The present invention relates generally to a wall system, and more particularly, to a system for easily mounting wall panels over an existing wall.
In order to enhance the look of a wall structure, it is known to secure wall panels to the wall structure. However, the securement of wall panels to the wall structure is generally a long and tedious job since it entails using fastening devices such as nails and/or screws to secure the walls panels directly to the wall structure.
When securing the wall panels to an existing wall, precise measurements must be taken and the wall panels must be precisely positioned over the existing wall. This is time consuming and tedious. Further, if a mistake is made as to the positioning of one wall panel, this will affect the positioning of the remaining wall panels, and may result in removing the misaligned wall panels and re-securing these wall panels correctly in position. In addition, no consideration is taken for any unevenness in the existing wall.
It would therefore be desirable to provide wall panels that can be positioned and adjusted on the existing wall during assembly.
Accordingly, it is an object of the present invention to provide a system and method for easily mounting wall panels over an existing wall that overcomes the aforementioned problems.
It is another object of the present invention to provide a system and method for easily mounting wall panels over an existing wall, while permitting adjustment of the position of the wall panels in three dimensions.
It is still another object of the present invention to provide a system and method for mounting wall panels over an existing wall with exact precision.
It is yet another object of the present invention to provide a system and method for easily mounting wall panels over an existing wall which easily captures and restrains ends of the wall panels.
It is a further object of the present invention to provide a system and method for easily mounting wall panels over an existing wall which allows for thermal expansion of the wall panels.
In accordance with an aspect of the present invention, a system for mounting wall panels to an existing wall, includes a base assembly adapted to be secured to the existing wall; a wall panel securement arrangement adapted to be secured to a decorative wall panel; and an adjustment arrangement for adjustably securing the securement arrangement to the base assembly at a position with at least two degrees of freedom, the adjustment arrangement including a sliding member slidably received in the base assembly for movement in a first lengthwise direction of the base assembly, and wherein at least one of the base assembly and the sliding member include a wrap-around capture wall for wrapping around and capturing the other of the base assembly and the sliding member.
Preferably, the base assembly includes one wrap-around capture wall for wrapping around and capturing the sliding member; and the sliding member includes a wrap-around capture wall for wrapping around and capturing the base assembly.
In accordance with another aspect of the present invention, a system for mounting wall panels to an existing wall, includes at least one adjustment support member adapted to be secured either directly to an existing wall or indirectly to the existing wall through intermediary members, each adjustment support member including a central platform, and at least one U-shaped track extending to one side of the platform, each U-shaped track including an elongated lower plate, a first L-shaped side wall connected to one end of the elongated lower plate and extending upwardly therefrom, and a second L-shaped side wall connected to an opposite end of the elongated lower plate and extending upwardly therefrom.
In accordance with another aspect of the present invention, a system for mounting wall panels to an existing wall, includes at least one adjustment support member adapted to be secured either directly to an existing wall or indirectly to the existing wall through intermediary members; wherein each adjustment support member includes a central platform, and at least one U-shaped track extending to one side of the platform, wherein each adjustment support member further includes at least one slot in at least one of at least one U-shaped track thereof and the central platform thereof, for slidably receiving at least one hook member therein in order to hang a respective the wall panel thereon.
Preferably, each adjustment support member includes two U-shaped tracks, each extending to an opposite side of the platform.
In accordance with another aspect of the present invention, a system for mounting wall panels to an existing wall, includes a plurality of adjustment support members adapted to be secured either directly to an existing wall or indirectly to the existing wall through intermediary members; wherein each adjustment support member includes a central platform and at least one side wall extending to one side of the central platform; a plurality of connecting panels connecting together the plurality of adjustment support members; hook members slidably connected to the connecting panels; and a wall panel securing member secured to each hook member, with each wall panel securing member adapted to engage within openings in side walls of two adjacent wall panels.
Each wall panel securing member is movably adjustable toward and away from the respective hook member. Further, each wall panel securing member has a shape selected from one of the following: a circular disk, a rectangular plate and a cylinder.
Each connecting panel includes at least one slot therein for slidably receiving the hook members, and each hook member includes a first threaded opening for receiving a set screw to releasably bias the respective hook member against walls defining the respective slot to releasably lock the hook member at a desired position in the slot, and a second threaded opening for receiving a threaded post for supporting the wall panel securing member thereon. The threaded post is adapted to also bias the respective hook member against the walls defining the respective slot to releasably lock the hook member at a desired position in the slot. Further, the wall panel securing member is threadedly received on the threaded post.
In accordance with still another aspect of the present invention, for use with a system for mounting wall panels to an existing wall, the system being of a type including a mounting structure for supporting the wall panels, the improvement comprising a hook member including a wall panel securing section to which a wall panel is mounted, an L-shaped hook wall for mounting the hook member to the mounting structure, the L-shaped hook wall including a first wall and a second wall extending at an angle from the first wall so as to receive the mounting structure in a space between the L-shaped hook wall and the wall panel securing section, and an adjustment arrangement for adjusting a position of the hook wall on the wall panel securing section so as to move the second wall toward and away from the wall panel securing section.
In one embodiment, either the wall panel securing section or the first wall of the hook wall includes at least one groove therein, and the other of the wall panel securing section and the first wall of the hook wall includes at least one projection for engagement within the at least one groove, and further including a fastening arrangement for fixedly securing the wall panel securing section and the hook wall together after the at least one projection is in engagement within the at least one groove.
Preferably, there are a plurality of grooves and a plurality of projections, with the projections adapted to engage within different ones of the grooves in order to move the second wall toward and away from the wall panel securing section. Further, a wedge can be secured to an underside of the first wall and adjacent the second wall to wedge the mounting structure in the hook member.
The wall panel is mounted to the wall panel securing section by either projections extending from the wall panel securing section for engagement within grooves in the wall panel, or fastening devices extending through the wall panel securing section into the wall panel.
In another embodiment, the wall panel securing section includes a first wall to which a wall panel is mounted, and two parallel spaced apart walls connected at a right angle to the first wall; the first wall of the L-shaped hook wall is slidably positioned between the parallel, spaced apart walls, and the second wall of the L-shaped hook wall extends at a right angle from the first wall and is in parallel, spaced apart relation to the first wall of the wall panel securing section, the second wall being movable toward and away from the first wall of the wall panel securing section.
Preferably, the first wall of the L-shaped hook wall includes an elongated slot for receiving a fastening member extending through the two parallel, spaced apart walls of the wall panel securing section and through the elongated slot.
In another embodiment, the first wall of the L-shaped hook wall includes two parallel, spaced apart walls, the second wall of the L-shaped hook wall extends at a right angle from the first wall, and the wall panel securing section includes a first wall to which a wall panel is mounted, and a second wall connected at a right angle to the first wall and slidably positioned between the parallel, spaced apart walls such that the second wall of the L-shaped hook wall extends at a right angle from the two parallel, spaced apart walls of the first wall and is in parallel, spaced apart relation to the first wall of the wall panel securing section, the second wall being movable toward and away from the first wall of the wall panel securing section.
Preferably, second wall of the wall panel securing section includes an elongated slot for receiving a fastening member extending through the two parallel, spaced apart walls of the first wall of the L-shaped hook wall and through the elongated slot.
In still another embodiment, the wall panel securing section includes a first wall to which a wall panel is mounted, and a second wall connected at a right angle to the first wall, the second wall having an end face; the first wall of the L-shaped hook wall includes an end face in opposing position to the end face of the second wall of the wall panel securing section; and fastening devices extend through the first wall of the L-shaped hook wall into the end face of the second wall of the wall panel securing section to secure the first wall of the L-shaped hook wall to the second wall of the wall panel securing section with a variable distance therebetween.
Preferably, the first wall of the L-shaped hook wall includes a channel in an outer facing surface thereof for receiving the fastening devices therein. Also, preferably, the end faces have complementary zig-zag shapes.
In accordance with yet another aspect of the present invention, for use with a system for mounting wall panels to an existing wall, the system being of a type including a mounting structure for supporting wall panels, the improvement comprising a hook member including a wall panel securing section to which a wall panel is mounted, an L-shaped hook wall for mounting the hook member to the mounting structure, the L-shaped hook wall including a first wall connected with and extending from the wall panel securing section, and a second wall extending at an angle from the first wall so as to receive the mounting structure in a space between the L-shaped hook wall and the wall panel securing section, and an adjustment and securing arrangement for adjusting a position of the mounting structure in the space, the adjustment and securing arrangement including a first opening in the first wall for receiving a set screw to adjust the position of the mounting structure in the space, and a second opening in the first wall for securing the hook member to the mounting structure.
In accordance with a further aspect of the present invention, a system for mounting wall panels to an existing wall, includes at least one adjustment support member adapted to be secured either directly to an existing wall or indirectly to the existing wall through intermediary members; at least one connecting panel for connecting together spaced apart adjustment support members, with the at least one connecting panel adapted to support wall panels thereon; wherein each adjustment support member includes at least one U-shaped track extending along at least one side edge thereof, each U-shaped track including a lower wall having an upper exposed surface arranged parallel to the existing wall when a respective adjustment support member is secured to the existing wall and first and second end walls extending at an angle from opposite sides of the lower wall so as to define a channel therebetween. Each connecting panel includes a main panel wall and at least one side wall extending from a side edge of the main panel wall and adapted to be positioned in the channel. At least one side wall of each connecting panel includes at least one barb, and one of the first and second ends walls of each adjustment support member includes a recess for receiving the at least one barb to lock the at least one side wall of each connecting panel in the channel.
In accordance with a further aspect of the present invention, a system for mounting wall panels to an existing wall, includes at least one adjustment support member adapted to be secured either directly to an existing wall or indirectly to the existing wall through intermediary members; at least one connecting panel for connecting together spaced apart adjustment support members, with the at least one connecting panel adapted to support wall panels thereon, wherein each adjustment support member includes a platform, and at least one support member side wall extending from at least one side of the platform, the at least one side wall including at least one elongated slot therein. The connecting panel includes an elongated main panel and a connecting panel side wall connected to the elongated main panel and having a connecting panel slot therein which opens at one edge of the connecting panel side wall so as to separate the connecting panel side wall into an inner section and an outer section, with the outer section adapted to enter the at least one elongated slot and slide therein to releasably secure the connecting panel to the adjustment support member. The connecting panel slot is positioned at a position below an upper surface of the main panel.
In one embodiment, the connecting panel side wall extends parallel, but offset, from the elongated main panel, and each support member side wall extends in a direction perpendicular to a respective platform thereof.
In another embodiment, the connecting panel side wall extends perpendicular from the elongated main panel, and each support member side wall extends in a direction parallel, but offset, from a respective platform thereof.
In accordance with a still further aspect of the present invention, for use with a system for mounting wall panels to an existing wall, the system being of a type including a mounting structure for supporting wall panels, the improvement includes a hook member including a wall panel securing section to which a wall panel is mounted, an L-shaped hook wall for mounting the hook member to the mounting structure, the L-shaped hook wall including a first wall connected with and extending from the wall panel securing section, and a second wall extending at an angle from the first wall so as to receive the mounting structure in a space between the L-shaped hook wall and the wall panel securing section, and at least one thermal blocking member connected to the L-shaped hook wall for blocking heat transfer between the L-shaped hook member and the mounting structure.
In accordance with a yet further aspect of the present invention, a system for mounting wall panels to a ceiling of a building, including a plurality of adjustment support members; at least one plate slidably mounted to each said adjustment support member at one side thereof, each plate adapted to be mounted by a cable to a ceiling of a building; a plurality of connecting panels connecting together the plurality of adjustment support members; a plurality of hook members slidably mounted to an opposite side of the adjustment support members and/or connecting panels, for securing a ceiling panel thereto.
The above and other features of the invention will become readily apparent from the following detailed description thereof which is to be read in connection with the accompanying drawings.
Referring to the drawings in detail, and initially to
An adjustment arrangement for adjustably securing the wall panels to base support 12 at a position with at least two degrees of freedom, includes a sliding support member 24 slidably retained within base support 12. Sliding support member 24 includes a central member formed by an inverted U-shaped plate 26 that fits in the space between the spaced-apart free edges of second walls 18b, 20b. Inverted U-shaped plate 26 thereby includes an upper plate 26a and two downwardly extending leg plate 26b, 26c at opposite ends thereof that position upper plate 26a in parallel, spaced apart relation from the upper surface of base plate 14. A plurality of threaded openings 27a and at least one slot 27b extend through upper plate 26a.
Wing plates 28a, 28b extend outwardly from opposite free ends of leg plates 26b, 26c at the side edges of inverted U-shaped plate 26, with wing plates 28a, 28b slidably retained in spaces 22. It will be appreciated that the distance between the free end edges of wing plates 28a, 28b is less than the distance between first walls 18a, 20a of L-shaped retaining walls 18, 20 so as to permit lengthwise sliding adjustment of sliding support member 24 along a first lengthwise direction of base support 12, while also permitting transverse, side to side sliding adjustment of sliding support member 24 within base support 12 along a second transverse direction, thereby providing two degrees of freedom.
In this manner, adjustment bolts 25 (
Two parallel, spaced apart capture walls 30, 32 extend upwardly at the center of upper plate 26a, preferably along the entire length of upper plate 26a. The upper end of capture wall 30 includes an inwardly directed lip 30a, as best shown in
Although base support 12 has been shown with L-shaped retaining walls 18 and 20, second walls 18b and 20b can be eliminated.
A first modified base support 12′ is shown in
A second modified base support 12″ is shown in
As shown best in
It will be appreciated that, although sliding support member 24 is shown as a single piece, unitary member, it can be formed from a plurality of parts, for example, as shown in
As another example, as shown in
Sliding support member 24 is replaced by a modified sliding support member 124 slidably retained within base support 112. Sliding support member 124 includes a central member that differs from inverted U-shaped plate 26 of the embodiment of
The free end of second smaller rectangular plate section 126b slides beneath second wall 118b. An L-shaped retaining wall 128 extends downwardly and inwardly from the free end of first rectangular plate section 126a. Specifically, L-shaped retaining wall 128 includes a first wall section 128a downwardly extending at a right angle from first rectangular plate section 126a, to the outside of second wall 120b, and a second wall section 128b that extends inwardly from the lower free end of first wall section 128a, into sliding engagement in space 123. In this manner, as in the first embodiment, lengthwise sliding adjustment of sliding support member 124 is permitted along a first lengthwise direction of base support 112, while also permitting transverse, side to side sliding adjustment of sliding support member 124 within base support 112 along a second transverse direction, thereby providing two degrees of freedom.
In this regard, L-shaped retaining wall 118 and L-shaped retaining wall 128 constitute wrap-around capture walls, with L-shaped retaining wall 118 wrapping about and capturing second smaller rectangular plate section 126b of sliding support member 124 and L-shaped retaining wall 128 wrapping about and capturing outwardly extending second wall 120b of base support 12.
In this manner, adjustment bolts (25 in
Two parallel, spaced apart capture walls 130, 132 extend upwardly from the upper surface of upper plate 126, preferably along the entire length of upper plate 126. Specifically, capture wall 132 extends upwardly from the edge of first rectangular plate section 126a where it meets with second smaller rectangular plate section 126b, and capture wall 130 extends upwardly from the upper surface of second smaller rectangular plate section 126b. It will therefore be appreciated that, unlike the embodiment of
As shown in
Specifically, adjustment support member 40 includes an elongated rectangular plate 42 that is dimensioned to fit snugly between capture walls 30 and 32, such that retaining lip 30a applies pressure to plate 42. It will be appreciated that plate 42 can be moved in the first lengthwise direction, as well as the third direction which is orthogonal to the first lengthwise direction and second transverse direction, and once positioned at the desired location, is secured in that position by screws extending through at least one of slots 34, 36 and openings 38. Although there are no fixed openings in plate 42, the screws can still pass therethrough. Alternatively, openings can also be provided in plate 42. Further, at any time, the screws can be loosened, plate 42 is then adjusted in position and the screws are retightened. Alternatively, it will be appreciated that slots 34, 36 and openings 38 can be provided in plate 42 instead of, or in addition to, capture walls 30 and 32.
Adjustment support member 40 includes a U-shaped track 44, with an elongated rectangular lower plate 46 and two upstanding, parallel, spaced apart walls 48 extending in the third direction from opposite lengthwise edges of lower plate 46. The opposite free lengthwise edge of rectangular plate 42 is fixed centrally to the lower surface of lower plate 46 in the lengthwise direction thereof, such that when plate 42 is captured between capture walls 30 and 32, lower plate 46 of track 44 is preferably oriented in parallel spaced relation from base plate 14.
U-shaped track 44 further includes inwardly directed walls 50 extending inwardly toward each other from the lengthwise edges of spaced apart walls 48, in parallel, spaced apart relation to lower plate 46. A further elongated stub wall 52 extends in the third direction from the free lengthwise edge of each inwardly directed wall 50. Finally, an elongated retaining wall 54 is connected to the free end of each stub wall 52 and extends in a direction in parallel, spaced apart relation to inwardly directed walls 50. Specifically, each stub wall 52 is connected to each retaining wall 54 at a position slightly spaced from the inner edge thereof such that a first inner portion 54a of each retaining wall 54 extends inwardly of the respective stub wall 52 so as to be in parallel, spaced apart relation from lower plate 46, and such that a larger second outer portion 54b of each retaining wall 54 extends outwardly of the respective stub wall 52 so as to be in parallel, spaced apart relation from the respective inwardly directed wall 50 with an elongated gap 56 therebetween.
Although not shown in
Preferably, base support 12, sliding support member 24 and adjustment support member 40 are made of a thermally isolated material such as polyamide, an equivalent thereof or any other suitable material.
With the above arrangement, it will be appreciated that adjustment of the position of the wall panels on an existing wall can occur in the first lengthwise, second transverse and third orthogonal directions by adjustment of sliding support members 24 in base support 12, and in the third orthogonal direction as well as the first lengthwise direction by adjustment of plates 42 in sliding support member 24.
Referring now to
One manner of connecting wall panels over an existing wall with the above arrangement, will now be discussed.
Specifically, as shown in
U-shaped slide 68 further includes inwardly directed walls 74 extending inwardly toward each other from the lengthwise edges of spaced apart walls 72 and positioned in parallel, sliding engagement beneath inwardly directed walls 50, so as to slidably capture U-shaped slide 68 within U-shaped track 44.
Extension walls 76 extend in the third direction from the free lengthwise edge of each inwardly directed wall 74 at a position inwardly of the first inner portion 54a of retaining walls 54 such that the opposite lengthwise edges of walls 76 terminate inwardly and are spaced above in the third orthogonal direction from the inner edge of first portion 54a of retaining walls 54. A retaining wall 78 is connected to the outer free end of each wall 76 and extends in a direction in the second transverse direction in parallel, spaced apart relation to the respective retaining wall 54 with a space 80 therebetween.
As shown in
With this arrangement, wall panels 86 to be secured over an existing wall, include an outer exposed main panel section 88 and inwardly extending L-shaped connecting walls 90 at each edge of outer exposed panel section 88. Outer exposed main panel section 88 is preferably a planar, rectangular panel, although the present invention is not limited thereby, and outer exposed main panel section 88 can have any suitable shape, including a three dimensional shape. Each L-shaped connecting wall 90 includes an inwardly extending bent end wall 92 that extends from an outer edge of a main panel section 88 in the third direction and a securing wall 94 that extends from the opposite free end of inwardly extending wall 92 in a direction parallel but opposite from main panel section 88. Securing wall 94 is inserted within the space 80 between retaining walls 54 and 78. Screws 96 are then inserted through retaining wall 78, securing wall 94, retaining wall 54, connecting panel 60 and inwardly directed wall 50 to secure these elements together, as shown in
Accordingly, with this arrangement, each wall panel 86 can be adjusted easily in three dimensions to take into account any unevenness in the existing wall or any repositioning that may be required.
Referring now to
A cover 102 having a central section 104 is adapted to be secured in covering relation to wall panel sliding support 66′, and includes capture walls 106 at opposite ends thereof, with each capture wall 106 having an inwardly facing V-shaped latch 108 at the free end thereof for engaging with a respective V-shaped catch 100.
Referring now to
A single extension wall 176 extends in the third direction from the center of the elongated rectangular lower plate 170, and a rectangular securing plate 171 is mounted centrally to the free end of extension wall 176 so as to define tabs 173 extending to opposite sides of single extension wall 176.
Each wall panel 186 is formed from a single panel member 188 having slots 189 at opposite side edges thereof. With this arrangement, each single panel member 188 has an end thereof seated on top of a respective retaining wall 54, with a tab 173 inserted into a slot 189 in a side wall thereof, in order to retain wall panels 186 in position.
Thus, wall panel sliding supports 166 are slid to desired positions with tabs 173 inserted into slots 189, and screws 175 are screwed through upstanding walls 48 of U-shaped track 44 and upstanding walls 172 of U-shaped slide 168 to lock slides 168 in the desired positions.
It will further be appreciated that each wall panel 186 can be made as a solid panel, or alternatively, as a hollow panel with bent down side walls 186a through which slots 189 are provided. It will further be appreciated that, although not shown, there will be measuring markings or gradations on the upper surface of elongated rectangular lower plate 170 similar to measuring gradations 15.
Specifically, two parallel, spaced apart extension walls 177a and 177b extend outwardly in the third direction from the center of elongated rectangular lower plate 170, and have aligned openings 181. A single extension wall 176 is slidably positioned between extension walls 177a and 177b, and includes a plurality of spaced apart openings 183 therealong. Single extension wall 176 can be selectively secured at a desired height by adjusting the position of single extension wall 176 between extension walls 177a and 177b, and then secured in that position by a bolt 185 extending through aligned openings 181 and 183. Rectangular securing plate 171 is mounted centrally to the free end of single extension wall 176 so as to define tabs 173 extending to opposite sides of single extension wall 176.
It will be appreciated that other means for connecting the wall panels to the wall panel sliding supports can be provided.
For example, as shown in
In this manner, as shown in
The opposite end of main panel section 388 is slightly bent to define a bent end 389 which is inserted in the gap 56 between inwardly directed wall 50 and retaining wall 54. Screws (not shown) are then inserted through bent end 389, retaining wall 54, securing wall 394 and retaining wall 378 to secure these elements together.
It will be appreciated that, with this arrangement, because inclined wall 369h foul as one end raised relative to the other end due to extension wall 367, one and of each wall panel 386 is raised relative to the other hand so as to present a three-dimensional arrangement.
It will be appreciated that, while wall panel sliding supports 66 have been disclosed as being slidable on the inside of U-shaped track 44 of adjustment support member 40, the wall panel sliding supports can be slidably positioned on the outside of adjustment support member 40 as well, as will now be disclosed.
Specifically, as shown in
With this arrangement, wall panels (not shown) which are identical to wall panels 86 of
Specifically, two parallel, spaced apart extension walls 577a and 577b extend outwardly in the third orthogonal direction from the free end of second wall section 575b in a direction away from wall 573, and have aligned openings 581. A single extension wall 576 is slidably positioned between extension walls 577a and 577b, and includes a plurality of spaced apart openings (not shown) therealong. Single extension wall 576 can be selectively secured at a desired height by adjusting the position of single extension wall 576 between extension walls 577a and 577b, and then secured in that position by a bolt 585 extending through aligned openings 581 and one of the openings in single extension wall 576. Retaining wall 578 has one edge connected to the upper end of extension wall 576.
In addition, as shown in
A further modification is shown in
A wall panel support 66″ is mounted on each modified adjustment support member 40′ and includes a U-shaped support 68″ having an elongated rectangular lower plate 70″ and two upstanding, parallel, spaced apart walls 72″ extending in the third direction from opposite lengthwise edges of lower plate 70″. Rectangular lower plate 70″ is secured centrally to the upper surface of platform wall 54′ by screws 55″. A retaining second wall 78″ is connected to the outer free end of each wall 72″ and extends in a direction in the second transverse direction in parallel, spaced apart relation to lower plate 70″ but extending outwardly in a direction away from lower plate 70″. A third retaining wall 79″ extends outwardly from the outer surface of each wall 72″ in parallel, spaced relation from second retaining wall 78″ so as to provide a space 80″ therebetween for capturing securing wall 94 of a wall panel 86. Of course, screws are then inserted between the elements to secure them together.
Catch walls 98″ extend outwardly from the exposed surface of each retaining wall 78″ in the third direction at a position slightly spaced inwardly from the outer edge thereof. Each catch wall 98″ includes an outwardly facing V-shaped catch 100″ at the upper end thereof.
As shown in
As shown in
Alternatively, as shown in
It will be appreciated that carpenter level 602 can be used with any of the embodiments in the present application, and instead of being positioned within space 80″, it can be positioned in spaces 56, 56′ as well.
It will be appreciated that the invention described above has permitted adjustment in at least three orthogonal directions. However, the present invention can also be provided with fewer degrees of freedom or adjustment, for example, adjustment in a single direction such as the first lengthwise direction.
In this regard, in all of the above embodiments, elongated rectangular plate 42 can be removed from adjustment support member 40, and lower plate 46 of adjustment support member 40 can be secured directly to an existing wall. In such case, wall panel sliding supports 66 would provide the only adjustment in the first lengthwise direction.
One example of this arrangement, corresponding to
As another example, reference is made to
It will be appreciated that, with all of the above embodiments, wall panels 86 have been connected to adjustment support member 40 and/or wall panel sliding supports 66. However, wall panels 86 can alternatively be connected with connecting panels 60 which connect spaced apart adjustments support members 40.
Thus, for example, a rectangular securing plate 771, as shown in
While only one dovetail shaped slot 755 has been shown in
Still further, multiple dovetail shaped slots 755 can be provided, as shown in
A further modification of the arrangement shown in
Alternatively, instead of providing rectangular securing plates 771 with tabs 773 that fit within slots 189 in a side wall of a single panel member 188 of a wall panel 186 in order to retain wall panels 186 in position, one or more brackets can be secured on the exposed surface of each connecting panel 60, with a wall panel secured to each bracket in a hanging manner, similar to a picture frame. For example, as shown in
In this regard, a preferred embodiment is shown in
Complementary hook assemblies 900 are secured to the rear surface of a planar wall panel 986 for connection with Z-shaped brackets 862. Specifically, each hook assembly 900 includes an inverted J-shaped wall 902 formed by a first rectangular wall 904 which seats flush against the rear surface of wall panel 986, and an inverted L-shaped wall 906 which extends out from the upper edge of first rectangular wall 904. L-shaped wall 906 includes a first top wall 906a which extends orthogonally out from the top edge of rectangular wall 904 and a downwardly extending wall 906b which extends down from the free edge of top wall 906a in parallel spaced apart relation from first wall 904. Rectangular side walls 908 are connected to and close off both sides of J-shaped wall 902. The width of rectangular wall 904 is greater than the width of J-shaped wall 902, such that rectangular wall extensions 910 extend to the sides of side walls 908, while also seating flush against the rear surface of wall panel 986. Openings 912 are provided in wall extensions 910 in order to receive screws 914 therein to secure each hook assembly 900 to the rear surface of wall panel 986.
With this arrangement, hook assemblies 900 are positioned over Z-shaped brackets 862 for mounting wall panels 986 to connecting panel 60. In such case, top wall 906a seats on top wall 863c, and side walls 908 encompass and surround side walls 867. Further, downwardly extending wall 906b is positioned behind second wall 863b to prevent pullout of wall panels 986.
In order to provide vertical adjustment of wall panels 986 relative to connecting panels 60, upper wall 906a includes a first circular threaded opening 916 and an adjacent slot 918. An adjustment bolt 920 is threaded within the threaded opening 916 and engages the upper surface of top wall 863c for moving each hook assembly 900 up and down relative to the respective connecting panel 60.
In order to provide side to side adjustment of wall panels 986 relative to connecting panels 60, at least one side wall 908 includes a first circular threaded opening 922 and an adjacent slot 924. An adjustment bolt 926 is threaded within the threaded opening 922 and engages the adjacent side wall 867 for moving each hook assembly 900 side to side relative to the respective connecting panel 60.
In this regard, it will be appreciated that hook assemblies 900 are positioned near the edges of wall panel 986 in order to permit access to adjustment screws 920 and 926.
After adjustment bolts 920 and 926 have been rotated to provide adjustment of hook assemblies 900 relative to Z-shaped brackets 862, and thereby adjustment of wall panel 986 relative to the corresponding connecting panel 60, securing screws 928 which extend through slots 918 and 924 into threaded engagement with top wall 863c and side wall 867, respectively, are rotated to fix hook assemblies 900 relative to Z-shaped brackets 862.
Referring now to
The upper edge of plate 1042 is connected centrally in the lengthwise direction thereof to the underside of an elongated rectangular platform wall 1054. Measuring markings or gradations 1115 are provided on the upper surface of elongated rectangular platform wall 1054. Two U-shaped tracks 1044 are provided, each track 1044 connected to one lengthwise end edge of platform wall 1054. Each U-shaped track 1044 includes elongated, parallel, spaced apart walls 1048a and 1048b connected together by an elongated lower plate 1046. Specifically, the upper edge of each wall 1048a is connected to a respective lengthwise end edge of platform wall 1054, and extends downwardly therefrom, in parallel, spaced apart relation to plate 1042. Accordingly, lower plates 1046 are parallel to platform wall 1054, but positioned lower relative thereto. An elongated, inwardly turned lip 1050 extends inwardly from the upper edge of each wall 1048b.
Measuring markings or gradations can also be provided anywhere on any wall of U-shaped tracks 1044.
As shown in
With this arrangement, it becomes much easier to assemble connecting panels 1060 with modified adjustment support members 1040, while enabling adjustment of each connecting panel 1060 relative to modified adjustment support member 1040 in two orthogonal directions. Specifically, it is only necessary to lay each slide wall 1063 in a respective U-shaped track 1044, with slide wall 1063 seating on elongated lower plate 1046 thereof, rather than sliding into the connecting panel as with prior embodiments. In this position, measuring markings or gradations 1115 and 1117 are adjacent each other, so that connecting panel 1060 can be accurately positioned in the lengthwise direction of modified adjustment support member 1040. Then, screws 1096 (
Further, in
Of course, as shown in
It will be appreciated that, preferably, connecting panels 1060 are provided with dovetail shaped slots 1075 extending transversely across the upper surface thereof in the widthwise direction thereof, as shown in
Thus, in accordance with another embodiment of the present invention, as shown in
With this arrangement, similar brackets or hooks would be mounted on the rear surface of each planar wall panel for mounting the wall panel on hooks 1062 in the manner discussed above with respect to
As a further alternative, short downwardly turned walls 1061 and rectangular slide walls 1063 can be eliminated. In such case, the lengthwise side edges of connecting panel 1060 to the outside of slots 1075 would slide into elongated gap 56 of adjustment support member 40, in the manner described with the previous embodiments.
It will be appreciated that, with the above embodiments, slots 1075 need not be dovetail shaped. For example, they can have any bulbous cross-sectional shape, such as circular, T-shaped, triangular, etc., and in such case, bases 1066 would have complementary shapes.
Referring now to
Hook assemblies 1200 are mounted to the rear surface of wall panel 1286. Specifically, each hook assembly 1200 includes an elongated rectangular wall 1204 that lies flush against the rear surface 1286a of wall panel 1286. The lower surface of elongated rectangular wall 1204 includes an elongated cylindrical projection 1275 that fits within elongated transverse cylindrical grooves 1289 so as to secure hook assemblies 1200 to the rear of wall panels 1286. An L-shaped hook wall 1206 extends rearwardly from one free lengthwise edge of elongated rectangular wall 1204 so as to define an open area 1205 between elongated rectangular wall 1204 and L-shaped hook wall 1206. L-shaped hook wall 1206 includes a first wall 1206a that extends rearwardly from the free lengthwise edge of elongated rectangular wall 1204 and a second wall 1206b that extends in parallel, spaced apart relation to elongated rectangular wall 1204.
With this arrangement, L-shaped hook walls 1206 are shown positioned over connecting panels 60 in order to hang wall panels 1286 thereon. In order to lock wall panels 1286 thereon, screws 1296 are screwed through first wall 1206a to a position between second wall 1206b and connecting panel 60 positioned in open area 1205 in order to wedge lock wall panels 1286 to hook assemblies 1200.
It will be appreciated that, although projections 1275 have been described as cylindrical, the present invention is not limited thereto, and any other suitable cross-sectional shape can be used, such as dovetail shaped, T-shaped, triangular, etc.
Further, although hook assemblies 1200 have been described as hanging directly from connecting panels 60, they can also hang from hooks or brackets of the type previously described, which are mounted to connecting panels 60.
Referring now to
Specifically, elongated cylindrical projections 1275 and elongated transverse cylindrical grooves 1289 are eliminated. Instead, elongated rectangular wall 1204 is provided with countersunk openings 1204a for receiving screws 1276 therein in order to secure the hook assembly 1200 to the rear surface of wall panel 1286. In such case, the upper surface of the head of each screw 1276 is flush with the outer surface of elongated rectangular wall 1204.
In addition, adjustment screws 1297 are screwed through first wall 1206a to a position onto the top surface of the connecting panel 60 but merely function to adjust the vertical position of hook assemblies 1200, and thereby, of wall panels 1286, relative to connecting panels 60. Thereafter, securing screws 1296 are screwed into position to wedge lock the wall panel 1286 to the connecting panel 60 in the manner described in the previous embodiment.
Alternatively, in place of countersunk openings 1204a, screws 1276 can just be screwed into the front surface of wall panel 1286 into elongated rectangular wall 1204 to secure the two together.
Referring now to
Connecting panel 1360 is bent to form two parallel, spaced apart, dovetail shaped bent wall sections 1361. The spacing between dovetail shaped bent wall sections 1361 is the same as the spacing between transverse dovetail shaped grooves 1389 so that, when wall panel 1386 is positioned against connecting panel 1360, dovetail shaped bent wall sections 1361 align and open up to transverse dovetail shaped grooves 1389.
With this arrangement, a locking bar 1391 is slid into dovetail shaped bent wall sections 1361 and transverse dovetail shaped grooves 1389, to secure wall panel 1386 to connecting panel 1360. In this regard, locking bar 1391 has a generally hourglass shaped cross-section with a first dovetail shaped section 1391a for fitting within transverse dovetail shaped grooves 1389, and a second connected dovetail shaped section 1391b for fitting within dovetail shaped bent wall sections 1361. Screws 1393 are then screwed through dovetail shaped bent wall sections 1361 and locking bar 1391 to lock these elements in place relative to each other. Preferably, locking bar 1391 is made of a material, such as polyamide, that is not thermally conductive, that is, that does not transfer heat and cold between the wall panel and the connecting panel.
Of course, it will be appreciated that connecting panels 1360 are connected at their ends to adjustment support members in any of the arrangements previously described, and which is not shown herein.
Further, although grooves 1389 and bent wall sections 1361 have been described as being dovetail shaped, the present invention is not limited thereto, and any other suitable cross-sectional shape can be provided, for example, circular, T-shaped, triangular, etc. Rather, it is only important that a width of each locking bar 1391 at a connecting area between first section 1391a and second section 1391b be of a lesser dimension than at other areas of portions of first section 1391a and second section 1391b.
For assembly purposes, wall panel 1386 can be positioned with connecting panel 1360, and then locking bar 1391 is slid into dovetail shaped bent wall sections 1361 and transverse dovetail shaped grooves 1389. Alternatively, first dovetail shaped sections 1391a of locking bars 1391 are slid into transverse dovetail shaped grooves 1389, and then dovetail shaped bent wall sections 1361 are slid onto second dovetail shaped sections 1391b of locking bars 1391. As a further alternative, second dovetail shaped sections 1391b of locking bars 1391 are slid into dovetail shaped bent wall sections 1361, and then, transverse dovetail shaped grooves 1389 are slid onto first dovetail shaped sections 1391a of locking bars 1391.
A further modification is shown in
Further, the free lower surface of each first dovetail shaped section 1391a of locking bar 1391 is provided with an elongated recess 1395a therein, and the free upper surface of each second dovetail shaped section 1391b of locking bar 1391 is provided with an elongated recess 1395b therein. Therefore, locking bar 1391 has an essentially H-shape in cross-section. This enables screws 1393 to more easily be screwed through locking bar 1391 into wall panel 1386 before being assembled with connecting panels 1360.
Referring now to
With this embodiment, dovetail shaped base 1466 is slid into a slot 1075 of a connecting panel 1060 to a desired location, and it can be fixed in place by any suitable means, for example, as previously described relative to hooks 1062. A rod 1471 is then inserted through opening 1469. Rod 1471 can be secured in position by any suitable means. For example, each opening 1469 can have a rubber grommet 1477 to hold rod 1471. Alternatively, a tightening set screw 1473 extends through bulbous wall section 1468, as shown in
With this embodiment, the wall panels would have through openings 1487 therethrough, as shown in wall panels 1286 in
Referring now to
A T-shaped securing member 1571 is provided and includes a rectangular slide member 1576 slidably positioned within rectangular wall 1567, and a rectangular securing plate 1572 mounted centrally to the free end of rectangular slide member 1576 so as to define tabs 1573 extending to opposite sides of rectangular slide member 1576. Rectangular slide member 1576 can be selectively secured at a desired height within rectangular wall 1567 by adjusting the position of rectangular slide member 1576 therein, and then securing the position by a bolt or screw 1585 extending through threaded opening 1570 into engagement with a side of rectangular slide member 1576. To aid in such securement, rectangular slide member 1576 preferably has a plurality of spaced depressions 1576a along the length thereof.
Each wall panel 1586 is formed from a single panel member 1588 having slots 1589 at opposite side edges thereof. As a result, with dovetail shaped bases 1566 secured in dovetail shaped slots 1575 of a connecting panel 1560, and with the height of rectangular slide member 1576 adjusted and secured in rectangular wall 1567, tabs 1573 are inserted within slots 1589.
Alternatively, as shown in
It will be appreciated that slots 1575 can be oriented vertically, and in such case, a bottom wall panel 1586 is first provided, following by tabs 1573 inserted into slots 1589 in the upper facing edge of bottom wall panel 1586. Then, another wall panel 1586 is positioned to receive the opposite facing tabs 1573 in slots 158 in the lower facing edge of the next wall panel 1586, and so on. Alternatively, slots 1575 can be positioned horizontally, and the same process is performed horizontally.
It will be appreciated that slots 1575 need not be dovetail shaped. For example, they can have any bulbous cross-sectional shape, such as circular, T-shaped, triangular, etc., and in such case, bases 1566 would have complementary shapes.
As shown in
A support ledge 2208 extends outwardly at a right angle from the upper edge of elongated rectangular wall 2204 and includes two parallel, spaced apart grooves 2210a and 2210b formed in the upper surface of support ledge 2208 and extending in the lengthwise direction thereof. Although not limited thereto, grooves 2210a and 2210b preferably have a rectangular cross-section.
An L-shaped hook wall 2206 is mounted on support ledge 2208. Specifically, L-shaped hook wall 2206 includes a first wall 2206a that is supported on the upper surface of support ledge 2208 and a second wall 2206b that extends from the free edge of first wall 2206a in parallel, spaced apart relation to elongated rectangular wall 2204, so as to define an open area 2205 between elongated rectangular wall 2204 and L-shaped hook wall 2206. First wall 2206a is provided with two parallel, spaced apart projections 2212a and 2212b at the lower surface thereof, and extending in the lengthwise direction thereof, for engagement within grooves 2210a and 2210b, respectively. In this regard, projections 2212a and 2212b preferably have the same shape and dimensions as grooves 2210a and 2210b.
With this arrangement, L-shaped hook walls 2206 are positioned over connecting panels 60 in the manner shown in
Further, to enable easy entry of a connecting panel 60 within open area 2205, the upper end of the inner surface of elongated rectangular wall 2204 includes an arcuate projection 2214. Arcuate projection 2214 also serves to wedge lock connecting panels 60 to hook assemblies 2200.
With the above arrangement, L-shaped hook wall 2206 can be adjusted in the widthwise and lengthwise directions of support ledge 2208.
In addition, L-shaped hook wall 2206 can also be adjusted in the heightwise direction relative to support ledge 2208. Specifically, set screws 2216 extend through first wall 2206a for engaging the upper surface of support ledge 2208, so as to adjust the height of first wall 2206a relative to support ledge 2208. Once the desired height is achieved, locking screws 2218, which also extend through first wall 2206a, are positioned within openings 2220 of first wall 2206a, and threadedly received within threaded openings 2222 of support ledge 2208 to fix L-shaped hook wall 2208 in a desired position relative to support ledge 2208.
As shown in
The rear surface of elongated rectangular wall 2304 includes elongated projections 2375, each having a trapezoidal cross-sectional configuration that fits within elongated transverse grooves 2389 in rear surface 2386a of wall panel 2386 and also having a trapezoidal cross-sectional configuration, so as to secure hook assemblies 2300 to the rear of wall panels 2386. It will be appreciated that, although projections 2375 have been described as having a trapezoidal cross-sectional configuration, the present invention is not limited thereto, and any other suitable cross-sectional shape can be used, such as T-shaped, triangular, circular, etc.
Two parallel, spaced apart support ledges 2308a and 2308b extend outwardly at right angles from the upper end of elongated rectangular wall 2304 so as to define a space 2308c therebetween.
An L-shaped hook wall 2306 is mounted to support ledges 2308a and 2308b. Specifically, L-shaped hook wall 2306 includes a first wall 2306a that is positioned between and supported by support ledges 2308a and 2308b, and a second wall 2306b that extends from the free edge of first wall 2306a in parallel, spaced apart relation to elongated rectangular wall 2304, so as to define an open area 2305 between elongated rectangular wall 2304 and L-shaped hook wall 2306. It will be appreciated that second wall 2306b extend slightly above the upper surface of first wall 2306a, such that when first wall 2306a is fully inserted between support ledges 2308a and 2308b, a portion of second wall 2306b that extends above first wall 2306a, abuts against the free edge of support ledge 2308a.
First wall 2306a includes an elongated slot 2307 therein. A guide bolt 2316 is secured within openings in support ledges 2308a and 2308b, and extends through the elongated slot 2307, in order to guide first wall 2306a at different positions between support ledges 2308a and 2308b. Once the desired position is attained, locking screws 2318 are secured through support ledge 2308a, first wall 2306a and support ledge 2308b to fix L-shaped hook wall 2306 in position.
Further, to enable easy entry of a connecting panel 60 within open area 2305, the upper end of the inner surface of elongated rectangular wall 2304 includes an arcuate projection 2314. Arcuate projection 2314 also serves to wedge lock connecting panels 60 to hook assemblies 2300.
Hook assembly 2300′ differs from hook assembly 2300 by a reversal of parts of first wall 2306a and a support ledges 2308a and 2308b. Specifically, first wall 2306a′ of hook assembly 2300′ is formed by two parallel, spaced apart walls 2306a1′ and 2306a2′ which extend outwardly at right angles from the upper end of second wall 2306b′, so as to define a space 2306c′ therebetween. A single support ledge 2308′ extends at a right angle from the upper end of elongated rectangular wall 2304. Accordingly, the elongated slot (not shown) similar to elongated slot 2307, is formed in single support ledge 2308′.
Further, as with the embodiment of
In all other respects, hook assembly 2300′ is constructed and operates in a similar manner to assembly 2300.
A support ledge 2408 extends outwardly at a right angle from the upper edge of elongated rectangular wall 2404 and includes an end face 2410 having a vertical zig-zag configuration.
An L-shaped hook wall 2406 is mounted on support ledge 2408. Specifically, L-shaped hook wall 2406 includes a first wall 2406a that is supported on by support ledge 2408 and a second wall 2406b that extends from the free edge of first wall 2406a in parallel, spaced apart relation to elongated rectangular wall 2404, so as to define an open area 2405 between elongated rectangular wall 2404 and L-shaped hook wall 2406. First wall 2406a includes an end face 2412 also having a vertical zig-zag configuration which matches the configuration of end face 2410 so as to mesh therewith. It will be appreciated, however, that any suitable configuration of the end faces can be provided, and the present invention is not limited to zig-zag faces.
A channel 2415 is provided in the outer surface of second wall 2406b at a position corresponding to first wall 2406a and also extends into first wall 2406a. Locking bolts 2418 extend within channel 2415, through a threaded opening 2420 in first wall 2406a and into a threaded opening 2422 in the end face of support ledge 2408. Therefore, as locking bolts 2418 are rotated, first wall 2406a is move toward or away from support ledge 2408, in order to adjust the position of L-shaped hook wall 2406 relative to support ledge 2408.
Further, to enable easy entry of a connecting panel 60 within open area 2405, the upper end of the inner surface of elongated rectangular wall 2404 includes an arcuate projection 2414. Arcuate projection 2414 also serves to wedge lock connecting panels 60 to hook assemblies 2400.
Referring to
Referring now to
Specifically, each adjustment support member 1040a is identical to adjustment support member 1040 of
Each connecting panel 1060a is identical to connecting panel 1060 of
It will be appreciated that, because of the lesser height of wall 1048ba, the upper surface of connecting panel 1060a is coplanar with the upper surface of platform wall 1054a. This provides a zero sightline concept with no setback.
Referring now to
Specifically, each adjustment support member 1040b is identical to adjustment support member 1040 of
Each connecting panel 1060b is identical to connecting panel 1060 of
In this manner, outer slide wall sections 1063b3 are inserted through respective slots 1051b in walls 1048b, and slid down, as shown in
It will be appreciated that, because of this arrangement, the upper surfaces of connecting panels 1060b are coplanar with the upper surfaces of platform walls 1054. This provides a zero sightline concept with no setback.
The opening or width a (
It will further be appreciated that elongated lower plate 1046 and outer wall 1048b can be eliminated, and slots 1051c can be provided in inner wall 1048a, as shown in
Further, adjustment support member 1040c can be modified, as shown by modified adjustment support member 1040d in
In
Referring now to
Specifically, each adjustment support member 1040e is identical to adjustment support member 1040 of
Each connecting panel 1060e is identical to connecting panel 1060a of
In this manner, lower wall sections 1061e3 are inserted through respective slots 1051e in elongated lower plates 1046, and slid down, as shown in
It will further be appreciated that outer wall 1048b can also be eliminated.
Referring now to
A set screw 1072 is threadedly received within opening 1068a and has a hexagonal recess 1072a in the upper surface thereof by which set screw 1072 can be turned within threaded opening 1068a. When set screw 1072 is turned so as to extend past the lower surface of dovetail shaped base 1066a, the lower end of set screw 1072 contacts the lower surface 1075a of the respective dovetail shaped slot 1075, so as to move dovetail shaped base 1066a upwardly such that the side surfaces 1066b of dovetail shaped base 1066a contact the respective side surfaces 1075b of dovetail shaped slots 1075, so as to releasably lock dovetail shaped base 1066a into the respective dovetail shaped slot 1075.
A threaded post 1073 is threadedly received within opening 1068b. Threaded post 1073 has an enlarged head 1073a with a hexagonal recess 1073b in the upper surface thereof by which threaded post 1073 can be turned within threaded opening 1068b to adjust the height of threaded post 1073 extending out from dovetail shaped base 1066a.
A wall panel connecting member in the form of an annular disk 1078 having a center threaded opening 1078a threadedly receives threaded post 1073 therein. Accordingly, annular disk 1078 is constrained between the upper surface of connecting panel 1060 and an enlarged head 1073a. The height of annular disk 1078 above the upper surface of connecting panel 1060 is thereby adjustable by rotating annular disk 1078 on threaded post 1073, and also, by rotating threaded post 1073 within dovetail shaped base 1066a.
With this arrangement, each wall panel 1286 includes arcuate slots 1286c inside openings 1286b thereof for receiving a portion of each annular disk 1078, in order to align and restrain wall panels 1286 relative to each other, as shown in
With this arrangement, any irregularities in the existing wall can be compensated by adjusting the height of annular disk 1078 relative to the upper surface of the respective connecting panel 1060.
It will be appreciated that any shaped element can be threaded on threaded post 1073.
Referring now to
Although the embodiment of
Of course, it will be appreciated that connecting panels 1060 would be connected in the matter shown in
Further, it will be appreciated that hooks can be connected with the connecting panels 1060 in such arrangement, in the manner previously described, with the ceiling panels secured to the hooks.
Of course, any of the different aspects of the above embodiments can be mixed and matched as desired.
It will be appreciated that the present invention, in all of the above embodiments, provides a zero sightline concept with no setback, such that the upper surfaces of connecting panels 1060 are coplanar with the upper surfaces of the platform walls 54 and 1054.
Having described specific preferred embodiments of the invention with reference to the accompanying drawings, it will be appreciated that the present invention is not limited to those precise embodiments and that various changes and modifications can be effected therein by one of ordinary skill in the art without departing from the scope or spirit of the invention as defined by the appended claims.
The present application is a Continuation-in-Part of U.S. patent application Ser. No. 15/655,278 filed Jul. 20, 2017 to the same inventor herein, and entitled SYSTEM FOR MOUNTING WALL PANELS TO A WALL, which in turn, is a Continuation-in-Part of U.S. patent application Ser. No. 15/488,897 filed Apr. 17, 2017 to the same inventor herein, and entitled SYSTEM FOR MOUNTING WALL PANELS TO A WALL, the entire disclosures of which are incorporated herein by reference.
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Number | Date | Country | |
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Parent | 15655278 | Jul 2017 | US |
Child | 15916826 | US | |
Parent | 15488897 | Apr 2017 | US |
Child | 15655278 | US |