Automatic identification with electronic tags is since many years a growing market that improves the efficiency, security and convenience in many places of society. Long-range identification systems are needed for frequent identification of large and valuable objects such as cars, trucks, buses, trains, containers, manufacturing objects and even humans.
With a long range tag in the windscreen and a reader at the access point, a car can conveniently pass a parking barrier or garage door without need to open the side window and stretch out a tag. Likewise, a truck can conveniently enter or exit a factory, a distribution depot or a trailer swapping area and be safely registered. In combination with a weighing bridge at the entry and exit of a garbage dump, a concrete factory, or any other place where bulk material is handled, the net weight of the load can automatically be determined by registering the identity and weight difference between entry and exit of a vehicle. Automatic factories with readers at work cells and ID tags on the manufacturing objects experience high flexibility and low capital tie-up. ID tags can also be used to combine wide-area logistics with factory automation, e.g. to synchronize the main line of a car factory with specialized factories for car seats, dashboards and engines.
RFID (Radio Frequency IDentification) tags at UHF and higher bands provide directional reading at several meters, and are often used in the above described applications. Long range RFID however needs a battery in the ID-tag, which not only is a functional problem but also an environmental threat when the tags stop working and need to be scrapped and replaced. RFID with batteryless tags requires strong emission and is only allowed at restricted UHF bands where directional antennas are both bulky and expensive.
A recent and growing problem with RFID is the explosive growth of radio based communication applications, such as radio LAN and Bluetooth, that tend to interfere with the systems and make installations with high frequency RFD tags both unreliable and vulnerable to sabotage via radio.
Another recent and major problem with long range RFID technology is that the vehicle windows ever more often are coated with a heat protecting metal film that also blocks the radio signals, a situation where reading an RFID tag through the vehicle window becomes virtually impossible.
Several attempts have been made to solve the above problems with batteryless optical ID tags, beginning already in the early days of RFID.
One example is given by the patent U.S. Pat. No. 4,742,573 from 1988 that describes an identifying card that includes electronic circuitry which enables the card to optically receive information from the reader and optically transmit information to the reader, where the card is powered by optical radiation from reader. The card includes a radiation modulating element that receives unmodulated radiation, encodes information onto the radiation under control of a microprocessor, and retransmits the radiation back to the reader. The modulating element is a semiconductor device in which incident radiation is multiply reflected within a layer of semiconductor material. This invention has been unsuccessful because of insufficient performance compared to RFID, and because of too low tolerance to interference from surrounding light.
Many years after that the first optical identification transponder system was invented, still no batteryless tag system has been brought forward that suits the described applications. The object of this invention is therefore to present a beam powered system that is based on a new combination of technologies, that in their normal use are well known but that in combination forms a new batteryless transponder system for long range identification that has both excellent performance and strong robustness to interference from all commonly used light sources.
The invention also unexpectedly solves the new and major problems with radio interference and signal blocking that RFID is facing in many of the applications where the invention is to be used.
By using essentially infrared waves instead of radio waves, the invention makes possible a compact system that only has a fraction of the cost compared to a long range RFID system, that offers directed reading at four meters distance, that provides safe function both in dark and strongly lit environments and that makes possible invisible remote powering of the transponders.
The invention therefore challenges any imagination that long range identification systems need to be expensive and have large antennae and/or that batteryless optical transponders have short range, need irritating light for their powering and are sensitive to disturbances from various light sources. Moreover, using infrared instead of radio waves for the communication, the reading zone can be more precise and undisturbed by signal reflections. Since no radio license is needed, still another advantage is that the system can be freely sold and used all over the world.
The invention comprises a system with passive ID tags that in a preferred embodiment are powered from, and read by, readers via infrared signals in the 700-1100 nm band. The infrared beam is typically generated by an array of infrared light emitting diodes (LEDs).
In another embodiment, the ID tags are powered by a separate illuminator that comprises either an infrared LED array or at least one directional lamp that radiates in the 700-1100 nm band.
Incandescent lamps, such as halogen lamps, may use a reflector to concentrate the light and thereby increase the power density of the beam so that a longer communication distance with the ID tag can be obtained. The use of a reflector also automatically reduces the glaring effects from the lamp, since the radiation strength in all directions outside the beam is reduced.
The glaring effect is however further reduced if a long-pass filter is placed in front of the lamp. The filter can hereby preferrably be given a rounded shape to avoid uneven mechanical tension due to thermal expansion when the filter is heated by the attenuated part of the energizing beam.
To further minimize the heating effects and lower the cost of the filter, said filter can in a preferred embodiment be realized by a dichroic coating on glass, where the visible part of the light is reflected and the infrared part is transmitted with minimum absorption loss, so that only a fraction of the energy from the lamp is absorbed by the filter as heat. The mechanical stress is hereby significantly reduced and allows for a filter placement close to the lamp and/or an arrangement without ventilation to achieve a compact and weatherproof illuminator.
In order to maximize the life of the lamp, it can be operated at a voltage lower than nominal. Also, a light sensor or timer can be used to switch it off during daytime and/or when the surrounding light is sufficient to power the ID tag without need for energy from the lamp.
An array with solar cells connected in series provide sufficient voltage for the ID tag electronics to operate even at large distance where the illuminating power density is relatively low, provided that the solar cells are made from crystalline silicon or copper indium selenide (CIS—also called CIGS for copper indium gallium selenide). In difference to other technologies, this type of solar cells has good sensitivity in the 700-1100 nm band.
In a special embodiment, the edges of the solar cells are passivated to avoid efficiency loss due to unwanted recombination effects that would give harmful shunting effects in the cells at large distance from the illuminator where the power density is low, typically only 1 W/sqm.
To achieve a comparatively high sensitivity in direction of the energizing light source, compared to other directions, the solar cells can in a preferred embodiment be designed with an essentially flat surface rather than with the textured type surface that usually is offered by the solar cell manufacturers. Such texture, typically realized as microsized pyramids in a regular or random pattern on the solar cell surface, makes the sun energize the solar cells over a wide angular area in order to cope with situations where the sun is not directly facing the solar cell. In a system according to the invention however, the requirement is completely opposite where transponders, and thereby the solar cells, are operated more or less face to face with the energizing source such as an array of light emitting diodes or a halogen lamp. The light hereby falls directly on to, and is absorbed by, the solar cell surface instead of bouncing off from a steep microsized pyramid slope. More energy comes to the transponder with increased reading range as the obvious result.
The illuminating- and ID tag LEDs can have different wavelength, where the former radiates at e.g. 940 nm and the other at e.g. 870 nm, minimizing disturbing leakage of infrared light from the illuminating LED array to the receiver input. This way widely available and cheap standard LEDs in e.g. gallium aluminum arsenic (GaAlAs) or GaAs technology can be used.
The ID tag typically transmits its ID codes in packets of e.g. 32 information bits and a 16 bit cyclic redundancy checksum (CRC). To save energy, the repetition interval and/or the length of each ID code can also be a function of the output voltage from the solar cells so that, at shorter distance where the power density is high, codes are sent more often and/or with more information. The system's performance and resistance to disturbances is thereby improved.
The disturbance from infrared light sources, such as fluorescent lamps, can be very different depending on the ballast that is used for the lamp. The oscillating frequency of such a disturbance signal in the 700-1100 nm region, such as from the mercury line at 1014 nm, is often modulated in the range up to 30 kHz. To further optimize the communication distance and minimize the influence of disturbance from modulated light sources, each transmitted bit therefore comprises a burst of at least two, but typically 6-20, infrared pulses with a pulse repetition frequency SRF) that is at least 30 kHz while the infrared receiver has a built in filter that is tuned to the same frequency as the repetition frequency of said infrared pulses. In a preferred embodiment, both the PRF and the filter frequency are set to 455 kHz.
The precise burst length and PRF constitute a relatively complex optimum between cost, performance and interference tolerance, where higher PRF and/or more pulses per burst often increases the range and improves tolerance against disturbances at the penalty of higher cost.
The disturbance from visible (400-700 nm) light sources such as sunlight and incandescent lamps, as well as from fluorescent lamps, is limited by an optical pass filter in the receiver.
In addition to said filter, that is designed to suppress wavelengths other than those used for transmitting data from the ID tag, the infrared receiver can also make use of one or several lenses in close proximity with the receiver's photo detector chip, where at least one lens may have an aspherical design with an area at least four times larger than the light sensitive area of the photo detector chip. Such a lens or lens system can not only increase the effective area and reduce the spherical aberration effects but also concentrate light from ID tags inside the reading zone and suppress disturbing light originating from sources at other angles.
The invention is now to be described more in detail where
A long-range identification system as described herein is often needed in applications that can not accept glaring light from the radiation source that energizes the transponders, at the same time as the installations often are subject to strong flourescent light. The invention solves the problem by using invisible infrared light to energize, as well as to read, the transponders. Reading is accomplished via an information beam from the transponder with a burst pulse repetition frequency that is substantially higher than the infrared modulated light from such fluorescent lamps. By using a receiver filter in the reader that is tuned to the pulse repetition frequency of the burst, the system can be made almost completely insensitive to such modulated. infrared light. If the receiver is tuned at a relatively high frequency, such as 455 kHz commonly used for various applications in the radio industry, it is both possible to use relatively many pulses per burst for a high integration gain in the receiver and at the same time obtain a high bit rate in the infrared link to the benefit of good reading range and high reading speed.
Solar cells in crystalline silicon or copper indium selenide are characterized in that they are sensitive in the infrared region 700-1100 nm, as well as in the visible region 400-700 nm, at the same time as they represent commercially available low-cost technology. A transponder using such solar cells can be powered either by standard light emitting diodes at e.g. 870 nm or 940 nm, or by any incandescent or fluorescent lamps where the visible part of the spectrum has been reduced by a long-pass filter. They can of course also be powered by unfiltered light, normal daylight originating from the sun, laser radiators or any other 400-1100 nm light source.
The transparent body 22 acts as a filter and significantly reduces the sensitivity to interference from various light sources, such as the sun and man-made light sources that have strong radiation in the visible area of the spectrum.
Since a photoelectric converter chip is sensitive in a wider angular direction than what is usually needed by an identification system, a lens in front of the chip, e.g. realized by the shape of body 22, can be used to enhance light signals from a transponder in the desired field of view.
To maximize the reading range of the transponder system, it is sometimes desirable to further maximize the effective area of the receiver, in order to collect as much energy as possible from the information beam. From optical systems, such as camera lenses for photography under low light, it is known that large low-cost spherical lenses cause sharpness problems due to spherical aberration, but that such problems can be corrected by using specially designed aspherical lenses.
In a special embodiment of the receiver according to the invention, an aspherical lens 25 makes it possible to direct most of the light rays from a transponder within the field of view onto the photosensitive area of the photoelectric converter, compared to if a spherical lens is used and where a significant portion of the light rays due to spherical abberation would be directed outside the chip surface. Such an aspherical lens can preferably be manufactured in a low-cost infrared transparent polymer material, since the precision needed is not as high as in a camera lens.
The graphs show that said light emitting diodes are well suited to activate the mentioned kinds of solar cells. It is also obvious that using a long-pass filter in front of a lamp only removes about a quarter of the energy that can be captured by the solar cell to power the transponder, and, since the range equation for a system according to the invention follows the commonly known radar equation, this means that such a long-pass filter will reduce the range with about 6% only.
To obtain a long life, many lamps today use a pressurized inert gas to make it possible to increase the filament temperature without degradation of the life length of the lamp. It is also common to use a halogen gas to avoid depletion over time of material from the filament on the inside of the lamp glass thereby gradually degrading the light radiation efficiency. Said lamps often have the shape as shown in
The above described lamps have low cost and are typically specified for 3000 hours of operation.
3000 hours is good, but since systems according to the invention are expected to operate continuously, reliably and without much maintenance, even longer life would be appreciated.
Using a lamp according to the invention here described has therefore the valuable merit that it will provide an excellent life time of the energizing lamp at very low penalty in terms of reduced range. This is because, as is shown in
To avoid blackening over time in e.g. halogen lamps, it is however desirable to at regular intervals temporarily raise the value to nominal. Actually, already reducing the average voltage to 95% of nominal voltage as prescribed by the lamp manufacturer will double the lamp life.
Moreover, reducing the voltage will shift the body of the light spectrum from visible towards infrared as is shown in
The interval between the messages can be regular for simple design, randomized for multi-tag readability, short for high passage speed or long for long reading range. The transponder is powered by a group of series-connected solar cells 73 that charge a holding capacitor 74 to a voltage that is sufficient to power the transponder electronics while it drives current through a light emitting diode 75 and sends out messages to the reader.
A piezoelectric element 76, such as a quartz crystal or a ceramic resonator, defines the frequency of a built in oscillator at e.g. 455 kHz, the frequency of which is divided to a lower frequency, such as by division with 32 to give a clocking frequency of 14.2 kHz, for clocking a shift register and/or data memory that holds the identity code of the transponder. The data output stream from the register, e.g. with a bit rate of 14.2 kbps, is then AND-gated with the oscillator clock or a signal that has been derived from said oscillator clock, to form pulse bursts, e.g. with a 16-pulse 455 kHz-burst per half-period data bit, said pulse bursts to be fed to a current driver for the light emitting diode so that an information beam with messages is sent out from the transponder.
A benefit of the adaptive transmission strength is that the system considerably improves its resistance to disturbing light, as well as to negative influence from dirt, when the range between the transponder and reader is reduced compared to at maximum distance. With the messages sent out more often, it is also possible for the system to identify safely at a higher passage speed, such as when a car enters a parking area or a parkhouse without stopping. If the messages are made longer, such as if the transponder is of the read/write type where large amounts of data may have to be read out, said adaptation at stronger light also makes such reading faster and more secure.
Using the principle shown in
The transponder can either detect the power interruptions by accurate sensing of the variation in the solar cell voltage due to the interrupts, or by using a separate (not shown in the figure) photosensitive converter, such as a photodiode or phototransistor, that is directly connected to the electronic circuits and memory of the transponder to write it with new data.
In a preferred embodiment, the transponder is energized by a group of light emitting diodes where the center wavelength(s) of the energizing beam is different from the wavelength of the information beam that is sent out from the transponder. The advantage with this arrangement is that direct leakage from the energizing diodes to the receiver, or via an external reflective object, has minor effect on the receiver sensitive since the receiver can be tuned only to receive at the wavelength of the information beam from the transponder.
In an embodiment where a lamp is used to generate the energizing beam, said lamp is furthermore arranged to automatically adapt its intensity to the surrounding light level. In addition to earlier mentioned life-length improving measures, adapting the intensity may further extend the life of the lamp so that it can last for five years or more without replacement.
In an embodiment with silicon solar cells in the transponder, these are designed to be of the monocrystalline type. Monocrystalline solar cells are not only slightly more efficient than multicrystalline, they are also more homogeneous from individual to individual to the benefit of transponder quality and performance predictability.
The edges of the solar cells can be passivated against low-light recombination effects that due to impurities and other defects in the material may act as a resistive shunt to the solar cell. Passivating the edges can double the efficiency at low light in a typical solar cell, corresponding to a range improvement of about 20% as calculated by the radar equation.
The solar cell surface can also preferrably be made flat (smooth, even) and with virtually no pyramid texture so that deflection from said surface of low-light photons in a weak energizing beam is minimized. The efficiency to convert such low-level infrared light from a LED array or incandescent lamp in front of the solar cells can hereby be approximately doubled, with about 20% range increase as a result.
A practical implementation of the reader according to the invention is shown in
Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations readily apparent to those skilled in the art may be made without departing from the spirit and the scope of the present invention as defined by the following claims.
Number | Date | Country | Kind |
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0300631-9 | Mar 2003 | SE | national |
0300632-7 | Mar 2003 | SE | national |
0301428-9 | May 2003 | SE | national |
0302191-2 | Aug 2003 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE04/00326 | 3/8/2004 | WO | 8/1/2005 |