1. Field of the Invention
The subject invention is directed to fluid treatment systems and more particularly, to a system for monitoring the performance of replaceable and/or serviceable fluid treatment cartridges.
2. Background of the Related Art
Replaceable and/or serviceable fluid treatment devices such as filter cartridge, additive dispensers and the like are well known in the art and have been utilized for many years in residential and commercial fluid treatment systems. For the most part, the life of a fluid treatment cartridge is limited. For example, the life of a filter cartridge is limited by its contaminant holding capacity, while the life of an additive dispenser is limited by the amount of additive contained therein. In general, it is difficult for a user to know or to determine when a fluid treatment cartridge has exceeded its useful life and should therefore be removed, replaced and discarded, or in the case of a serviceable fluid treatment cartridge, when the cartridge should be backwashed, cleaned or regenerated.
One effort to resolve this problem is disclosed in U.S. Pat. No. 6,024,867 to Parise which presents a counter top filter unit with a replaceable electronic display monitor mounted within the housing that supports the filter cartridge. The life span of the filter cartridge is shown on the display monitor in terms of colored indicator lights which denote whether the filter cartridge in within, nearing or outside its expected life span. The display monitor is electronically linked with associated flow monitoring components and a microprocessor for establishing the amount of water purified by the filter and for interpreting that amount in terms of the life span of the filter cartridge. While this system provides advantages over unmonitored filtration systems, the monitoring device must be replaced each time a new filter is employed. In other words, the monitoring system is not designed to be reset after a spent cartridge is removed.
In most instances, the replaceable and/or serviceable fluid treatment devices employed in commercial and consumer appliances are manufactured in accordance with particular design specifications and performance parameters provided by the appliance manufacturer. In many cases, the filter media used in such filters consists of a proprietary material or is manufactured using a proprietary process. Thus, appliance manufactures often recommend that replacement cartridges be purchased from the original equipment provider so as to ensure the integrity and proper operation of the filtering system.
Oftentimes, the owner of a household appliance or the maintenance personnel servicing a commercial vending machine is not aware of the replacement filter specifications and operating parameters of the filtering system. Consequently, they unknowingly jeopardize the integrity of the filtration system by replacing a used filter with an inferior or incompatible replacement filter supplied by an after-market manufacturer. This problem has also been encountered by automotive filter manufacturers, as inferior replacement fuel filters are frequently installed in a vehicle without the knowledge of the vehicle owner or operator.
It would be beneficial to provide a system for monitoring the performance of a replaceable and/or serviceable fluid treatment cartridge that is configured to be reset upon cartridge replacement and/or servicing and is adapted to prevent the use of unauthorized or incompatible replacement cartridges.
The subject invention is directed to a new and useful fluid treatment system that includes a unique replaceable and/or serviceable fluid treatment cartridge and a connector head configured to detachably support the cartridge. The fluid treatment cartridge includes means for storing data and/or the identity of the fluid treatment cartridge and means for facilitating an exchange of data between the fluid treatment cartridge and a cartridge monitoring device. The system further includes a cartridge monitoring device adapted and configured to receive and process data and/or information from the fluid treatment cartridge.
In one embodiment of the subject invention, the data storing means of the cartridge is a dynamic data storage device, such as an electronic memory storage device, which stores at least cartridge performance set points. The set points include, for example, pressure drop set points, flow rate set points, capacity set points and longevity (time in service) set points. Examples of electronic programmable memory devices that can be used in or on the cartridge as a dynamic storage device are RAM (random access memory), ROM (read-only memory), PROM (programmable read-only memory), EPROM (erasable programmable read-only memory), EEPROM (electronically programmable read-only memory) and flash memory.
In accordance with a preferred embodiment of the subject invention, sensing means are provided for measuring cartridge performance parameters such as, for example, the pressure drop across the cartridge and/or the flow rate of fluid through the cartridge. Depending upon the type of sensing means employed in the system, the sensing means may be associated with either one or both of the inlet flow path and/or the outlet flow path of the connector head. The subject invention further includes means for monitoring the cartridge performance parameters received from the sensing means, as well as means for comparing the cartridge performance parameters received from the sensing means with the cartridge set point data stored in the dynamic data storage device of the fluid treatment cartridge to determine whether a stored cartridge set point has been exceeded.
Means are operatively associated with at least one of the fluid treatment cartridge and the connector head for preventing fluid flow through the fluid treatment cartridge after a cartridge set point has been exceeded. Such means can take the form of an electronically controlled valving member or a similar flow control device. In addition to or as an alternative to the flow preventing means, the monitoring means has means associated therewith for indicating that a cartridge set point has been exceeded, for example, an alarm, signal lamp or message display screen can be employed.
In another embodiment of the subject invention, the data storing means of the cartridge is a static data storage device which stores at least the identity of the fluid treatment cartridge. In such an instance, the means for facilitating an exchange of data between the fluid treatment cartridge and a cartridge monitoring device includes a device mounted in the connector head for receiving data from the static data storage device. In addition, there is means in communication with the connector head for processing the identification data stored in the static data storage device of the fluid treatment cartridge and received by the data reception device in the connector head to determine the identity of the fluid treatment cartridge.
The subject invention further includes means in communication with the connector head for processing the cartridge identification data stored in the static data storage device to determine the identity of the fluid treatment cartridge, and means are provided for accessing electronically stored cartridge set point data based on the identity of the fluid treatment cartridge. In this instance, the set point data can be stored in a monitoring device associated with the connector head, or at a remote location in communication with the connector head. It is envisioned that the static data storage device can take the form of a device configured to emit a magnetic signature identifying the fluid treatment cartridge or a device configured to present a graphical symbol, such as a bar code, identifying the fluid treatment cartridge. Accordingly, the means for receiving the identification data would take the form of a device for responding to a magnetic signature reading or a device for reading a bar code, which are well known in the art.
The subject invention is also directed to a fluid treatment system that includes a fluid treatment cartridge, and monitoring means electrically connected to the fluid treatment cartridge for monitoring data relating to cartridge performance. The monitoring means includes means for storing cartridge performance set point data, means for receiving cartridge performance data, and means for comparing the cartridge performance data to the performance set point data to determine whether a performance set point has been exceeded. In addition, the system includes means for terminating the electrical connection between the fluid treatment cartridge and the monitoring means when a performance set point has been exceeded, so as to encourage replacement of the fluid treatment cartridge. Preferably, the means for terminating the electrical connection between the fluid treatment cartridge and the monitoring means is a conventional fuse.
The subject invention is also directed to a fluid treatment cartridge that includes a cartridge housing defining an interior chamber containing a fluid treatment device for treating fluid passing therethrough, an inlet through which untreated fluid enters the interior chamber of the housing and an outlet from which treated fluid exits the interior chamber of the cartridge housing, and means associated with the cartridge housing for storing data relating to the fluid treatment cartridge. The means for storing data relating to the fluid treatment cartridge can be a dynamic data storage device or a static data storage device, and the means for storing data includes data relating to cartridge performance, data relating to cartridge identification, data relating to cartridge specifications, data relating to product offerings or similar forms of information.
So that those having ordinary skill in the art to which the subject invention appertains will more readily understand how to construct and use the system for monitoring the performance of replaceable and/or serviceable fluid treatment cartridges of the subject invention, reference may be had to the drawings wherein:
These and other features of the fluid treatment system of the subject invention will become more readily apparent to those having ordinary skill in the art from the following detailed description of the preferred embodiments.
Referring now to the drawings wherein like reference numerals identify similar structural elements and/or features of the subject invention, there is illustrated in
In general, system 10 includes an electronic monitoring device 12 for communicating, either directly or indirectly, with a fluid treatment cartridge 14 configured to store data such as cartridge performance data, cartridge identification data, cartridge specification data or even product advertising information. It is envisioned that cartridge performance data, such as performance set points relating to the pressure drop across the cartridge, the flow rate through the cartridge, or the time the cartridge has been in service can be stored on or in the cartridge either by way of a static data storage device (e.g., a bar code) or a dynamic data storage device (e.g., an electronic programmable memory storage device) to be discussed in more detail hereinbelow. It is also envisioned that cartridge identification data such as the identity of the cartridge manufacturer can be stored on or in the cartridge by way of a static or dynamic data storage means so as to permit the use of compatible and/or authorized cartridge while preventing the use of an unauthorized or incompatible cartridge.
It is envisioned that the monitoring device 12 will continuously decrement the remaining life of the cartridge based upon the stored set points, and in the case of a dynamic memory storage device, it is envisioned that the decremented values will be stored in the data storage device of the cartridge so that the temporary removal of the cartridge from the system would not effect the integrity of the monitoring system.
As illustrated in
With continuing reference to
As illustrated in
Monitoring device 12 is preferably controlled by a microprocessor 36 that coordinates communication between the cartridge 14 and the monitoring device 12, and processes cartridge performance data received from a memory storage device of cartridge 14 as well as from the sensors 32 and 34. It is envisioned that microprocessor 36 would be integrated with a dip-switch (not shown) for selecting between a plurality of flow rate values (e.g., 0.5 gpm, 0.75 gpm, 1 gpm and 1.5 gpm) depending upon the designated flow rate set point of the particular cartridge being employed in the fluid treatment system. The microprocessor 36 preferably includes an integrated timing circuit for measuring the useful life of cartridge 14. The timing circuit may be triggered when the cartridge 14 initially engages connector head 16 or the timing circuit may cooperate with a flow sensor or similar device so that the timer is incremented only when fluid is flowing through the cartridge.
Monitoring device 12 further includes a display panel, such as a liquid crystal display panel 38, connected to microprocessor 36 for presenting information to an observer concerning the operating parameters of a cartridge, such as the warning shown on the sample display page of
With continuing reference to
Referring now to
Diametrically opposed paired contact pads 44a, 44b and 44c, 44d are defined on circuit board 40 for cooperatively interacting with paired contact pins 54a, 54b supported on a mounting plate 55 on the undersurface 56 of connector head 16 shown in
It is envisioned that circuit board 40 could include an embedded microprocessor (see for example electronic component 48) which is programmed to compare cartridge performance data received from the monitoring device 12 with the performance set points stored on the memory chip 45, to calculate the remaining life of cartridge 14. If a set point is exceeded, the on-board microprocessor 48 would communicate the circumstance to the monitoring device 12, whereupon an alarm could be sounded through speaker 42, a red indicator lamp 40b could be illuminated, or a message could be displayed on panel 38. For example, if the cartridge is in the form of a potable water filtration device, a message could be displayed in the manner presented in
Referring to
By way of example, the pressure transducer 32 will monitor the pressure drop across the cartridge 14 periodically, for example, every ten minutes. When the pressure drop across the cartridge increases above a set point (e.g., 20 psi), a count value will be stored in temporary memory. The monitoring device 12 will continue to store count values for consecutive high pressure drop readings. If monitoring device 12 detects high pressure drops for three consecutive readings, action will be taken in the form of an alarm, red indicator lamp or message display to inform an observer that a performance set point has been exceeded. Other control logic arrangements are possible, including for example, control logic that stores count values after non-consecutive high pressure drop readings.
By way of another example, a flow switch 34 in the form of a reed switch could communicate with monitoring device 12. If the reed switch is in an open position, there is no fluid flowing through cartridge 14. If the switch is closed, then fluid is flowing through cartridge 14 and monitor 12 processes the data by multiplying the time of flow with a preset flow rate (set by a dip switch) to obtain a value for the volume of flow through the cartridge (gallons). It is envisioned that this value can be stored in the monitoring device, at a remote location or periodically downloaded to the memory chip 45 on cartridge 14 for storage. Once monitoring device 12 determines through computations that the set point for flow through the cartridge has been exceeded, action will be taken in the form of an alarm, red indicator lamp or message display to inform an observer of that occurrence. Instead of or in addition to the flow switch 34, a turbine style flow meter (a frequency pulse meter) 35 can be employed to provide input to the monitoring device 12. This type of sensor is configured to count a number of pulses and multiply that number by a preset gain to determine the volume of flow through cartridge 14.
Referring now to
Referring to
In an alternate embodiment of the invention, the bar codes 220a, 220b may simply provide the monitoring device or controller with identification data in the form of a graphical signature that causes the monitoring device to access stored cartridge performance set points corresponding to the identified cartridge from a library of stored set points that have been loaded into the monitoring device by the cartridge manufacturer. Furthermore, the monitoring device could be programmed to sound an alarm if the bar code provided on the cartridge does not represent a recognized signature. This would prevent the use of unauthorized and/or incompatible cartridge, so as to maintain the integrity of the fluid treatment system.
Referring to
The magnetic field generating devices 320a, 320b of cartridge 314 will thereby provide the monitoring device or controller with identification data in the form of a magnetic signature that causes the monitoring device to access stored cartridge performance set points corresponding to the cartridge from a library of stored set points that have been loaded into the memory of the monitoring device by the cartridge manufacturer. As with the bar code feature, the monitoring device 312 could be programmed to sound an alarm if the magnetic field provided on the cartridge does not represent a recognized signature. This would prevent the use of unauthorized and/or incompatible cartridge, so as to maintain the integrity of the fluid treatment system.
Referring now to
As shown in
As noted briefly hereinabove, the subject invention is directed to a fluid treatment system. Therefore, the replaceable cartridge may take many forms and is not limited to any particular type of fluid treatment device. For example, as illustrated in
The replaceable cartridge of the subject invention can be in the form of a fluid filtering device 714 designed to remove impurities from potable water, as illustrated for example in
Referring now to
Although the disclosed fluid treatment system has been described with respect to preferred embodiments, it is apparent that modifications and changes can be made thereto without departing from the spirit and scope of the invention as defined by the appended claims.
This application is a continuation of U.S. patent application Ser. No. 10/367,083, filed on Feb. 14, 2003, which claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 60/357,180 filed Feb. 15, 2002, the disclosure of each is incorporated herein by reference to the extent not inconsistent with the present application.
Number | Date | Country | |
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60357180 | Feb 2002 | US |
Number | Date | Country | |
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Parent | 10367083 | Feb 2003 | US |
Child | 11386012 | Mar 2006 | US |