Patent Grant
7357480
The illustrative embodiments described in the present application are useful in systems including those for providing independent translational motion on two axes using one motor and more particularly are useful in systems including those for providing an ink jet printing system having a single motor to drive a maintenance station and for moving a print head into a printing position.
Systems for moving print heads and maintenance stations in mailing machines have been described. For example, U.S. Pat. No. 5,623,876 issued Apr. 29, 1997 to Murphy, III, et al., describes an apparatus and method for positioning a printing mechanism between stations in a mail handling apparatus. Similarly, U.S. Pat. No. 5,717,165, issued Feb. 10, 1998 to Cohen, et al., describes an apparatus and method for positioning and isolating a printing mechanism in a mail-handling machine.
One traditional mechanism that has been utilized for translating rotary motion to linear motion in machines including motors is known as the Scotch Yoke. In such a mechanism, a rotary motor with a crank drives a pin with a rotary motion wherein the pin is displaced in a slot of an arm in a linear channel. The resulting reciprocating linear motion of the arm is perpendicular to the slot and is sinusoidal.
U.S. Pat. No. 6,641,313, issued Nov. 4, 2003 to Bobry describes a motion control for multiple path raster scanned printer. It describes a device that utilizes a traditional Scotch Yoke mechanism couple to one of two motors used for movement drives.
U.S. Pat. No. 6,007,178, issued Dec. 28, 1999 to Asano describes a drive gear system using a single motor for a priming operation and driving a platen in a postage meter in which a swing gear is utilized to alternate gear trains driven by a motor.
U.S. Pat. No. 4,401,025, issued Aug. 30, 1983 to Vogelhuber, et al. describes a device for pivoting a printing unit that describes a slotted crosshead or Scotch yoke which is described as part of a pivoting mechanism.
Accordingly, the prior art does not provide a mailing machine for using one motor for independent translational motion on two axes to drive a maintenance station and a print head.
Accordingly, it is an object of the present application to describe a modified dual Scotch Yoke mechanism for providing no linear motion during a portion of the rotary motion cycle.
Accordingly, it is another object of the present application to describe a mailing machine for using one motor for independent translational motion on two axes to drive a maintenance station and a print head.
The illustrative embodiments of the present application describe a modified scotch yoke mechanism for allowing lost motion on one axis of the drive mechanism while translation is taking place on the other axis.
In one illustrative embodiment, a printing system includes a print head and a maintenance station. A dual modified scotch yoke mechanism is used to translate the rotary motion of a single motor to both move a maintenance station across the face of a print head and also to move the print head into a print position. Each slot of the modified scotch yoke resembles the letter J. When the motor is in the first 180 degrees of motor rotation, the pin is in the linear portion of the J and the arm moves the first object. When the motor is in the second 180 degrees of rotation, the pin moves freely in the arc of the curved portion of the slot such that the arm does not move the first object. The second arm and slot are engaged 180 degrees out of phase such that the second object moves only in the second 180 degrees of motor rotation.
In another embodiment, a bias spring is utilized to ensure proper positioning of the print head carriage when it is place in a print position.
In yet another embodiment, a ramp system is utilized to take advantage of the mechanical advantage of the modified scotch yoke mechanism as the maintenance station returns to its original position in order to cap the print head.
Therefore, it should now be apparent that the invention substantially achieves all the above aspects and advantages. Additional aspects and advantages of the invention will be set forth in the description that follows, and in part will be obvious from the description, or may be learned by practice of the invention. Various features and embodiments are further described in the following figures, description and claims.
The accompanying drawings illustrate presently preferred embodiments of the invention, and together with the general description given above and the detailed description given below, serve to explain the principles of the invention. As shown throughout the drawings, like reference numerals designate like or corresponding parts.
In the illustrative motion translation mechanism and mailing machine embodiments provided, a modified scotch yoke mechanism is described.
In certain prior mailing machine systems having an ink jet printing subsystem, one motor was used to drive a maintenance station and a second motor was used to drive the print head. The illustrative embodiments described provide advantages over the prior art including using a single motor to drive both the maintenance station and print head, thereby reducing cost. Additionally, the illustrative embodiments described provide the further advantage of preventing the print head from moving while it is printing on the media or mail piece that is moving past it. Furthermore, the illustrative embodiments described provide the further advantage of holding the print head in a known position during the capping procedure.
Referring now to the drawings, and particularly to
Linear guide rails are commonly present in ink jet printers to guide print head carriages that may be driven by a screw drive or a belt. A scotch yoke mechanism provides harmonic motion without the need for a “smart” motor programmed to provide harmonic motion. Additionally, such a mechanism also results in defined locations at the extremes of motion that cannot be back-driven.
The illustrative embodiments described utilize the harmonic translational motion and self-locking properties of the modified scotch yoke mechanism to move and position the maintenance station and the ink jet head of a mailing machine. While the translation mechanism subsystem and ink jet printing subsystem are described in relation to a mailing machine, such subsystems may be used in other systems. The traditional scotch yoke mechanism is modified to allow lost motion on one axis of the drive mechanism while translation is taking place on the other axis.
At least one illustrative embodiment described allows the motor driving each axis to accelerate from a condition of essentially zero load and to provide motion with a minimum amount of noise. The system provides known fixed locations for the maintenance station and print head at the extremes of the paths of travel without the need to energize the motor. The system uses only one motor and driver to provide motion on two axes. The print head of the system can be maintained in the printing position and can resist significantly more dislodging force than can be provided using a motor holding current because the mechanism is in a position that cannot be backdriven. It can be spring loaded at that position with a relatively high force. The high spring force is possible because of the high mechanical advantage of the modified scotch yoke mechanism as it enters and leaves the print position. In certain prior systems, motion was provided on the two axes using two separate motors and drivers that operated separate timing belts or lead screws. The use of a timing belt requires the use of a tensioning mechanism and a holding current applied to each motor to maintain position. The use of a lead screw requires the use, at a minimum, of an anti-backlash nut to locate at least the print head.
Referring to
Referring to
As shown in a home position in
Referring to
A second object 244 is positioned with its axis of translation perpendicular to that of the first object and fitted with a modified J slot, such that it goes through a similar motion as the first object 224. However, the pin 234 that drives it with shaft 232 is located 90 degrees from the position of the pin 114 that drives the first object 224. As shown with the location of
As shown, a print head engaging a biasing spring 290 may be optionally utilized. To keep the print head in a fixed print position, the second object 324 or carriage compresses a spring 290 as it reaches the end of its linear travel along rails 326, 328 at the envelope path. This compression loads all of the mechanism to one side of the J shaped slot 320 to remove all clearances. The spring can be a rather heavy spring force since the pin has a toggle-like mechanical advantage as it arrives at or as it leaves the end position.
In the embodiments above, the system may operate with one carriage and one motor. In another embodiment, the pins of both drives are located as described above and in a common disk attached to a single motor shaft, the first 180 degrees of rotation of the motor shaft would move the first object while keeping the second object in place. During the second 180 degrees of counterclockwise rotation, the first object would stay in place and the second object would move. Reversing the direction of rotation of the motor brings the second object back to its original position and then moves the first object back to its original position.
Referring to
In an illustrative embodiment of the present application, a modified dual scotch yoke mechanism for translating a rotational motion of a motor includes a drive shaft for driving the rotational motion of the motor, a first pin operatively connected to the drive shaft, a first arm having a first slot, the first slot operatively connected to the first pin, a second pin operatively connected to the drive shaft, and a second arm having a second slot, the second slot operatively connected to the second pin. The first pin engages the first slot for a first portion of the rotational motion thereby driving the first arm in a linear motion, and the first pin moves freely in the first slot for a second portion of the rotational motion, wherein the first arm is not driven by the first pin during the second portion of the rotational motion. In a first alternative illustrative example of the modified dual scotch yoke mechanism described above in the present paragraph, the second pin engages the second slot for the second portion of the rotational motion thereby driving the second arm in a linear motion, and the second pin moves freely in the second slot for the first portion of the rotational motion, wherein the second arm is not driven by the second pin during the first portion of the rotational motion. In a second alternative illustrative example of the modified dual scotch yoke mechanism described above in the present paragraph, the second pin engages the second slot for a third portion of the rotational motion thereby driving the second arm in a linear motion, the second pin moves freely in the second slot for a fourth portion of the rotational motion, wherein the second arm is not driven by the second pin during the fourth portion of the rotational motion.
When the mechanism is utilized in an ink jet printer in an embodiment, the first object is a capping and wiping maintenance station and the second object is the print head or print head carriage. Therefore, the first 180 degrees of motor rotation uncaps the print head and moves the wiper blade across the face of the print head. The second 180 degrees of motor rotation moves the print head into the printing position. The motor can be reverse and the print head returns to the home position then the maintenance station returns home and caps the print head.
In an alternative embodiment, a maintenance station capping ramp may be utilized in a home position. As described above, the mechanical advantage of the pin can optionally be used on the first object or maintenance station as it returns to its home position. The mechanical advantage may be used to actuate the capping of the print head using a ramp feature on the base of the capping mechanism.
While the embodiments are described with reference to an ink jet printing system, the mechanisms described may be utilized in other systems as well.
The present application describes illustrative embodiments of a system and method for providing independent translational motion on two axes using one motor. The embodiments are illustrative and not intended to present an exhaustive list of possible configurations. Where alternative elements are described, they are understood to fully describe alternative embodiments without repeating common elements whether or not expressly stated to so relate. Similarly, alternatives described for elements used in more than one embodiment are understood to describe alternative embodiments for each of the described embodiments having that element.
The described embodiments are illustrative and the above description may indicate to those skilled in the art additional ways in which the principles of this invention may be used without departing from the spirit of the invention. Accordingly, the scope of each of the claims is not to be limited by the particular embodiments described.
| Number | Name | Date | Kind |
|---|---|---|---|
| 4401025 | Vogelhuber et al. | Aug 1983 | A |
| 5563591 | Jacobs et al. | Oct 1996 | A |
| 5623876 | Murphy et al. | Apr 1997 | A |
| 5717165 | Cohen et al. | Feb 1998 | A |
| 6007178 | Asano | Dec 1999 | A |
| 6270185 | Askeland | Aug 2001 | B1 |
| 6641313 | Bobry | Nov 2003 | B2 |
| 6715947 | Cornelius et al. | Apr 2004 | B1 |
| 20020041783 | Bobry | Apr 2002 | A1 |
| Number | Date | Country | |
|---|---|---|---|
| 20060066668 A1 | Mar 2006 | US |
