The present invention generally involves a combustor such as may be incorporated into a gas turbine or other turbo-machine.
Combustors are commonly used in industrial and power generation operations to ignite fuel to produce combustion gases having a high temperature and pressure. For example, turbo-machines such as gas turbines typically include one or more combustors to generate power or thrust. A typical gas turbine includes an inlet section, a compressor section, a combustion section, a turbine section, and an exhaust section. The inlet section cleans and conditions a working fluid (e.g., air) and supplies the working fluid to the compressor section. The compressor section increases the pressure of the working fluid and supplies a compressed working fluid to the combustion section. The combustion section mixes fuel with the compressed working fluid and ignites the mixture to generate combustion gases having a high temperature and pressure. The combustion gases flow to the turbine section where they expand to produce work. For example, expansion of the combustion gases in the turbine section may rotate a shaft connected to a generator to produce electricity.
The combustion section may include one or more combustors annularly arranged between the compressor section and the turbine section, and various parameters influence the design and operation of the combustors. For example, higher combustion gas temperatures generally improve the thermodynamic efficiency of the combustor. However, higher combustion gas temperatures also promote flame holding conditions in which the combustion flame migrates towards the fuel being supplied by nozzles, possibly causing accelerated damage to the nozzles in a relatively short amount of time. In addition, higher combustion gas temperatures generally increase the disassociation rate of diatomic nitrogen, increasing the production of nitrogen oxides (NOX). Conversely, a lower combustion gas temperature associated with reduced fuel flow and/or part load operation (turndown) generally reduces the chemical reaction rates of the combustion gases, increasing the production of carbon monoxide and unburned hydrocarbons.
In a particular combustor design, the combustor may include an end cap that extends radially across at least a portion of the combustor. A plurality of tubes may be radially arranged in one or more tube bundles across the end cap to provide fluid communication for the compressed working fluid through the end cap and into a combustion chamber. Fuel supplied to a fuel plenum inside the end cap may flow around the tubes and provide convective cooling to the tubes before flowing across a baffle and into the tubes. The fuel and compressed working fluid mix inside the tubes before flowing out of the tubes and into the combustion chamber.
Although effective at enabling higher operating temperatures while protecting against flame holding and controlling undesirable emissions, some fuels and operating conditions may produce very high frequencies in the combustor. Increased vibrations in the combustor associated with high frequencies may reduce the useful life of one or more combustor components. Alternately, or in addition, high frequencies of combustion dynamics may produce pressure pulses inside the tubes and/or the combustion chamber that may adversely affect the stability of the combustion flame, reduce the design margins for flame holding, and/or increase undesirable emissions. Therefore, a system that adjusts resonant frequencies in the combustor would be useful to enhancing the thermodynamic efficiency of the combustor, protecting the combustor from accelerated wear, promoting flame stability, and/or reducing undesirable emissions over a wide range of combustor operating levels.
Aspects and advantages of the invention are set forth below in the following description, or may be obvious from the description, or may be learned through practice of the invention.
One embodiment of the present invention is a combustor that includes an end cap that extends radially across at least a portion of the combustor. The end cap includes an upstream surface axially separated from a downstream surface. A plurality of tubes extend from the upstream surface through the downstream surface of the end cap to provide fluid communication through the end cap. Each tube in a first set of the plurality of tubes has an inlet proximate to the upstream surface and an outlet downstream from the downstream surface. Each outlet has a first portion that extends a different axial distance from the inlet than a second portion.
Another embodiment of the present invention is a combustor that includes an end cap that extends radially across at least a portion of the combustor. The end cap includes an upstream surface axially separated from a downstream surface. A first tube bundle extends radially across at least a portion of the end cap to provide fluid communication through the end cap. A first plurality of tubes in the first tube bundle extend downstream from the downstream surface. Each tube in the first plurality of tubes has a first inlet proximate to the upstream surface and a first outlet downstream from the downstream surface. Each first outlet has a first portion that extends a different axial distance from the first inlet than a second portion. A second tube bundle extends radially across at least a portion of the end cap to provide fluid communication through the end cap. A second plurality of tubes in the second tube bundle extend downstream from the downstream surface. Each tube in the second plurality of tubes has a second inlet proximate to the upstream surface and a second outlet downstream from the downstream surface. Each second outlet has a third portion that extends a different axial distance from the second inlet than a fourth portion.
The present invention may also include a gas turbine having a compressor, a combustor downstream from the compressor, and a turbine downstream from the combustor. An end cap extends radially across at least a portion of the combustor and includes an upstream surface axially separated from a downstream surface. A combustion chamber is downstream from the end cap. A plurality of tubes extend from the upstream surface through the downstream surface of the end cap to provide fluid communication through the end cap. Each tube has an outlet downstream from the downstream surface with a first portion that extends a different axial distance into the combustion chamber than a second portion.
Those of ordinary skill in the art will better appreciate the features and aspects of such embodiments, and others, upon review of the specification.
A full and enabling disclosure of the present invention, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream,” “downstream,” “radially,” and “axially” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. Similarly, “radially” refers to the relative direction substantially perpendicular to the fluid flow, and “axially” refers to the relative direction substantially parallel to the fluid flow.
Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Various embodiments of the present invention include a combustor that reduces combustion dynamics while enhancing the thermodynamic efficiency, promoting flame stability, and/or reducing undesirable emissions over a wide range of combustor operating levels. In general, an end cap may extend radially across at least a portion of the combustor, and a plurality of tubes radially arranged across the end cap may provide fluid communication through the end cap to a combustion chamber downstream from the end cap. Each tube has an inlet proximate to an upstream surface of the end cap and an outlet through a downstream surface of the end cap. In particular embodiments, the outlet for one or more tubes may extend downstream from the downstream surface and may be sloped, tapered, and/or stepped to vary the shape, position, and/or vortex shedding associated with the flame in the combustion chamber. The different lengths and/or shapes of the outlets may decouple the natural frequency of the combustion dynamics, reduce flow instabilities, and/or axially distribute the combustion flame across the downstream surface of the end cap. As a result, various embodiments of the present invention may allow extended combustor operating conditions, extend the life and/or maintenance intervals for various combustor components, maintain adequate design margins of flame holding, and/or reduce undesirable emissions. Although exemplary embodiments of the present invention will be described generally in the context of a combustor incorporated into a gas turbine for purposes of illustration, one of ordinary skill in the art will readily appreciate that embodiments of the present invention may be applied to any combustor incorporated into any turbo-machine and are not limited to a gas turbine combustor unless specifically recited in the claims.
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
The combustors 20 may be any type of combustor known in the art, and the present invention is not limited to any particular combustor design unless specifically recited in the claims.
The tubes 52 are radially arranged in an end cap 56 upstream from the combustion chamber 54. As shown, the end cap 56 generally extends radially across at least a portion of the combustor 20 and may include an upstream surface 58 axially separated from a downstream surface 60. A cap shield or shroud 62 may circumferentially surround the upstream and downstream surfaces 58, 60. Each tube 52 may extend from the upstream surface 58 and/or through the downstream surface 60 of the end cap 56 to provide fluid communication for the compressed working fluid 18 to flow through the end cap 56 and into the combustion chamber 54.
Various embodiments of the combustor 20 may include different numbers, shapes, and arrangements of tubes 52 separated into various bundles across the end cap 56, and
The upstream surface 58, downstream surface 60, and shroud 62 generally define a fuel plenum 96 inside the tube bundle 90, and a baffle 98 may extend radially between the upstream and downstream surfaces 58, 60 to axially divide the fuel plenum 96 inside the end cap 56. Specifically, the upstream surface 58, shroud 62, and baffle 98 may enclose or define an upper fuel plenum 100 around the upper portion of the tubes 52, and the downstream surface 60, shroud 62, and baffle 98 may enclose or define a lower fuel plenum 102 around the lower portion of the tubes 52.
A conduit 104 may extend through the upstream surface 58 or shroud 62 of the end cap 56 to provide fluid communication for fuel 22, diluents, and/or other additives to flow into the fuel plenum 96. The fuel 22, diluent, and/or other additives may flow around the tubes 52 in the lower fuel plenum 102 to provide convective cooling to the tubes 52 and pre-heat the fuel 22. The fuel 22 may then flow through holes or gaps 106 in the baffle 98 and into the upper fuel plenum 100. Once in the upper fuel plenum 100, the fuel 22 may flow through fuel ports 108 in one or more tubes 52 to mix with the compressed working fluid 18 inside the tubes 52 before flowing into the combustion chamber 54. The fuel ports 108 may be angled radially, axially, and/or azimuthally to project and/or impart swirl to the fuel 22 flowing through the fuel ports 108 and into the tubes 52. In this manner, the compressed working fluid 18 may flow into the tubes 52, and the fuel 22 from the upper fuel plenum 100 may flow through the fuel ports 108 and into the tubes 52 to mix with the compressed working fluid 18.
As the fuel-working fluid mixture flows through the tubes 52 and into the combustion chamber 54, the flames of adjacent tubes 52 may interact with one another produce very high frequencies, flow oscillations, and/or vibrations in the combustor 20. For each embodiment shown in
In the particular embodiment shown in
In the particular embodiment shown in
In the particular embodiment shown in
In the particular embodiment shown in
One of ordinary skill in the art will readily appreciate from the teachings herein that the various sloped, stepped, and tapered outlets 94 shown in
The various embodiments described and illustrated with respect to
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
This invention was made with Government support under Contract No. DE-FC26-05NT42643, awarded by the Department of Energy. The Government has certain rights in the invention.