively form a substantially constant channel circumscribing the pre-assembled window opening frame.
- 10. A kit for use in erecting a log structure having a finished door opening formed therein, comprising:
a) a plurality of logs, stackable relative to each other to form a wall of the log structure, the plurality of logs including a header log, having a substantially horizontal header tenon formed in a bottom thereof; and b) at least one pre-assembled door opening frame, disposable within the wall of the log structure during erection of the wall, the pre-assembled door opening frame including:
i) an upper frame piece, having a channel formed therein, the channel being configured to nestably engage the header tenon; and ii) a pair of side frame pieces coupled to and extending downwardly from the upper frame piece, each side frame piece having a side receiving channel formed in an outward side thereof, the side receiving channels being configured to nestably engage at least a portion of one of a plurality of wall component logs stacked adjacent to the side frame pieces and below the support log.
- 11. The kit of claim 10, further comprising a door assembly disposable within the pre-finished door frame opening.
- 12. The kit of claim 10, wherein each of the plurality of wall component logs includes an outer diameter, and wherein the side receiving channels of the side frame pieces have a substantially constant inner width that is substantially the same as or greater than the outer diameter of the plurality of wall component logs to facilitate nesting of ends of the wall component logs within the side frame pieces.
- 13. The kit of claim 10, wherein the side receiving channels of the side frame pieces include a series of shaped indentations, each indentation being shaped to correspond to a cross section of each of the plurality of wall component logs to facilitate nesting of ends of the wall component logs within the side receiving channels.
- 14. The kit of claim 10, wherein the side receiving channels of the side frame pieces have an inner width, and wherein an end of each of the wall component logs includes an end tenon having an outer width substantially the same as or less than the inner width of the side receiving channels, the end tenons of the wall component logs being nestable within the side receiving channels.
- 15. The kit of claim 10, wherein the header log comprises a D-shaped log, and wherein the tenon formed in the header includes a side surface that is co-planar with a rear surface of the header log.
- 16. The kit of claim 10, wherein the tenon formed in the header log includes a cross section reduced in size from a cross section of the header log.
- 17. A method for finishing a window opening in a log structure during erection of the log structure, comprising the steps of:
a) at least partially forming a wall of the log structure by placing at least one support log into a wall position; b) disposing a pre-assembled window opening frame upon the support log; c) nestably engaging a side receiving channel of one a pair of side frame pieces of the pre-assembled window opening frame with an end of at least one wall component log stacked vertically atop the support log and adjacent the side frame piece; and d) stacking a frame header log vertically atop an upper frame piece of the pre-assembled window opening frame.
- 18. The method of claim 17, wherein the pre-assembled window opening frame includes an inner receiving channel formed within the lower frame piece and side frame pieces, and comprising the further step of disposing a window assembly within the inner receiving channel.
- 19. The method of claim 17, wherein the upper frame piece is removably coupled to the side frame pieces, and comprising the further steps of:
i) removing the upper frame piece after disposal of the window opening frame on the support log; ii) installing a window assembly in the window opening frame; and iii) coupling the upper frame piece to the side frame pieces.
- 20. The method of claim 17, wherein each of the plurality of wall component logs includes an outer diameter, and wherein the side receiving channels of the side frame pieces have an inner width substantially the same as or larger than the outer diameter of the plurality of wall component logs.
- 21. The method of claim 17, wherein the side receiving channels of the side frame pieces include a series of shaped indentations, each indentation being shaped to correspond to a cross-section of each of the plurality of wall component logs.
- 22. The method of claim 17, wherein the side receiving channels of the side frame pieces have an inner width, and wherein an end of each of the wall component logs includes an end tenon having an outer width substantially the same as or less than the inner width of the side receiving channels, the end tenons of the wall component logs being nestable within the side receiving channels.
- 23. The method of claim 17, wherein the header and support logs comprise D-shaped logs, and wherein the tenons formed in the header and support logs each include a side surface that is co-planar with a rear surface of the header and support logs, respectively.
- 24. The method of claim 17, comprising the further step of reducing in size a cross section of each of the header and support logs to form tenons therein, the tenons being configured to nestably engage channels formed in the pre-assembled window frame opening.
- 25. A method for finishing a door opening in a log structure during erection of the log structure, comprising the steps of:
a) placing a pre-assembled door opening frame upon a supporting surface; b) engaging a side receiving channel of one of a pair of side frame pieces of the pre-assembled door opening frame with an end of one of a plurality of wall component logs stacked vertically atop the supporting surface and adjacent the side frame piece; and c) stacking a frame header log vertically atop an upper frame piece of the pre-assembled door opening frame.
- 26. The method of claim 25, wherein the pre-assembled door frame includes a pre-hung door disposed therein.
- 27. The method of claim 25, wherein each of the plurality of wall component logs includes an outer diameter, and wherein the receiving channels of the side frame pieces have an inner width substantially the same as or larger than the outer diameter of the plurality of wall component logs.
- 28. The method of claim 25, wherein the receiving channels of the side frame pieces include a series of indentations, each indentation being shaped to correspond to a cross section of each of the plurality of wall component logs.
- 29. The method of claim 25, wherein the receiving channels of the side frame pieces have an inner width, and wherein an end of each of the wall component logs includes an end tenon having an outer width substantially the same as or smaller than the inner width of the receiving channels, the end tenons of the wall component logs being configured to each engage the side receiving channels of the side frame pieces.
- 30. The method of claim 25, wherein the plurality of logs comprise D-shaped logs, and wherein the tenon formed in the frame header log includes a side surface that is co-planar with a rear surface of the D-shaped frame header log.
- 31. The method of claim 25, wherein the tenons formed in the frame header log include a cross section reduced in size from a cross section of the frame header log.
Parent Case Info
[0001] Priority is claimed from U.S. Provisional Application No. 60/479,680, filed Jun. 19, 2003, which is hereby incorporated herein by reference.
Provisional Applications (1)
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Number |
Date |
Country |
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60479680 |
Jun 2003 |
US |