The present application relates generally to a fuel system associated with a combustion process; and more particularly to, a system for mitigating an effect of a transient on the fuel system.
Fuel systems are associated with a wide-variety of combustion processes of a machine. The fuel system generally serves to transport a fuel, such as, but not limiting of, a natural gas, to the combustion process. The fuel system generally includes a manifold and a valve that collectively control the fuel flow to the combustion process. The fuel system may also control the pressure of the fuel supplied to the valve. The valve may function as the primary control of gas flow to combustion process.
A turbomachine is a non-limiting example of a machine with a combustion process. Some turbomachines, such as, but not limiting of, a gas turbine, an aero-derivative turbine, or the like, have multiple fuel systems that have at least one combustion can. These fuel systems deliver fuel to the combustion can.
Transient requirements for turbomachines, including continued operation after a transient event, are becoming increasingly demanding. During a transient event the fuel flow to the combustion process may be rapidly reduced. A transient include may include, but is not limited to, a load rejection, rapid load shedding, or the like. This may increase the likelihood of an unacceptably high speed of the turbomachine rotor. The high rotor speed may result from the fuel that remains downstream of the valve after the fuel flow is rapidly reduced. This fuel is consumed by the combustion process and may cause the rotor speed increase. Essentially, the control of the fuel flow to the combustion process lags the desired response during a transient event.
During a transient, which affects the fuel system, a known control strategy, generally involves: a) anchoring the flame to the fuel circuit that can sustain the post-transient condition; and b) rapidly reducing the fuel flow to other fuel circuits, if applicable. This strategy involves rapidly reducing the total fuel flow, while attempting to avoid a lean blowout of the combustion can. Due to the compressible volumes of gas fuel remaining in the fuel circuits, after the fuel is rapidly reduced, significant fuel flow to the combustion process may continue. After the transient event, this remaining fuel is combusted, may drive the turbomachine towards an overspeed condition, and may also increase airflow to the combustion can, which may cause a lean blowout.
There are a few disadvantages of using known systems and control philosophies during a transient event. Known systems may have a fuel system that responds relatively slowly during the transient event. Furthermore, some known systems may allow too much air to enter the turbomachine during the transient, increasing the lean blowout risk.
For the aforementioned reasons, there may be a desire for a system for mitigating the effects of a transient on the fuel system. The system should allow for a faster fuel system response during the transient event. The system should also mitigate the risk of an overspeed condition and a lean blowout.
In accordance with an embodiment of the present invention, a system for mitigating a transient experienced by a fuel system, the system comprising: a primary fuel circuit configured for delivering a fuel to a combustion process, wherein the primary fuel circuit comprises: a valve configured for controlling a flow of the fuel; and a primary manifold configured for apportioning the fuel to components of the combustion process; wherein the primary manifold is located downstream of the valve; and a pressure control cell (PCC) configured for relieving the pressure within the primary manifold during a fuel system transient; wherein the PCC removes a potion of the fuel within the primary manifold during the fuel system transient and mitigates the effect of the fuel system transient on the fuel system.
In accordance with another embodiment of the present invention, a system for mitigating a transient experienced by a turbomachine, the system comprising: a turbomachine comprising a combustion can and a fuel system adapted for delivering a fuel to the combustion can; wherein the fuel system comprises: a first fuel circuit configured for supplying the fuel to the combustion can, wherein the first fuel circuit comprises: a device configured for controlling a flow of the fuel; and a first manifold configured for apportioning the fuel to components of the combustion can; wherein the first manifold is located downstream of the device: and a pressure control cell (PCC) configured for reducing the pressure within the first manifold during a fuel system transient; wherein the PCC removes a potion of the fuel within the primary manifold during the fuel system transient and mitigates the effect of the fuel system transient on the fuel system.
Certain terminology is used herein for convenience only and is not to be taken as a limitation on the invention. For example, words such as “upper,” “lower”, “left”, “front”, “right”, “horizontal”, “vertical”, “upstream”, “downstream”, “fore”, “aft”, “top”, “bottom”, “upper”, and “bottom” merely describe the configuration shown in the FIGS. Indeed, the components may be oriented in any direction and the terminology, therefore, should be understood as encompassing such variations unless specified otherwise.
As used herein, an element or step recited in the singular and preceded with “a” or “an” should be understood as not excluding plural elements or steps, unless such exclusion is explicitly recited. Furthermore, references to “an embodiment” of the present invention are not intended to exclude additional embodiments incorporating the recited features.
The present invention takes the form of a system that may reduce the effect of a transient of a fuel system. The following discussion focuses on an embodiment of the present invention integrated with a fuel system of a turbomachine, such as, but not limiting of, a gas turbine having a combustion can. Other embodiments of the present invention may be integrated with other fuel systems that require mitigation of the effects of a transient event.
Essentially, an embodiment of the present invention incorporates a pressure control cell (PCC) with the fuel system. The PCC may be considered an additional volume that is part of a system that removes some of the fuel remaining in the fuel system during a transient event. During a transient event, when a rapid reduction of fuel is required for a fuel circuit, fuel may be allowed to exit a manifold of the fuel system and enter the PCC. This fuel may now be stored within the PCC and may no longer be available to the combustion can. A benefit of the present invention may be a reduced possibility of an undesired increase in rotor speed, and a lean blowout event from occurring.
Referring now to the FIGS., where the various numbers represent like parts and/or elements throughout the several views,
Generally, the compressor section 110 includes a plurality of inlet guide vanes (IGVs) and a plurality of rotating blades and stationary vanes structured to compress a fluid. The plurality of combustion cans 120 may be coupled to the fuel supply system 160. Within each combustion can 120 the compressed air and fuel are mixed, ignited, and consumed within the flow path 135, thereby creating a working fluid.
The flow path 135 of the working fluid generally proceeds from the aft-end of the fuel nozzles 125 downstream through the transition section 140 into the turbine section 130. The turbine section 130 includes a plurality of rotating and stationary components, neither of which are shown, that convert the working fluid to a mechanical torque, which may be used to drive a load 170, such as, but not limiting of, a generator, mechanical drive, or the like. The output of the load 170 may be used by a turbine control system 190, or the like, as a parameter to control the operation of the turbomachine 100. Exhaust temperature data 180 may be also used by a turbine control system 190, or the like, as a parameter to control the operation of the turbomachine 100.
A fuel circuit may be considered the components and structures within the fuel supply system 160 that deliver the fuel to the fuel nozzles 125. As illustrated in
The additional circuit 217 may have a similar general configuration as the primary circuit 207. Here, the additional circuit 217 may comprise a control valve 210 and an additional manifold 220. As described, The control valve 210 may control the flow of the fuel entering the additional manifold 220, which generally serves to distribute the received fuel to some of the fuel nozzles 125 of the combustion can 120.
Typically, a turbomachine 100, comprising multiple fuel circuits, may utilize a fuel staging process, which essentially ports fuel to a designate circuit at particular operational ranges. For example, but not limiting of the primary circuit 207 may receive fuel for the majority of a loading range, while additional circuit(s) 217 may only receive fuel during higher loading ranges. Furthermore, there may be operational ranges when both fuel circuits 207, 217 receive fuel, such as, but not limiting of, baseload operation.
The control system 190 also controls the fuel flow with an aim of reducing the possibility of an undesired increase in the speed of the rotor. The undesired increase in rotor speed tends to drive more airflow, leading to a reduction in the fuel-to-air (F/A) ratio, which may make a lean-blowout of the combustion system more likely. Therefore, by reducing the amount of the rotor speed increase, the likelihood of a lean-blowout event may be significantly reduced.
Collectively
Essentially, an embodiment of the present invention integrates an independent volume, a primary control cell (PCC) 240, with the fuel supply system 160. Fuel flow into and out of the PCC 240 may be controlled by at least one valve. The PCC 240 may be initially filled with a fluid such as, but not limiting of, an inert gas, air, or combinations thereof, at a pressure close to ambient. During a transient event, an embodiment of the present invention may allow the fuel to flow from a fuel manifold to the PCC 240.
An embodiment of the present invention may provide a valve, which controls the flow into the PCC 240, having a much larger effective area than that of the fuel nozzles 125. This feature may allow for the respective manifold pressure to be reduced relatively faster than other known systems. This feature may also allow the pressure in the PCC 240 to increase, while pressure of the fuel manifold decreases. The fuel volume that is now within the PCC 240 may be considered the energy no longer available to accelerate the rotor. An additional benefit of the present invention is that the reduced rotor acceleration may also reduce the maximum airflow, reducing the likelihood of a lean blowout event. After a steady state condition of the turbomachine 100 has been reached, the fuel from the additional volume may be slowly discharged via a fuel discharge 250.
Referring back to
The PCC 240 essentially serves as a temporary volume for receiving the excess fuel within a manifold, such as, but not limiting of, the primary manifold 215, or the additional manifold 220, of the fuel supply system 160. This excess fuel may be a result of the transient event, as described. The size of the PCC 240 may be customized to support a particular combustion system. For example, but not limiting of, a particular combustion system may require a PCC 240 having a volume comprising a range of from about 5 cubic feet to about 25 cubic feet.
The pressure control cell system 223 may allow for the first PCC valve 225 to be opened to an effective area many times larger than the effective area of the fuel nozzles 125. This feature may allow for most of the excess fuel, which may lead to an overspeed event, to be transferred in the volume of the PCC 240.
The purge source 245 may provide a purge fluid, such as, but not limiting of, an inert gas, air, or combinations thereof, to the PCC 240. This may provide the pressure control cell system 223 with multiple benefits. When the second PCC valve 230 is opened, the purge source 245 may allow for the purge fluid to drive the fuel out of the PCC 240. Also, the purge fluid may be used to clean or sweep the PCC 240 after the fuel is purged. This may aid in preparing the pressure control cell system 223 for a future use.
The fuel discharge 250 generally allows for the majority of the fluid within the PCC 240 to exit the pressure control cell system 223. When the third PCC valve 235 is opened the fuel and/or purge fluid within the PCC 240 to exit. The fuel discharge 250 may be in the form of a ventilation system of the like. In an embodiment of the present invention, the fuel discharge 250 may comprise a component of a system of the turbomachine 100. Here, the fuel discharge 250 may include, but is not limiting to, an exhaust system and/or the compressor inlet system of the turbomachine 100.
In use, the pressure control cell system 223 may initially flush the PCC 240 with the purge fluid. Then, the PCC valves 225, 230, and 235 may be in a closed position and the turbomachine 100 may be operating in a normal mode.
As discussed, the response by the turbine control system 190 to the transient event may be slightly delayed until operating data 180 on the transient event is received and/or until the turbine control system 190 may detect rotor acceleration and an increase in the rotor speed. After detection of the transient event, the turbine control system 190 may adjust the position of each control valve 210 of the primary and additional circuits 207, 217. For example, but not limiting of, the control valve 210 of the primary circuit 207 may be opened to anchor the flame with the goal of reducing the chance of a lean blowout event. Nearly simultaneously, the control valve(s) 210 of the additional circuit(s) 217 may be closed with the goal of reducing the fuel flow and controlling the rotor speed.
Next, after the primary circuit 207 anchors the flame, the pressure control cell system 223 may open the first PCC valve 225. As discussed, an embodiment of the first PCC valve 225 may be a valve with an effective area much larger than the effective area fuel nozzles 125. This may allow for the excess fuel remaining in the additional manifold 220 to flow into the PCC 240. This may prevent the combustion of the excess fuel in the additional manifold 220, as described.
Next, when the turbomachine 100 achieves a relatively steady state condition, the pressure with the PCC 240 and the additional manifold 220 may be nearly equal to the compressor discharge pressure. Then, the first PCC valve 225 may be closed and the third PCC valve 235 may be opened to allow the fuel within the PCC 240 to flow towards the fuel discharge 250. Then, the second PCC valve 230 may be opened and the first PCC valve 225 may be closed. This may allow for the purge fluid of the purge source 245 to flush the fuel within the PCC 240 towards the fuel discharge 250.
Next, when the pressure within the PCC 240 has decreased to a desired amount, the second PCC valve 230 and the third PCC valve 235 may then be closed. This may configured/reset the pressure control cell system 223 to a normal state.
The benefits of an embodiment of the present invention are simply illustrated by like comparisons of
Although the present invention has been shown and described in considerable detail with respect to only a few exemplary embodiments thereof, it should be understood by those skilled in the art that we do not intend to limit the invention to the embodiments since various modifications, omissions and additions may be made to the disclosed embodiments without materially departing from the novel teachings and advantages of the invention, particularly in light of the foregoing teachings.
Accordingly, we intend to cover all such modifications, omissions, additions, and equivalents as may be included within the spirit and scope of the invention as defined by the following claims. For example, but not limiting of,
This application is related to commonly-assigned U.S. patent application Ser. No. ______ [GE Docket 239283], filed ______.