The present invention relates to a system for measuring the thickness of a layer of rubber, and more particularly to the measurement of the thickness of remaining rubber on a tread of a tire.
In a known way, the tread of a pneumatic tire, or more simply a tire, regardless of whether it is to be fitted on a passenger vehicle, a heavy transport vehicle, a civil to engineering vehicle, or other vehicle, is provided with a tread pattern comprising, notably, pattern elements or elementary blocks delimited by various main, longitudinal, transverse or even oblique grooves, the elementary blocks also possibly comprising various finer slits or sipes. The grooves form channels intended to discharge the water during running on wet ground, and define the leading edges of the pattern elements.
When a tire is new, the depth of the tread is at a maximum. This initial depth may vary according to the type of tire in question, as well as the use for which it is intended; by way of example, “winter” tires generally have a pattern depth greater than that of “summer” tires. When the tire becomes worn, the depth of the elementary blocks of the pattern decreases and the stiffness of these elementary blocks increases. The increase in the stiffness of the elementary pattern blocks causes a reduction in some performance characteristics of the tire, such as the grip on wet ground. The water discharge capacity also decreases markedly when the depth of the channels in the patterns decreases.
It is therefore desirable to be able to monitor the development of the wear of the tread of a tire.
This monitoring is usually carried out by visual observation of the tread by the user or a mechanic, with or without actual measurement with a depth gauge. However, this observation is not very easy to carry out, notably on rear tires which are harder to access, and furthermore it is not very precise.
Numerous proposals have been made to automate the measurement of the depth of tire tread patterns. Such devices can be placed on the roadway on which vehicles run. These devices usually operate by two techniques, either based on optical systems with cameras or lasers, or based on eddy currents.
The systems based on optical systems are costly, have to be embedded in the roadway, and require regular maintenance. Moreover, the measurements are subject to interference due to soiling and the presence or spraying of water, mud, snow, etc.
Documents U.S. Pat. No. 7,578,180 B2 and WO 2008/059283 propose systems for measuring the thickness of the tread of a tire, comprising sensors sensitive to the eddy currents generated by an excitation magnetic field in the crown reinforcement of the tire. These systems are placed on a roadway.
However, these measurement systems are not entirely satisfactory because they are sensitive to the electric conductivity of the crown of the tires which itself varies from one tire to another and also according to the degree of tire wear. The measurements are found to be insufficiently precise and insufficiently sensitive.
One subject of the invention is a system for measuring the thickness of a layer of rubber material of a tire, the layer comprising a face joined to an adjacent reinforcement made with at least one material having a magnetic permeability greater than the magnetic permeability of air, and a free face in contact with the air, and the system comprising a casing with an application face intended to be in contact with the free face of the layer and a sensor placed in the casing and capable of measuring the distance d between the joined face and the free face of the layer of rubber material. This system is characterized in that, with the sensor comprising a source of alternating magnetic field and an element sensitive to the variation in the magnetic flux density in the vicinity of the said source coil, the source is a coil and the sensitive element is a second coil, and in that the frequency and the excitation power of the source coil are such that the magnetic flux density between the adjacent reinforcement and the source coil increases as the distance d decreases.
According to one subject of the invention, the sensor of the measurement system has the advantage of operating in reluctance mode, and therefore with a lower coil excitation frequency for a given power than in the case of a similar sensor operating in a mode sensitive to eddy currents. It should be noted that in the case of the usual tire crown reinforcements, made up of metallic reinforcers embedded in a rubber material with barely any conductivity, no eddy currents or only very weak eddy currents are detected under these operating conditions.
Measurement in reluctance mode also makes use of the magnetic permeability of the adjacent reinforcement, and has been found to provide high measurement sensitivity to any variation in the distance d.
According to one preferred embodiment, the coil of the sensitive element is positioned between the source coil and the application face of the casing.
In this embodiment, the amplitude of the voltage at the terminals of the coil of the sensitive element increases as the distance d decreases.
In another embodiment, the source coil is positioned between the coil of the sensitive element and the application face.
In this embodiment, the amplitude of the voltage at the terminals of the coil of the sensitive element decreases as the distance d decreases.
The coils of the sensitive element and source may also be positioned without overlap so they are adjacent and substantially the same distance from the application face of the casing.
In this embodiment, the amplitude of the voltage at the terminals of the coil of the sensitive element decreases also when the distance d decreases.
Advantageously, the source coil and coil of the sensitive element may surround, or be surrounded by, a material with high electrical resistivity and high magnetic permeability, such as a ferrite.
The ferrite may be of varied form, notably in the shape of a U. In this case, the source coil and the coil of the sensitive element may each surround one of the lateral branches of the ferrite.
In this embodiment, the range of the sensor can be improved simply by increasing the spacing between the two ends of the U.
This range may also be increased by increasing the cross section of the poles formed by the two parallel bars of the U-shaped ferrite.
According to highly preferred embodiments, in the absence of an adjacent reinforcement the source of alternating magnetic field has no or weak coupling to the sensitive element.
As a result, when the source is powered and there is no adjacent reinforcement, it generates a zero or weak voltage in the sensitive element. That means that the common mode can be greatly or completely reduced.
Advantageously, the coils, of the source and of the sensitive element, are flat and crossed coils.
This embodiment has the advantage of simplifying the control electronics and associated measurement electronics and of reducing the costs thereof
What is meant by “flat coils” is coils the thickness of which is very much smaller than the other dimensions thereof.
The use of flat coils makes it possible to obtain a sensor that is very small in thickness, of the order of one or a few millimetres, thus achieving a complete system that can be laid on a roadway without the need to embed it therein. Since this complete system is only a few millimetres thick, vehicles can run over it without having to reduce their speed greatly.
What is meant by “crossed coils” is the fact that the intersection between the surface areas covered by each of the coils is non zero and less than the surface area of the smallest of the two coils. Thus, the common mode can be cancelled and the sensitive element coil does not pick up any signal in the absence of an adjacent reinforcement; what that means to say is that the voltage at the terminals of the coil of the sensitive element can be zero for a carefully selected setup with a partial superposition of the two coils in free conditions.
According to another embodiment, the sensor comprises at least one source coil and the sensitive element comprises one or more pairs of coils. The coils of each pair are positioned symmetrically relative to the source coil. The outputs of each of the coils of the sensitive element are connected to conditioning electronics and the subelements thus created are connected to one another in such a way that the output signal from the assembly is weak or zero in the absence of an adjacent reinforcement.
In this embodiment, the axes of sensitivity of the source coil, on the one hand, and of the coils of the sensitive element, on the other, are preferably parallel or perpendicular.
In a simplified embodiment, conditioning electronics can be dispensed with and a galvanic connection made between the coils of the sensitive element so that the output signal of the assembly is weak or zero in the absence of an adjacent reinforcement. Advantageously, with each coil having an axis of sensitivity, the axes of sensitivity of the coils of each sensitive element pair are coincident and the coils of the pairs are positioned one on each side of a plane of symmetry of the source coil.
According to one particular embodiment, the sensor comprises a material with high electrical resistivity and high magnetic permeability, such as a ferrite, which obeys the zero coupling between the source and the sensitive element in the absence of a reinforcement.
The presence of this material with high electrical resistivity and high magnetic permeability makes it possible to encourage coupling between the reinforcement and the sensor.
This material with high electrical resistivity and high magnetic permeability may, by way of example, be in the shape of an H.
For preference, the H is positioned in the casing with the lateral branches normal to the application face of the casing.
The source may then be a coil positioned around the central bar of the H.
The source may also comprise two coils each one positioned around one lateral branch of the H, preferably one on each side of the central bar of the H.
The source may also comprise four coils each one arranged around half a lateral branch of the H.
The sensitive element may comprise two coils positioned around one and the same lateral branch of the H, one on each side of the central branch.
It is also possible to position the two coils of the sensitive element each on a distinct lateral branch of the H but still one on each side of the central branch of the H.
It is also possible as sensitive element to use four coils, each one around half a lateral branch of the H.
According to another embodiment, the source is a coil of given diameter and the sensitive element is made up of two coils, the first coil of the sensitive element having a diameter smaller than the diameter of the source coil and the second coil of the sensitive element having a diameter greater than the diameter of the source coil, the three coils being concentric.
It should be noted that the diameter of a coil here means the outside diameter thereof.
In this embodiment, the two coils of the sensitive element may each be connected to conditioning electronics, and the two subassemblies thus obtained connected to one another so that when the source coil is supplied with a signal of non zero frequency, the output signal from the sensitive element assembly is weak or zero in the absence of an adjacent layer.
With a carefully selected setup for the diameter of the two coils of the sensitive element, it is also possible to achieve a direct galvanic connection between the two coils of the sensitive element so that the output signal from the assembly is weak or zero in the absence of an adjacent layer. That makes it possible to avoid the use of conditioning electronics for each sensitive element coil, but does require that the two coils of the sensitive element be wound in opposite directions from one another.
In this case, the electronic circuitry controlling the measurement system is simpler.
Advantageously, the coils of the source and of the sensitive element are flat coils.
In this embodiment, the distance between the sensor and an adjacent reinforcement may be evaluated from the output signal U at the terminals of the assembly consisting of the two coils of the sensitive element.
This axisymmetric embodiment has the advantage of being insensitive to the orientation of the metal cords forming the adjacent reinforcement. The sensor is therefore insensitive to the anisotropy of the adjacent layer.
In all the embodiments, the source and the sensitive element may each comprise one or more coils.
In all the embodiments, the range of the sensor can be improved simply by increasing the diameter of the source coil.
In the embodiments using ferrite, the range of the sensor may be improved simply by increasing the distance and/or the cross section of the poles formed by the ends of the ferrite.
The source coil is supplied by an alternating electric source, advantageously with a frequency lower than 500 kHz and this then very greatly limits the generation of eddy currents in the adjacent reinforcement of the layer. Additionally, if a frequency of 10 kHz is exceeded, the conventional noise measured by an antenna in the near field is avoided.
Furthermore, as the supply frequency increases for a given current, the time resolution of the measurement improves.
Additionally, increasing the frequency makes it possible to reduce the measurement time, which has a favourable effect on the power consumption of the whole system.
Finally, increasing the frequency makes it possible to increase the amplitude of the output signal of the sensitive element, whether this be made up of one coil or several.
It has been found to be advantageous to use a supply frequency in the range from 40 to 150 kHz.
These limits on the frequency make it possible to limit the eddy currents likely to arise in the metallic reinforcers of the tire reinforcement.
For preference, the measurement system comprises a device for measuring the amplitude of the signal at the terminals of the coil or coils of the sensitive element.
To do this, the source coil can be supplied with a known stationary sinusoidal current, making it possible repeatedly to fix the magnetic flux density emitted in the vicinity of the sensor, and a device for measuring the amplitude of the voltage at the terminals of the coil or coils constituting the sensitive element can be used.
This device for measuring the amplitude of the voltage at the terminals of the sensitive element may measure the voltage continuously or may use an amplitude demodulation system.
The measurement system is advantageously positioned in an electrically non-conductive casing whose materials have a magnetic susceptibility equal to zero or sufficiently low to be similar to those of air or a vacuum.
Preferably, with the source coil having an axis of sensitivity and the casing having a face for application against the free face of the layer whose thickness is to be measured, the application face of the casing is normal or parallel to the axis of sensitivity of the source coil according to the embodiment.
The casing may be a portable casing.
In this case, the measurement system according to one subject of the invention may be used for measuring the thickness of rubber material of a sidewall or of an inner liner of a tire. This measurement can be performed during the manufacture of the tire or after the completion of this operation.
The casing may also be suitable for positioning on, or embedding in, a roadway.
In this case, the measurement system is preferably used for measuring the thickness of remaining rubber material on a tire tread.
Evidently, each coil of the source or of the sensitive element of the measurement system according to one subject of the invention may be formed by a plurality of coils connected in series or in parallel.
For preference, when the coils used are flat coils, each of the coils of the source and of the sensitive element may be produced in the form of conducting tracks wound in spirals on a PCB or plastronic support.
A plastronic support refers to a technology that allows conducting tracks to be printed and electronic components to be fixed directly on injection moulding plastic components.
The invention is particularly applicable to tires having metal reinforcers in their crowns and/or their carcass plies, such as those intended to be fitted on vehicles of the passenger or SUV (“Sport Utility Vehicle”) type, or on industrial vehicles selected from among vans, heavy transport vehicles—i.e. light rail vehicles, buses, heavy road transport vehicles (lorries, tractors and trailers), and off-road vehicles such as civil engineering vehicles—, and other transport or handling vehicles.
The attached figures show a number of embodiments of a measurement system according to one subject of the invention, taking as the principal example the application of the invention to the measurement of the thickness of tire treads:
According to other embodiments, the casing may be embedded in a roadway or may have suitable dimensions and weight for application against a sidewall or an inner liner of a tire.
The measurement of the thickness of remaining rubber material on a tire tread is illustrated in
The sensors 50 measure, as will be explained below, the distance D1 which separates them from the metal reinforcement 84 of the crown of the tire 8. D1 has three components. Two of these components are fixed, namely the distance D2 which separates the bases of the tread patterns 82 from the reinforcement 84, and the distance D3 which separates the sensors 50 from the application face 18 of the casing 12. One component is variable with the degree of wear of the tread, namely d, which corresponds to the remaining thickness of the tread. Thus:
d=D1−D2−D3
The distance D2 can be known on the basis of the identification of the type of tire being measured. This identification may be manual or automatic, being performed, for example, by retrieving identification data recorded in a transponder such as an RFID device incorporated in the tire structure.
In
In this embodiment, the intersection between the surface areas covered by each of the coils is non zero and less than the surface area of the smallest of the two coils. In this way, the common mode can be cancelled and the coil of the sensitive element 54 picks up little or no signal in the absence of an adjacent reinforcement; what that means to say is that the voltage at the terminals of the coil of the sensitive element 54 may be weak or zero for a carefully selected setup with a partial superimposition of the two coils under free conditions.
Tests with this sensor configuration were carried out.
A section of radial tire for a heavy transport vehicle was used for these tests, after the rubber of the tread had been planed down. The zero for the measurements was determined under free conditions, namely with the cross section distant from the sensor.
After that, the cross section was brought progressively closer to the sensor. The results are shown in
The source coil was supplied at a frequency of 40 kHz.
A very appreciable reduction in the voltage at the terminals of the coil of the sensitive element was observed from a gap of the order of 10 mm to around 30 mm.
This demonstrates that the mode of operation of the sensor according to one of the subjects of the invention is indeed a reluctance mode which is therefore associated with the magnetic permeability of the various parts of the magnetic circuit made up of the source and the crown reinforcement of the section of which the distance is being measured using the sensor.
In
The coil 64 of the sensitive element has a diameter smaller than the diameter of the source coil 62.
The coil 66 of the sensitive element has a diameter greater than the diameter of the source coil 62.
The three coils are concentric so that the sensor produced is axisymetric. Such a configuration makes it possible to obtain a ply effect that is very weak in comparison with other embodiments.
In this embodiment, the two coils 64 and 66 of the sensitive element are galvanically connected so that the direction of winding of the coil 64 is the opposite of the direction of winding of the coil 66.
In this particular configuration, with the amplitude of the output signals from the two coils of the sensitive element being denoted U1 and U2 respectively, the distance between the sensor and an adjacent reinforcement may be evaluated from the output signal
U at the terminals of the assembly consisting of the two coils of the sensitive element, such that:
U=U1+U2
When the source coil is supplied with a signal of non zero frequency and for a carefully selected setup of the diameter of the two coils of the sensitive element, the signal U may be weak or zero in the absence of an adjacent reinforcement.
This axisymetric embodiment has the advantage of being insensitive to the orientation of the metal cords forming the adjacent reinforcement. The sensor is therefore insensitive to the anisotropy of this adjacent layer.
These two coils 94, 96 may be galvanically connected in series with their windings reversed. That makes it possible to obtain a configuration for which the output signal of the assembly consisting of the two coils of the sensitive element is weak or zero in the absence of an adjacent layer, and this makes it possible to simplify the electronic circuitry needed at the output of the sensor.
In this embodiment it is possible to evaluate the distance between the sensor and an adjacent reinforcement from the amplitude of the output signal U at the terminals of the assembly consisting of the two coils 94 and 96 of the sensitive element.
This electronic circuitry is formed by a “sensor module” 100 and a “motherboard” 120. It can therefore be used to measure the thickness of a layer at a single point.
In order to extend the principle of this arrangement to a system consisting of multiple sensors, it is simply necessary to use a plurality of “sensor modules”, all connected to the same “motherboard”.
In reluctance mode, the voltage U at the terminals of the sensitive element 103 increases as the distance d between the sensor and a reinforcement of an adjacent layer, made up of metal tire chords, decreases. The purpose of this electronic circuitry is therefore to measure the magnitude of this voltage U, in order to be able to deduce this distance between the sensor and the reinforcement of the adjacent layer.
Aside from the source coil 102 and the sensitive element 103, the “sensor module” 100 is made up, amongst other things, of a current amplifier 104, driven by an oscillator 106 of which the frequency is imposed by a time base 107. The amplifier, oscillator and time base form part of the “sensor module”. The current generated by the amplifier 104 injected into the source coil 102 is considered as the phase reference (φ=0).
The voltage U for the phase φ, which is non-zero relative to the current I, collected at the terminals of the sensitive element 103, is first amplified by the amplifier 108 and then injected into a double demodulator 110, together with the output signal of the oscillator 106.
At the output of the demodulator 110, the signals X and Y are found, representing the two complex components describing the voltage at the terminals of the sensitive element, such that:
U=K√X
2
+Y
2
where K is a factor dependent on the amplification present along the electronic circuit.
The two signals X and Y are then filtered by the filters 112 and digitized by means of analogue/digital converters (ADC) 114, and are then injected into the microcontroller 122 of the “motherboard” 120.
From X and Y the microcontroller 122 deduces the magnitude of the voltage U at the terminals of the sensitive element 103, by using the formula above.
The motherboard is also provided with a number of additional functional units, namely:
The assembly is able to perform numerous measurements on tires without a battery change, giving the system several years of service life without human intervention.
Number | Date | Country | Kind |
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1357409 | Jul 2013 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/066015 | 7/25/2014 | WO | 00 |