The present application is a 371 of international continuation of PCT/EP2015/064902, filed Jun. 30, 2015, Which claims priority to foreign application number 1430610.1,8 filed in the EP on Jul. 4, 2014, Applicants claim priority to and benefit of all such applications and incorporate all such applications herein by reference.
The subject matter of the present disclosure relates generally to the placement of a ring into a tire cavity against an interior surface of the tire.
Noise emitted by a tire rolling across a road surface is attributable mainly to the vibrations of the contacting surface of the tire with road surface irregularities that generate various acoustic waves. At least a portion of these acoustic waves can be perceived by the human ear as noise both inside and outside of the vehicle. The amplitude of the noise is dependent on e.g., vibration modes of the tire and also the nature of the road surface on which the vehicle moves. The frequency range corresponding to the noise generated by the tire typically ranges from about 20 Hz to 4000 Hz.
Noise outside the vehicle can be attributed to various interactions between e.g., the tire and the road surface and the tire and the air, each of which can cause discomfort to persons along the moving vehicle. The sources of such noise include the impact of the roughness of the road with the contact area of the tire as well as noise generated due to the arrangement of the elements of the tread and its resonance along different paths. The frequency range for such noise can range from about 300 Hz to about 3000 Hz.
Regarding the noise heard inside the vehicle, the modes of sound propagation include vibrations transmitted through the wheel center and the suspension system (up to about 400 Hz) as well as vibrations from aerial transmission of acoustic waves, which can include the high frequency spectrum (about 600 Hz and over).
One important contribution to the noise heard inside the vehicle is provided by cavity noise, which refers to the discomfort caused by the resonance of the air within the tire cavity. This cavity noise is predominant in a specific frequency spectrum between 200 Hz and 250 Hz depending on the geometry of the tire.
To reduce the rolling noise of a tire, particularly cavity noise, it is known to provide the inner wall of the tire with a layer of foam such as e.g., a foam as described in patents or patent applications WO 2006/117944 or U.S. Pat. No. 7,975,740, WO 2007/058311 and U.S. 2009/0053492, U.S. 2007/0175559, WO 2008/062673 and U.S. 2010/0038005, U.S. 2009/0053492, WO 2010/000789 and U.S. 2011/0308677, EP 1529665 or U.S. Pat. No. 7,182,114.
Challenges exist with development of processes and equipment for repeatedly locating the foam in the tire cavity and along the interior surface or wall. For example, tires are currently produced in a wide range of sizes and shapes requiring either different placement machines or adjustability of such machines. Also, if the foam is to be placed by insertion in the tire cavity against the inner surface of the tire in the crown portion, navigation past the tire seat must be considered. The tire seat has a smaller diameter relative to the diameter of the inner surface of the tire. Other challenges also exist.
Accordingly, a system for positioning noise attenuating foam inside a tire against the interior surface would be useful. Such a system that can consistently position the foam over a range of different tires sizes and shapes would be beneficial. Such a system that can be automated would also be particularly useful.
The present invention provides a system for placement of noise attenuating foam along an inside surface of a tire to attenuate cavity noise. The system can be used with tires of various sizes and shapes such that different foam sizes may be utilized. The system provides for automating the process of foam placement in a manner that allows for consistent placement of the foam during e.g., tire manufacture. Additional objects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In one exemplary embodiment of the present invention, a device for placement of a ring onto an interior surface of a tire is provided. The device defines a central axis. The device includes a plurality of holders arranged around the central axis and configured for selectively holding and releasing the ring. A plurality of telescoping arm assemblies are arranged around the central axis, each arm assembly supporting at least one of the holders. Each arm assembly is configured for selectively extending and retracting the holder along a radial direction that is orthogonal to the central axis. A positioning plate is rotatable about the central axis and includes a plurality of guides extending from the central axis along the radial direction. Each guide is in receipt of at least one telescoping arm assembly and is configured so that rotation of the positioning plate about the central axis causes the telescoping arm assemblies to move along the guides and outwardly or inwardly along the radial direction depending upon the direction of rotation of the positioning plate.
In another exemplary aspect, the present invention provides a method for placement of a ring onto an interior surface of a cavity of a tire. The ring has an outside diameter and defines radial and circumferential directions. The method includes the steps of contracting the ring along the radial direction from a first shape to a smaller, second shape, wherein second shape comprises a plurality of folds of the ring along the circumferential direction; placing the ring while in the second shape into the tire cavity; expanding the ring to the first shape and within the tire cavity so as to remove the plurality of folds of the ring along the circumferential direction; and positioning a radially-outermost surface of the ring against the interior surface of the tire.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
For purposes of describing the invention, reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment, can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents
In this first shape, ring 50 has an outside diameter D1 that exceeds the inner seat diameter D3 of the seat 44 of tire 40. By way of example, foam ring 50 may comprise a polyurethane foam as described in WO/2013/182477, but other materials may also be used. Similarly, the shape and dimensions of ring 50 shown in
In step 1B, foam ring 50 is contracted along radial direction R from the first shape shown in step 1A to a smaller, second shape. In this second shape, foam ring 50 forms a plurality of outward opening folds 52 and inward opening folds 54 in an alternating manner along circumferential direction C (also shown e.g., in
As shown in step 1C, foam ring 50 is next inserted through the seat 44 of tire 40 and into tire cavity 46. Because contracted diameter D2 is less than seat diameter D3, foam ring 50 may be readily placed into tire cavity 46. The folded or contracted configuration used for the second shape of foam ring 50 allows the present invention to be used with a variety of different tire shapes and sizes.
In step 1D of
As foam ring 50 is expanded, its radially-outermost surface 60 is eventually placed into contact with the interior surface 42 of tire 40 along its crown portion. If an adhesive has been applied to radially-outermost surface 60, such contact will allow foam ring 50 to be adhered to the interior surface 42 of tire 40. Once foam ring 50 is secured to interior surface 42, tire 40 can be e.g., mounted onto a wheel of a vehicle to provide noise attenuation during operation of the vehicle.
A side view of an exemplary foam ring placement device 100 is shown in
A plurality of telescoping arm assemblies 104 are also arranged around central axis CA. Each telescoping arm assembly 104 supports at least one holder 102 and is configured for selectively extending and retracting holder 102 along radial direction R. Stated differently, telescoping arm assemblies can move holders inwardly and outwardly relative to central axis CA along radial direction R. In
Each telescoping arm assembly 104 includes a post 106 that extends vertically upward from a positioning plate 110 and a fixed plate 116. Positioning plate 110 is rotatable about central axis CA relative to fixed plate 116 and is used to move each post 106 outwardly or inwardly along radial direction R depending upon the direction of rotation of plate 110. One or more mechanisms (not shown) can be used for rotating position plate 110 during operation of device 100.
An axle 126 extends through support base 128 and supports a roller 124 that is freely rotatable about axle 126. Roller 124 is received into a guide 118 that, for this exemplary embodiment, is configured as a spiral slot 118 that spirals outwardly along radial direction R from central axis CA. As best seen in
The rotation of positioning plate about central axis CA and the reaction forces of rollers 124 in spiral slots 118 and bosses 122 in linear slots 120 causes movement of each telescoping arm assembly 104 outwardly or inwardly along radial direction R depending upon the direction of rotation. For example, rotation in the direction of arrow O (
More particularly, a pair of slidable links 146, 148 are pivotally connected at one end by pivot points P1 to holder 102, and at another end by pivot points P3 to post 106. Pivot points P3 are able to move or slide up or down post 106 along vertical direction V. A motor 108 (
Slidable links 146 and 148 are pivotally connected at pivot points P2 to fixed links 150 and 152, which are in turn pivotally connected along an opposite end at pivot points P4 to post 106. The position of pivot points P4 is fixed relative to post 106. For this embodiment, pivot points P2 are located at about a midpoint along the length of slidable links 146 and 148.
As shaft 130 is extended downwardly (arrow D in
Holders 102 are employed to grasp or hold foam ring 50 during its contracting, expanding, and positioning in tire 40. In one exemplary method, as depicted in
An exemplary method of using foam ring placement device 100 to position foam ring 50 will now be described with reference to the various figures. It should be understood that the steps set forth herein, including their sequence, is provided by way of example and other steps and/or sequences may be employed as well. Beginning with
Next, ring support plate 112 is moved (arrows U in
Referring primarily to
Next, in order to provide foam ring 50 with an overall diameter D2 less than the seat diameter D3 of tire 40, positioning plate 110 is rotated (arrow I in
As shown in
Referring now to
Referring now to
Once ring 50 is installed, positioning plate 110 is rotated (arrow I in
While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art using the teachings disclosed herein.
Number | Date | Country | Kind |
---|---|---|---|
14306101 | Jul 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2015/064902 | 6/30/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/001259 | 1/7/2016 | WO | A |
Number | Name | Date | Kind |
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1759681 | Bines | May 1930 | A |
1944767 | Stevens | Jan 1934 | A |
1946787 | Feinberg | Feb 1934 | A |
2171424 | Breth | Aug 1939 | A |
2416523 | Haren | Feb 1947 | A |
3380115 | Soderquist | Apr 1968 | A |
8939486 | Gorham | Jan 2015 | B2 |
20070170620 | Yoshino | Jul 2007 | A1 |
20140116601 | Bormann | May 2014 | A1 |
Number | Date | Country |
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1688240 | Aug 2006 | EP |
1852281 | Nov 2007 | EP |
2727713 | May 2014 | EP |
55081139 | Jun 1980 | JP |
2001171849 | Jun 2001 | JP |
2005333827 | Dec 2005 | JP |
2008254338 | Oct 2008 | JP |
Entry |
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International Search Report for PCT/EP2015/064902 dated Sep. 4, 2015. |
Extended European Search Report for application No. 1430601.8. |
Number | Date | Country | |
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20170144394 A1 | May 2017 | US |