System for reading data on different planes of focus based on reflected light

Information

  • Patent Grant
  • 6328212
  • Patent Number
    6,328,212
  • Date Filed
    Wednesday, June 7, 1995
    29 years ago
  • Date Issued
    Tuesday, December 11, 2001
    23 years ago
Abstract
A system for reading data stored on a target in two different viewing planes includes a laser light source for generating a laser light beam and mirrors for focusing the laser beam on the two spaced apart viewing planes. Sensors detect the light reflected from each of the two viewing planes and generates an electrical signal indicative of the detected light. A signal processor, processes and decodes the data associated with the viewing plane on which the beam is in focus.
Description




BACKGROUND OF THE INVENTION




This invention generally relates to an electro-optical scanning system for reading symbols, especially bar code symbols and, more particularly, to non-laser-based scanners operative for focusing a light beam and the view of a light sensor in different planes exteriorly of a scanner housing.




It has heretofore been proposed to read bar code symbols, particularly of the Universal Product Code (UPC) type, by using laser and non-laser scanners of the type disclosed in, for example, U.S. Pat. Nos. 4,251,798; 4,387,297; 4,409,470; 4,806,742 and 4,825,057, all of which have been assigned to Symbol Technologies, Inc., the assignee of this invention, and are hereby incorporated by reference herein.




Typically, a laser beam generated by a laser source, for example, a gas laser tube or a semiconductor laser diode, is optically focused by an optical train into a generally circular laser beam spot on a symbol. The beam spot is swept by a scanning component over the symbol and forms a scan pattern thereon. Laser light reflected off the symbol is detected by a light sensor, e.g. a photodiode, mounted together with the laser source, the optical train, the scanning component, and the photodiode in a housing, preferably one having a handle to enable hand-held, portable operation.




The symbol itself is a code pattern comprised of a series of bars of various widths, the bars being spaced apart from one another to bound spaces of various widths, the bars and spaces having different light-reflective properties. Although dimensions may vary, depending on the particular application and the density of the symbol, each bar and space of a UPC symbol typically used in the retail industry to identify retail products measures on the order of thousandths of an inch (mils). In practice, the generally circular laser beam spot has a cross-sectional diameter on the order of 6 to 10 mils.




Although the known laser scanners have enjoyed considerable commercial success, there is nevertheless incentive to reduce the cost of the scanner unit. The laser devices produce a very intense light spot of small size, and thus have inherent advantages. However, the laser light sources are of relatively high cost compared, for example, to non-laser sources such as light emitting diodes (LEDs). The use of non-laser sources presents problems, since it is difficult to focus a non-collimated source to beam spot sizes measuring on the order of mils, at least not without resorting to expensive, heavy, multiple-element optical trains or loss of power. LED's can typically be focused to spot sizes on the order of millimeters. However, using such a large-sized beam spot to read bars and spaces which measure on the order of mils imposes a significant burden on the signal processing and decode circuitry for the scanner. Non-reads and reading errors are likely.




By contrast, in laser-based systems, where the laser beam spot dimensions are on the same order of magnitude as those of the bars and spaces to be decoded, the signal processing and decoding circuitry has no such burden. The photodiode in such laser-based systems typically “looks” at a large volume of space surrounding the beam spot and in a common plane therewith.




SUMMARY OF THE INVENTION




It is a principal object of this invention to provide improved electro-optical scanners. Another object is to provide improvements in practicality, reliability, freedom from errors, and/or cost reduction in low-cost, non-laser-based scanners. An additional object is to provide a method of focusing a light beam into a scan spot, and to focus the view of a photodiode into a viewing window which is sized to lie within the scan spot. A further object is to provide a method of positioning the scan spot and the viewing window in different planes exteriorly of a housing for the scanner. In addition, an object is to provide a scanner device which is of low cost and high reliability, and is simple and convenient to operate by unskilled users. Further, an object is to provide an improved scanner that automatically adapts to varying scanning conditions without operator intervention.




To achieve the objects and in accordance with the purpose of the invention, as embodied and broadly described herein, a system for reading data on a target in two different viewing planes includes a laser light source for generating a laser light beam and mirrors for focusing the laser beam toward the data in the two viewing planes. Sensors detect the light reflected from each of the two viewing planes and generates an electrical signal indicative of the detected light. A signal processor, responsive the electrical signal, processes and decodes the data associated with the viewing plane on which the beam is focused. In a preferred embodiment the system further provides for adjusting a bandwidth of the electrical signal.











BRIEF DESCRIPTION OF THE DRAWINGS




The novel features which are considered as character the invention are set forth in the appended claims. The invention itself, however, both as to its construction and its method operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings, wherein:





FIG. 1

is an elevation view in diagrammatic form of one embodiment of a non-laser-based system for reading bar code symbols according to this invention;





FIG. 2

is an enlarged view of a viewing window superimposed on a scan spot that, in turn, is superimposed over a bar code symbol to be read by the system of

FIG. 1

;





FIG. 3

is an elevation view of a scan motor and mirror assembly used in the scanner of

FIG. 1

;





FIG. 4

is a top view of the scan motor and mirror assembly of

FIG. 3

;





FIG. 5

is an elevation view of a hand-held scanner unit constructed according to the embodiment of

FIGS. 1

,


3


and


4


;





FIG. 6

is an electrical circuit diagram in schematic form of a digitizer circuit used in the system of

FIGS. 1-5

according to one embodiment of the invention;





FIGS. 7



a


to


7




f


are timing diagrams of voltages appearing in the circuit of

FIG. 6

;





FIG. 8

is an electrical circuit diagram in schematic form of a movement detector circuit used in the system of

FIGS. 1-5

according to a feature of an alternative embodiment of the invention;





FIG. 9

is an elevation view in diagrammatic form (corresponding to

FIG. 1

) of another embodiment of a non-laserbased system for reading bar code symbols;





FIG. 10

is an enlarged view of a bar code symbol with two viewing windows and a scan spot (corresponding to

FIG. 2

) for the embodiment of

FIG. 9

;





FIG. 11

is a top view of a currently preferred commercial embodiment of the scanner head in accordance with this invention;





FIG. 12

is a side view of a currently preferred commercial embodiment of the scanner head in accordance with this invention; and





FIG. 13

is an electrical circuit diagram in schematic form of a digitizer circuit that may be used in the system of

FIGS. 1-5

according to an embodiment of the invention.











DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS




Referring now to

FIG. 1

of the drawings, a system for reading symbols is illustrated. The term “symbol” as used herein is intended to cover indicia composed of portions having different light-reflective properties. The indicia may, in a preferred case, be the omnipresent UPC bar code symbol, or other codes such as Code 39, Code bar, Interleaved 2 of 5, or other characters.




The system of

FIG. 1

includes a non-laser type of laser source


10


, such as an LED or semiconductor light emitting diode. The source


10


produces a non-coherent, non-collimated, wide-angle light beam


11


which is focused by a curved mirror


12


onto a plane


13


. The bar code symbol


14


to be read is shown in

FIG. 2

, and it is noted that a spot


15


of light produced by the focused beam


11


is much larger than the minimum dimension


16


of the bars or spaces of the symbol


14


in the viewing plane. A light sensor


17


such as a photodiode is included in the system of

FIG. 1

, and the light reflected from the symbol


14


due to light beam


11


is focused by a smaller curved mirror


18


onto the detecting surface of this sensor. An apertured wall


19


blocks reflected light from reaching the sensor


17


except that passing through a slit


20


. This slit is preferably of an elliptical shape, perhaps 6×16 mils in size, to define a field view or viewing window


21


for the sensor as seen in FIG.


2


. The viewing window


21


of the sensor


17


is focused by the mirror


18


to be in a plane


22


, which is axially spaced from the focal plane


13


produced by the mirror


12


for the light beam


11


. The symbol


14


to be read is located in the plane


22


, so the image of the slit


20


in the plane


22


forms the viewing window


21


on the symbol. The focal lengths of the two mirrors


12


and


18


are the same in an example embodiment, so the spacing between plane


13


and plane


22


is due to the difference in spacing of the light source


10


and the sensor


17


from the mirrors.




The mirrors


12


and


18


are driven by a motor


23


as seen in

FIGS. 3 and 4

so that the spot


15


and the viewing window


21


move in the plane


22


across the symbol


14


in a scan line


24


as seen in FIG.


2


. The smaller mirror


18


is mounted on the larger mirror


12


and is angularly displaced in a manner such that a central axis of the mirror


18


is displaced by an angle a with respect to a central axis of the mirror


12


. The light source


10


is on an axis with respect to the mirror


12


which is angularly displaced, by an angle β, with respect to an axis on which the sensor


17


resides. The angle α is one-half that of angle β.




The scanned spot


15


resulting from the light beam


11


is much larger than the viewing window


21


of the sensor


17


, so only a very small part of the illumination by the light beam is sensed; of course, only a small part of the reflected light reaches the photodetector. In addition, an LED generally produces a light beam of lower intensity compared to a laser source. Thus, it is important that the mirror


12


be large so that more of the LED light is focused onto the scan plane and the light density in the spot


15


is reasonably high. Note that the construction of a typical laser scanner is reversed from that of

FIGS. 1 and 2

; in a laser scanner a bright, sharply-focused laser beam produces a spot of about the size of the minimum dimension


16


of the bar code pattern, then the photodetector employed has a field of view much larger than the laser beam spot. In contrast, here the spot


15


produced by the light beam is large, and the viewing window


21


is small.




Referring to

FIG. 5

, in one embodiment, the scanning system of

FIGS. 1-3

is mounted in a hand-held, gun-shaped housing


25


which has a handle


26


and a barrel portion


27


. The system is, in this embodiment, a “contact” type of bar code scanner, ‘in that the package containing the bar code symbol


14


is directly in front of the front or snout end of the housing when the reading operation takes place. A window or opening


28


in the front end of the barrel portion


27


of the housing


25


is transparent to the light beam


11


and the reflected LED light going back to the sensor


17


, and this window


28


is placed in contact, or very close to, the surface


29


of the package having the bar code symbol


14


thereon. An actual window element may be omitted (i.e., it may be just a hole formed in the housing), or the window


28


may be spaced a distance such as ½ inch inside the front end of the housing; this spacing protects the window from scratching.




The plane


22


of the image of the slit


20


is seen to be almost in the same plane as that of the light sensor


17


, as the sensor is near the front of the barrel


27


, vertically displaced from the window


28


. The mirrors


12


and


18


and the drive motor


23


are mounted in the back end of the barrel


27


. The circuitry used to process the electrical signal produced by the sensor, and other control circuitry needed in the unit, is mounted on circuit boards


30


in the handle


26


. The unit of

FIG. 5

is connected to a terminal or base station by a cable


31


containing conductors for carrying the processed bar code data, as well as voltage supplies for the light source


10


and motor


23


. Alternatively, an RF link may be used to send the signals back to a base station, in which case a battery is included within the housing


25


, e.g., in the handle. In either event, a compact, light-weight, hand-held unit is thus provided.





FIG. 6

depicts a preferred digitizer, i.e., a circuit to obtain a digital signal representing a-bar code from the analog signal developed by the light sensor or photodetector


17


. The sensor


17


is connected to circuitry for processing the electrical signals produced as a result of the bar code scan.

FIGS. 7



a


to


7




f


depict the signals appearing at various points in the circuit of FIG.


6


.





FIG. 7



a


depicts the original analog signal that the sensor


17


feeds to a current-to-voltage converter


32


. The converter


32


feeds the developed voltage to a differentiator


33


. The differentiator


33


develops the first-derivative of the converted analog signal. The differentiator


33


sends this first-derivative signal to an amplifier


34


which amplifies and filters the first derivative signal. The solid line

FIG. 7



b


depicts this amplified and filtered (and inverted) first-derivative signal. This signal is inverted since each of the converter


32


, the differentiator


33


, and the amplifier


34


receives its input signal at its inverting input.




The amplified and filtered first-derivative signal is fed to four elements: a delay element


35


, a peak-locating comparator


36


, a false-transition gating comparator


37


, and a margin-threshold circuit


38


. The dotted line in

FIG. 7



b


depicts the delayed first-derivative signal. The amplified first-derivative signal and the delayed first-derivative signal feed the inverting and non-inverting inputs of the peak-locating comparator, respectively. As shown in

FIG. 7



b,


there are points in time where these signals cross; i.e., they are equal. At these crossing points, the output of the peak-locating comparator changes state.

FIG. 7



c


depicts the output of the peak-locating comparator


36


. The peak-locating comparator


36


feeds this output signal to a latch comparator


39


.




The false-transition gating comparator


37


also receives the amplified first-derivative signal at its inverting input. A feedback signal is connected to the non-inverting input of the comparator


37


.

FIG. 7



d


depicts the output of the comparator


37


. If the false-transition gating comparator has changed state since the last change of state of the peak-locating comparator, the latch comparator will change state. In other words, the latch comparator only changes state upon the first transition of the peak-locating comparator following a transition of the gating comparator. In this way, noise that might cause spurious transitions on the output of the peak-locating comparator do not cause false transitions on the latch comparator output unless the noise is big enough to trip the false-transition gating comparator.




The output of the latch comparator


39


, is fed through a transistor


40


to an output


41


.

FIG. 7



e


depicts the signal at the output


41


. Also, for each point in the circuit requiring an analog ground


42


, this ground is developed by an auxiliary circuit


43


.




The level at which the gating comparator trips is determined by the amount of hysteresis resulting from the positive feedback provided. This level is set to be slightly lower than the smallest genuine signal peaks that are expected, but higher than the typical nose levels. The peak-locator comparator, on the other hand, is provided with minimal hysteresis so as to insure maximum digitizing accuracy.




The margin threshold, set by the margin threshold circuit


38


, is set to be a fixed D.C. voltage below zero. The margin threshold circuit


38


acts like a retriggerable one shot multivibrator that will not time out as long as there is a continuous series of pulses that exceed the threshold. When the pulses stop long enough for it to time out, the digitized bar output is forced back to the white (space) state.

FIG. 7



f


depicts the output of the margin threshold circuit


38


. This margin threshold circuit


38


provides increased noise immunity in the margin, i.e. the region beyond the extremes of the bar code.




Referring to

FIG. 8

, a technique for turning the scan motor


23


on and off is disclosed. Usually, a trigger switch is employed so that the user can manually initiate the scan operation by squeezing the trigger on the handle of a hand-held scanner unit when the user is ready to read a bar code symbol. In the interest of reducing the parts count and assembly time, and thus lowering cost and increasing reliability, the mechanical trigger switch is eliminated by turning the unit on in response to the unit being picked up by the operator. A motion or acceleration detecting mechanism is thus employed, so whenever the unit is laid down on the counter by the user, the scan motor


23


and the LED light source


10


are turned off (as by a time out arrangement), but when the unit is picked up the motion is detected and used to initiate operation of the scanner.




To this end, the coil


50


of the motor


23


is connected through a switch


51


in series with the power supply


52


, so the motor


23


is energized only when the FET switch


51


is turned on. The voltage across the coil


50


is detected by a detector


53


, however, so that when the motor coil is not energized, any movement of the motor shaft can be sensed due to a small voltage generated in the coil by movement of the rotor past the coils. The mirrors


12


and


18


are pivoted to rotate freely with the motor shaft, and any slight movement when the motor coil


50


is not energized will cause the mirrors to move. The output


54


from the detector


53


is applied to a controller


55


, and an output


56


from the controller


55


is applied to the gate of the FET switch


51


to turn on or turn off the motor. The controller


55


may be an Intel 8031 type of microcontroller, for example, and may be the controller used to evaluate the digitized bar code signals from output


41


in FIG.


6


. In addition, an output


57


from the controller


55


is employed to activate the LED light source


10


. An indicator light


58


(or beeper) may also be activated by the controller


55


when a valid bar code is decoded, demonstrating to the user that the task is completed. The controller


55


may also contain timing registers used to count down various time-out periods; for example, the motor and light source may be automatically cut off after a given period since the turn-on initiated by the detector


53


, or after a valid bar code has been recognized. If the unit is turned off by the time-out when the user still has the housing


25


in his hand and is going to read other bar codes, then it will be turned on again due to the movement to orient to toward the next bar code symbol.




Instead of the contact type of scanner seen in

FIG. 5

, the unit may be of the type held several inches or more away from the symbol to be read, as found, for example, by reference to U.S. Pat. Nos. 4,387,297; 4,409,470 and 4,816,660, the entire contents of which are hereby incorporated by reference herein. The housing


25


can also be incorporated in a stand-alone workstation mounted on a counter top or similar support surface for use in either a scan-above, scan-below or scan-sideways systems. The head can be incorporated in a fixed or adjustable mount installation.




The scanning mechanism including the pivoted mirrors


12


and


18


mounted on the shaft


60


of the motor


23


is operative for sweeping the scan spot


15


across the symbol


14


in a scan, and is preferably a high-speed scanner motor of the type shown and described in U.S. Pat. No. 4,387,397, the entire contents of said patent being incorporated herein by reference and made part of the instant application. For purposes of this application, it is believed to be sufficient to point out that the scanner motor


23


has an output shaft


60


on which the focusing mirror


12


is fixedly mounted. The motor


23


is driven to reciprocatingly and repetitively oscillate the shaft and mirror in alternate circumferential directions about the axis of the shaft


60


over are lengths of any desired size, typically much less than 360° (The embodiment of

FIGS. 1 and 5

uses an angle of about 32°), and at a rate of speed on the order of a plurality of oscillations per second. In a preferred embodiment, the focusing mirror


12


and the shaft


60


are oscillated jointly so that the scan spot


15


is respectively swept in a linear scan


24


across the symbol


1


-


4


lengthwise thereof an angular distance or arc length at the scan plane


22


of about 32° and at a rate of about twenty scans to forty oscillations per second.




Although this invention is being described in connection with a single linear scan


24


extending across a symbol


14


, it is not intended for the invention to be so limited, since various other types of scan pattern may be formed over the symbol to be read. The scan pattern, for example, can be a set of mutually parallel linear scan lines, as set forth in copending application Ser. No. 317,533, filed Mar. 1, 1989, or in U.S. Pat. Nos. 4,369,361 or 4,387,297.




As previously mentioned, each of the bars and spaces of the symbol


14


of the density commonly found in the retail industry for identifying retail merchandise measures on the order of a few mils. The scan spot


15


, which is focused by the focusing mirror


12


, measures on the order of several millimeters and, hence, would lead to decoding errors, since the scan spot


15


is much too large to reliably detect the leading and trailing edges of each bar of the symbol. In laser-based scanners, the cross-section of the scan spot at the symbol generally measures from 6- to 10-mils, and this size is generally regarded as being optimal for minimizing decoding and reading errors without resorting to complex, highly sophisticated, signal processing circuitry or excess power loss.




Hence, in accordance with this invention, imaging means are provided in the housing


25


for imaging a viewing window


21


of the photodiode


17


, the viewing window


21


having an area smaller than that of, and located entirely within, the scan spot


15


. The imaging means advantageously includes an imaging mirror


18


, and an apertured wall


19


having an aperture or slit


20


formed therethrough. The imaging mirror


18


is advantageously mounted on the focusing mirror


12


for joint movement therewith by the scanner motor


23


about the axis or the shaft


60


. The imaging mirror


18


is angularly offset from the axis of the mirror


12


at an angle α. The slit


20


is located immediately adjacent a sensor opening of the photodiode


17


. The sensor opening can itself serve as the slit


20


. Alternatively, the photodiode


17


may advantageously be a very small photodetector. Such a small photodetector reduces noise, lowers cost of the scanner, and diminishes sensitivity to soiled optics. The slit


20


, in a preferred embodiment, is formed with a generally rectangular or elliptical cross-section whose shorter dimension, e.g. 6-mils, is located along the scan direction, and whose longer dimension, e.g. 16-mils, is located transversely of the scan direction. The rectangular slit


20


, together with the imaging mirror


18


, form the viewing window


21


with a similar rectangular shape, as best shown in FIG.


2


. If the slit


20


is the preferable elliptical shape, then the viewing window


21


will have a similar elliptical shape.




The imaging mirror


18


, which also has a generally spherical reflecting surface, positions the viewing window


21


at a viewing plane


22


that is located exteriorly of the housing


25


. The viewing plane


22


is longitudinally spaced away from the scan plane


13


. Both the focusing and imaging mirrors


12


and


18


, preferably, but not necessarily, have the same focal length. The slit


20


is imaged at the viewing plane


22


with a magnification close to one, thereby resulting an image size of the slit of about 6-by-16 mils (the size of the viewing window


21


). A first optical axis is concentric with the light beam


11


between the LED


10


and the focusing mirror


12


, and a second optical axis is concentric with the with the returning light beam between the imaging mirror


18


and the photodiode


17


. The angle β included between these first and second optical axes is on the order of twice the angular offset˜between the imaging and focusing mirrors.




Hence, in accordance with this invention, the photodiode


17


“sees” only a very small central portion of the LED scan spot


15


. The image of the photodiode slit


20


constitutes the actual scanning spot. The resulting system, therefore, does not have the decoding errors which would be inherent in using a multimillimeter sized scan spot, but, instead uses a viewing window whose dimensions, at least as considered along the scan direction, are on the same order of magnitude as those of the bars and spaces of the symbol to be read.




The invention is not intended to be limited to rectangular slits, since other shapes are possible. The shape of the slit determines the depth of focus and the readability of the symbol.




As shown in the alternate embodiment of

FIG. 9

, rather than relying on a single photodiode, a pair of photodiodes


17




a


and


17




b


are provided in the bar code reader, each photodiode and apertured wall has associated with it its own imaging mirror


18




a


and


18




b


which, in turn, form a pair of superimposed viewing windows


21




a


and


21




b


as seen in FIG.


10


. The viewing window


21




a


is more suited for high density bar code symbols, whereas the viewing window


21




b


is larger and more suited for low density bar code symbols. The window


21




b


has a width corresponding to the minimum width of features of the bar code symbol


14




b.


Alternatively, the viewing windows


21




a


and


21




b


may be in different viewing planes


22


, offset from each other as well as from the scan plane


13


; thus, symbols at different distances from the reader unit may be brought into sharp focus, thereby extending the working range.





FIGS. 11 and 12

depict a currently preferred commercial embodiment of a scanner head in accordance with the present invention. The scanning components are contained with a casing


62


which is preferably of light-weight plastic, yet is sturdy enough to withstand the rigors of normal use. All major components may be mounted on a printed circuit board


64


. These major components comprise a light-emitting diode


66


, a photodetector


68


, a scanning assembly


70


, as well as the various electronic and other components to provide the scanning of symbols as described herein.




The scanning assembly


70


includes a coil


72


, a magnet


74


, a motor support frame


76


, a pair of leaf springs


78


, preferably of Mylar, a smaller mirror


80


, and a larger mirror


82


. The light from the LED


66


follows an axis


84


and reflected light returning to the scanner from a symbol to the photodetector follows an axis


86


. As before, the angle between the axes


84


and


86


is β, preferably about 8°, for example. Light from the LED


66


, reflected by the larger mirror


82


, leaves and returns to the scanner in a scan plane


88


. The angle r between the axis


84


and the scan plane


88


is preferably about 7.5° to 8°, for example. As shown in

FIG. 12

, the LED is tilted up slightly to provide this angle, in combination with the arrangement of the larger mirror


82


.




To scan a symbol, the coil


72


is pulsed with electrical power a plurality of times a second to provide on the order of 40 scans per second, for example. When the coil


72


is energized, it attracts the magnet


74


, which is attached to a mirror support frame


90


. The mirror support frame


90


supports the mirrors


80


and


82


. Attracting the magnet


74


into the coil


72


pivots the mirror support frame


90


and the mirrors


80


and


82


about a pivot


92


. This pivoting action creates torsion stress in the leaf springs


78


and, when the coil is deenergized, the leaf springs restore the mirror support frame and the mirrors to their quiescent position. Pulsing the coil


72


with an electrical pulse train coordinated with the restorative strength of the leaf springs


78


provides a smooth, even scan of the desired frequency and scan width.




As shown in

FIGS. 11 and 12

, the scanner of the present invention requires no trigger as in known scanners. The scanner preferably employs the motion sensor as described with regard to

FIG. 8

which detects when the user picks up the hand-held unit, and turns on the light source and the source of the electrical pulse train to the coil


72


in response to this detection. The pulse train and light source can then be turned off by a time-out circuit, or in response to decoding a valid bar code. The motion sensor also may sense when the user moves the scanner to a next bar code and thereby initiate a scan.




Referring to

FIG. 13

, the sensor


17


is connected to circuitry for processing the electrical signals produced as a result of the bar code scan. This digitizer circuitry may be of the same general type disclosed in U.S. patent application Ser. No. 440,510, filed Nov. 22, 1989, or other such digitizing circuitry as set forth in the above-identified patents; for example, such signal processing circuitry can be of the type described and claimed in U.S. Pat. No. 4,360,798, incorporated herein by reference. However, according to one feature of a preferred embodiment, an automatic bandwidth control is added. The analog signal produced by the sensor


17


on line


94


is applied to a differential circuit


96


which produces an output that is the first derivative of the analog signal. The frequency content or bandwidth of the analog signal or the first derivative signal is dependant upon the type of bar code symbol


14


being scanned. A high density bar code


14


produces a higher frequency of transitions between black and white and so the signal has more peaks and valleys, or the first derivative has more zero crossings. The output of the differential circuit bar to a low-pass filter


98


which has a resistor


100


an the


102


connected across the differentiator output. The cut-off frequency of this filter is dependant upon the value of the capacitor in series with the resistor, and so in order this cut-off frequency (and thus switch the bandwidth to which the digitizing circuitry responds) and additional capacitor


104


is in parallel with the capacitor


102


and a switch


106


provided to remove this capacitor


104


from the filter circuit. When a voltage exceeding the threshold voltage of the FET switch


106


is applied to a line


108


, the switch completes the circuit to place the capacitor


104


in parallel with the capacitor


102


and thus lowers the cutoff frequency (narrows the bandwidth), but if a zero voltage is applied by the line


108


to the gate of FET switch then the capacitor


104


is removed and the cut-off frequency is higher (bandwidth is wider). The output


110


from the filter is applied to a zero-crossing detector


112


, producing an output. This signal, again, will have a higher frequency content when the bar code density is higher, since the number of zero-crossings per unit time is higher. The output of the zero-crossing detector


112


is coupled to further processing circuitry


114


of conventional type, producing a digitized electrical signal at output


116


, and this signal is either sent to the terminal unit by the cable


31


, or further processed to recognize and recover bar code data in the housing


25


itself. In addition, however, the output signal of the zero-crossing detector


112


is applied to a detector


118


(e.g., an integrator circuit and an invertor) to produce a voltage on the line


108


back to the FET switch


106


that is high for low density bar codes and zero for high density bar codes. In this manner, the capacitor


104


is switched out of the circuit when scanning high density bar codes, making the bandwidth of the filter wider, or the capacitor


104


is left in the filter when scanning low density bar codes, making the bandwidth narrower. Thus, due to the narrower bandwidth, noise is removed from the processing circuitry for low density bar code scanning, making it more likely to obtain a valid bar code recognition.




Alternatively, the bandwidth switching circuitry can be response to the output of the bar code recognition arrangement, i.e., downstream of the processor


114


. The bar code signals produced at the output


116


are usually examined to see if a valid bar code is being read. A bar code can be recognized or distinguished from noise or from text printed on the package by various methods, or combinations of methods. For example, the number of transitions per unit of scan, or the ratio of black to white per unit of scan, can indicate that the pattern being scanned is most likely a bar code rather than text or other figures. Also, or in addition, a look-up table of valid bar code patters may be maintained in memory and compared with the bar code signals on the output


116


. This recognition can be used to select broad or narrow bandwidth, based on identifying the actual type of bar code (high density or low density) being scanned, or failure to recognize a bar code in one scan can result in the bandwidth being switched to see if a valid code is recognized in subsequent scans.




It will be understood that each of the elements described above, or two or more together, also may find a useful application in other types of constructions differing from the types describes above.




While the invention has been illustrated and described as embodied in a light emitting diode scanner, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.




Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for the various applications without omitting features that, from the stand point of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention and, therefore, such adaptations should be and are intended to be comprehended within the meaning and range of equivalence of the following claims.




What is claimed as new and desired for protection by a letters patent is set forth in the appended claims.



Claims
  • 1. A system for detecting reflected light comprising:a light source for generating a light beam: means for sweeping the light beam across an object: means for detecting light reflected by the object and for generating electrical signals indicative of the detected light; circuitry means for discriminating the electrical signals, said circuitry means including means for filtering with a respective cutoff frequency each electrical signal to provide a respective output signal having a respective bandwidth, wherein the means for filtering includes a low pass filter having a resistor in series with a first capacitor which is in parallel with a second capacitor in series with a switch; and means for detecting a density of variations of the reflected light from the object and for outputting a control signal to the switch, the switch moving between a first and second position in response to the control signal.
  • 2. The system according to claim 1 wherein, when the control signal indicates a first density, the filtering means includes means for moving the switch to the first position lowering the filtering frequency of the low pass filter, and, when the control signal indicates a second density higher than the first density, the switch moves to the second position corresponding to an increased bandwidth cutoff frequency of the low pass filter.
  • 3. A method for detecting reflected light comprising steps of:generating a light beam; sweeping the light beam across an object; detecting light reflected by the object and generating electrical signals indicative of the detected light; discriminating the electrical signals, said discriminating step including the step of filtering with a respective cutoff frequency each electrical signal to provide a respective output signal having a respective bandwidth, wherein the filtering step includes the step of filtering each electrical signal through a low pass filter having a resistor in series with a first capacitor which is in parallel with a second capacitor in series with a switch; detecting a density of variations of the reflected light from the object; and outputting a control signal based on the density to the switch, the switch moving between a first and second position in response to the control signal.
  • 4. The method according to claim 3 further including the steps of moving the switch to the first position lowering the filtering frequency of the low pass filter when the control signal indicates a first density, and moving the switch to the second position raising the filtering frequency of the low pass filter when the control signal indicates a second density.
Parent Case Info

This application is a divisional of U.S. patent application Ser. No. 08/425,808, filed Apr. 20, 1995, now U.S. Pat. No. 5,557,094 which is a divisional of U.S. patent application Ser. No. 08/056,878, filed May 5, 1993, now U.S. Pat. No. 5,410,139 which is a continuation of U.S. patent application Ser. No. 08/047,340, filed Apr. 19, 1993, now U.S. Pat. No. 5,268,564 which is a continuation of U.S. patent application Ser. No. 07/772,745, filed Oct. 7, 1991, now abandoned which is a continuation of U.S. patent application Ser. No. 07/562,130, filed Aug. 3, 1990, which issued into U.S. Pat. No. 5,151,580 on Sep. 29, 1992. The U.S. patent applications are hereby incorporated by reference.

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Continuations (3)
Number Date Country
Parent 08/047340 Apr 1993 US
Child 08/056878 US
Parent 07/772745 Oct 1991 US
Child 08/047340 US
Parent 07/562130 Aug 1990 US
Child 07/772745 US