The present invention generally relates to a combustor of a gas turbine. More particularly, this invention includes a system for reducing flame holding within the combustor.
Gas turbines typically include a compressor, a combustion section downstream from the compressor and a turbine downstream from the combustion section. The combustion section includes at least one combustor that is at least partially enclosed by an end cover that is coupled to an outer casing. The outer casing at least partially defines a plenum around the combustor. At least one fuel nozzle extends downstream from the end cover and at least partially through a cap assembly that extends radially within the casing. An annular liner such as a combustion liner, a transition duct or a transition nozzle extends downstream from the cap assembly. The liner generally includes a plurality of heat transfer features such bumps, ridges, ribs or grooves that extend along an outer surface of the liner. The liner at least partially defines a combustion chamber within the combustor. The liner may also at least partially define a hot gas path that extends between the combustion chamber and an inlet of the turbine.
An annular flow sleeve such as a combustion liner flow sleeve and/or an impingement sleeve surrounds the liner. An annular flow passage is at least partially defined between the outer surface of the liner and an inner surface of the flow sleeve. The annular flow passage at least partially defines a flow path between the plenum and a head end of the combustor which is upstream from the cap assembly. The flow sleeve generally includes a plurality of cooling holes which provide for fluid communication between the plenum and the annular flow passage.
In operation, air enters the compressor through an inlet and is progressively compressed as it flows through the compressor towards the combustion section. The compressed air flows from the compressor into the plenum at a first pressure which is commonly referred to as the compressor discharge pressure. A portion of the compressed air flows through the cooling holes of the flow sleeve and into the annular flow passage. The compressed air is routed through the annular flow passage towards the end cover or head end of the combustor. The compressed air reverses direction at the head end and is routed through or across each fuel nozzle. Fuel from each or some of the fuel nozzles is mixed with the compressed air to form a combustible mixture. The combustible mixture is routed into the combustion chamber where it is burned to produce a hot gas at a highly energized state. The hot gas flows through the hot gas path to the turbine.
The compressed air that is routed through the annular flow passage provides convective and/or conductive cooling to the outer surface of the liner. However, due to friction with the outer surface of the liner and/or an inner surface of the flow sleeve, a significant pressure drop is realized at the head end of the combustor with respect to the compressor discharge pressure. As a result, the pressure of the compressed air that flows through a premix flow passage defined within a burner tube that surrounds a portion of each fuel nozzle may not be sufficient to prevent flame holding at or near a tip portion of the fuel nozzles and/or within the burner tube, thereby increasing thermal stresses at the tip portion and/or limiting the mechanical life of the burner tubes and/or the fuel nozzles and potentially causing damage to surrounding combustor parts and/or to the hot gas path.
In particular combustor designs having a center fuel nozzle surrounded by one or more secondary fuel nozzles comprising one or more tube bundles, also known as a micro mixer system, the center fuel nozzle limits the flame holding capability of the micro mixer system. This is at least partially due to a significant pressure drop of the compressed air at the head end of the combustor with respect to the compressor discharge pressure. This pressure drop is generally caused by friction loses through the annular flow passage, friction losses due the plurality of tubes of the tube bundles and/or additional losses due to a large portion of the compressed air being directed through each of the plurality of tubes. Accordingly, an improved system for providing compressed air to a fuel nozzle, particularly a center fuel nozzle of a combustor would be useful in the art.
Aspects and advantages of the invention are set forth below in the following description, or may be obvious from the description, or may be learned through practice of the invention.
One embodiment of the present invention is a system for reducing flame holding within a combustor of a gas turbine. The system includes a high pressure plenum and a head end plenum at least partially defined between a casing and an end cover of the combustor. A cap assembly extends radially within the combustor. The cap assembly includes a base plate positioned downstream from the end cover, a cap plate positioned downstream from the base plate and an annular shroud that extends at least partially therebetween. The base plate and the shroud at least partially define an inner plenum within the cap assembly and the base plate at least partially defines a fuel nozzle passage. A primary fuel nozzle extends from the end cover through the fuel nozzle passage and through the inner plenum. The primary fuel nozzle has an annular burner tube that at least partially defines a premix flow passage through the cap assembly. The burner tube at least partially defines an inlet to the premix flow passage. A high pressure flow passage and a cooling flow passage are defined within the combustor. The high pressure flow passage defines a flow path between the high pressure plenum and the inner plenum, and the cooling flow passage defines a flow path between the high pressure plenum and the head end plenum.
Another embodiment of the present invention is a combustor that includes an end cover coupled to an outer casing. The end cover and the casing at least partially define a head end plenum and a high pressure plenum within the combustor. An annular cap assembly extends radially within the combustor. The cap assembly comprises a radially extending base plate axially separated from a radially extending cap plate and a shroud that extends therebetween. The cap assembly includes an inlet port that extends through the shroud. A fuel nozzle passage is at least partially defined by the base plate. A primary fuel nozzle extends downstream from the end cover and at least partially through the fuel nozzle passage. The primary fuel nozzle includes an annular burner tube that defines a premix flow passage through the primary fuel nozzle. The burner tube at least partially defines an inlet to the premix flow passage. An inner plenum is at least partially defined by the base plate, the cap plate, the shroud and the burner tube. The inlet port defines a flow path into the inner plenum. The inlet of the burner tube defines a flow path between the inner plenum and the premix flow passage. A high pressure flow passage and a cooling flow passage are at least partially defined within the combustor. The high pressure flow passage being in fluid communication with the inlet port of the cap assembly. The high pressure flow passage defines a flow path between the high pressure plenum and the inner plenum. The cooling flow passage defines a flow path between the high pressure plenum and the head end plenum.
Another embodiment of the present invention includes a gas turbine. The gas turbine includes a compressor at an upstream end of the gas turbine, a turbine at downstream end of the gas turbine and a combustor disposed between the compressor and the turbine. The combustor includes an end cover coupled to a casing. The casing is in fluid communication with the compressor. The casing at least partially defines a high pressure plenum that surrounds the combustor. The end cover at least partially defines a head end plenum within the combustor. The combustor further includes a system for reducing flame holding within the combustor. The system comprises a cap assembly that extends radially within the combustor. The cap assembly has a base plate positioned downstream from the end cover, a cap plate positioned downstream from the base plate and an annular shroud that extends at least partially therebetween. The base plate and the shroud at least partially define an inner plenum within the cap assembly. The base plate at least partially defines a fuel nozzle passage. A primary fuel nozzle extends from the end cover through the fuel nozzle passage and through the inner plenum. The primary fuel nozzle includes an annular burner tube that at least partially defines a premix flow passage through the cap assembly. The burner tube at least partially defines an inlet to the premix flow passage. A high pressure flow passage and a cooling flow passage are at least partially defined within the combustor. The high pressure flow passage defines a flow path between the high pressure plenum and the inner plenum, and the cooling flow passage defines a flow path between the high pressure plenum and the head end plenum.
Those of ordinary skill in the art will better appreciate the features and aspects of such embodiments, and others, upon review of the specification.
A full and enabling disclosure of the present invention, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream,” “downstream,” “radially,” and “axially” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. Similarly, “radially” refers to the relative direction substantially perpendicular to the fluid flow, and “axially” refers to the relative direction substantially parallel to the fluid flow.
Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents. Although exemplary embodiments of the present invention will be described generally in the context of a combustor incorporated into a gas turbine for purposes of illustration, one of ordinary skill in the art will readily appreciate that embodiments of the present invention may be applied to any combustor incorporated into any turbomachine and are not limited to a gas turbine combustor unless specifically recited in the claims.
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
The compressed working fluid 18 is mixed with a fuel 20 from a fuel supply system 22 to form a combustible mixture within one or more combustors 24 that are disposed downstream from the compressor 16. The combustible mixture is burned to produce combustion gases 26 having a high temperature and pressure. The combustion gases 26 flow through a turbine 28 of a turbine section. The turbine section may include one or more stages of turbine blades (not shown) that are coupled to a shaft 30. As the combustion gases flow through the turbine 28, thermal and kinetic energy is transferred to the rotor blades thereby causing the shaft 30 to rotate. The shaft 30 may connect the turbine 28 to a generator 32 for producing electricity. Exhaust gases 34 from the turbine 28 flow through an exhaust section 36 that connects the turbine 28 to an exhaust stack 38 downstream from the turbine 26. The exhaust section 36 may include, for example, a heat recovery steam generator (not shown) for cleaning and extracting additional heat from the exhaust gases 34 prior to release to the environment.
The combustors 24 may be any type of combustor known in the art, and the present invention is not limited to any particular combustor design unless specifically recited in the claims.
As shown in
As shown in
In further embodiments, an annular burner tube 90 surrounds at least a portion of the secondary fuel nozzle(s) 48 to at least partially define a premix flow passage 92 through the secondary fuel nozzle(s) 48 and/or through the cap assembly 50. The burner tube 90 may be connected to the secondary fuel nozzle 46 to form a singular component or the burner tube 90 may be a separate component. For example, the burner tube 90 may be coupled to the cap plate 72 and/or to the base plate 70 of the cap assembly 50. In particular embodiments, a plurality of swirler vanes 94 are disposed within the premix flow passage 88 between the secondary fuel nozzle 48 and the burner tube 90. The burner tube 90 at least partially defines an inlet 96 to the premix flow passage 92 and an outlet 98 spaced downstream from the inlet 96 generally adjacent to the cap plate 78. The inlet 96 may be disposed between the secondary fuel nozzle 48 and the burner tube 90 and/or may extend through the burner tube 90. The inlet 96 is in fluid communication with the head end plenum 52.
In particular embodiments, as shown in
In particular embodiments, as shown in
In operation, as shown in
As shown in
In another embodiment, as shown in
The second portion 122 of the compressed working fluid 18 flows through the inlet 84 into the premix flow passage 82 of the primary fuel nozzle 46. Fuel 20 (
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other and examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Number | Name | Date | Kind |
---|---|---|---|
6920758 | Matsuyama et al. | Jul 2005 | B2 |
8079218 | Widener | Dec 2011 | B2 |
20100192579 | Boardman et al. | Aug 2010 | A1 |
20100255435 | Singh et al. | Oct 2010 | A1 |
20110113783 | Boardman et al. | May 2011 | A1 |
20110197586 | Berry et al. | Aug 2011 | A1 |
20120073302 | Myers et al. | Mar 2012 | A1 |
20130036743 | Khan et al. | Feb 2013 | A1 |
20140116060 | Melton et al. | May 2014 | A1 |
Number | Date | Country | |
---|---|---|---|
20140174089 A1 | Jun 2014 | US |