Over time, the shingles of a roof must be replaced to prevent leaking, which causes damage to the roof and the structure for which the roof provides protection. In order to replace the shingles, first the old shingles must be removed so that the new shingles can be placed on the roof. Removing the shingles from the roof is a long arduous process that is usually done manually. The invention is directed towards a system and method for removing shingles from a roof.
Previous apparatus and methods have been provided for removing shingles from a roof. Some of these involve the use of a hand held prying device used to lift the shingles from the roof. However, this requires the user to get on top of the roof and physically pry the shingles loose from the roof. Further, once the shingles are pried from the roof there is no place to store the loose shingles, thereby creating a large mess that necessitates a great deal of cleaning.
Another manual apparatus used to remove shingles from a roof includes an angled blade that is designed to pry shingles loose from a roof. Again, this apparatus requires the operator to be on the roof in order to remove the shingles, which risks injury to the operator should he fall off of the roof. To prevent such injury, the apparatus includes a bulky guide system that helps to prevent the apparatus or the operator from falling from the roof. This guide system, however takes a considerable amount of time to put in place. Further, there is no means for disposal of the removed shingles, again creating a large mess that requires cleaning time.
Other devices used include various mechanisms to pry the shingles loose from a roof. All of these devices, however, require that the operator be on the roof to remove the shingles. Further, none of these devices include a mechanism for disposing the shingles removed from the roof.
Accordingly, an object of the present invention is to provide a faster and less labor intensive system, apparatus and method for removing shingles from a roof.
Another object of the invention is to provide a remotely operated system and method for removing shingles from the roof.
Yet another object of the invention is to provide a system and method for removing shingles from a roof and disposing of the removed shingles.
Still another object of the invention is to provide a integrated system and method for removing shingles from a roof, shredding the shingles in to pieces and delivering the pieces to a vacuum disposal unit.
The present invention is directed towards an apparatus for removing shingles from the surface of a roof comprising a moveable shingle removal head having a frame, a prying member carried across a prying width by the head frame for lifting and removing shingles from the surface of the roof, a cutting member carried by the head frame for cutting the removed shingles into smaller shingle pieces, a shingle disposal section carried by the head frame for receiving the shingle pieces, and a shingle outlet formed in the shingle disposal section for the removal of the shingle pieces from the shingle disposal section, whereby, when the apparatus is positioned and moved over shingles on a roof, the prying member engages beneath free edges of the shingles to lift and remove the shingles for being cut into shingle pieces for removal from the shingle disposal section through the shingle outlet.
The invention may further include a support member carried by the head frame and a safety mechanism carried by said support member and operatively connected to the prying member allowing biased reciprocal movement of the prying member along a longitudinal axis for retraction of the prying member upon contacting an elevated obstruction, whereby, during movement of the head frame over the surface of the roof, contact of the prying member with the elevated obstruction causes the prying member to retract along the axis into a position elevated from the obstruction allowing the prying member to continue movement over the surface of the roof.
The invention may further include a guide member carried by the head frame with the prying member for directing the shingles removed by the prying member toward the shingle disposal section. The invention may also include a width trimming member carried by the head frame and disposed adjacent the prying member for defining the prying width by cutting a predetermined width of shingles to be removed from the roof by the prying member.
The invention may further include a vacuum unit connected to the shingle outlet by a vacuum hose for removing the shingle pieces from the shingle disposal section.
The invention may further include a prying member that comprises a plurality of prying elements spaced across the prying width of the head frame and guide members carried adjacent the prying elements for directing the shingles removed by the prying elements toward the shingle disposal section.
The invention may further include a safety mechanism carried by the head frame and operatively connected to the prying elements allowing biased reciprocal movement of the prying elements along a longitudinal axis for individual retraction of the prying elements upon contacting an elevated obstruction, whereby, during movement of the head frame over the surface of the roof, contact of one or more of the prying element with the elevated obstruction causes one or more of the prying elements to retract along the axis into a position elevated from the obstruction allowing the prying elements to continue operative movement over the surface of the roof.
The invention may further include a width trimming member carried by the head frame and disposed adjacent the two outermost prying elements for defining the prying width by cutting a predetermined width of shingles to be removed from the roof by the prying elements.
The invention may further include a cutting member that comprises a rotatable blade and a cutting bar having a slot corresponding to the blade so that when the blade is rotated, it passes through the slot to break the removed shingles into the smaller shingle pieces.
The invention may further include a boom arm assembly for carrying and remotely operating the shingle removal head frame so that the boom arm assembly causes the head frame to be positioned and moved over the surface of the roof thereby removing shingles from the surface of the roof. The boom arm assembly may include two articulating arms including a base arm and an extension arm, where the base arm is rotatably carried by the transport unit about a vertical axis and the extension arm being pivotally carried by the base arm on which the removal head is carried. The extension arm may comprise a telescopic arm extendable to move the head frame over selected areas of the roof.
The boom arm assembly may further include an adjustable connector for adjusting the angle at which the removal head is carried by the extension arm so as to match the angle at which the shingle removal head frame is carried by the boom to the pitch of the roof. The adjustable connector may comprise a fluid cylinder connected to the head having the ability to extend and retract to adjust the angle at which the removal head frame is carried by the boom arm assembly.
The present invention is also directed towards a method for removing shingles from a roof and delivering the removed shingles to a ground unit comprising the steps of providing a shingle removal head for removing shingles from the roof, moving the removal head over the roof using a boom arm assembly to remove the shingles from a selected area of the roof, remotely controlling the boom arm assembly to move the shingle removal head over the selected area of the roof; and delivering the removed shingles from the roof to the ground unit.
The method may further comprise the steps of removing the shingles by using one or more prying members to lift and remove the shingles from the roof, cutting the removed shingles into smaller shingle pieces and delivering the shingle pieces to a ground unit, delivering the shingle pieces from the roof using a vacuum unit based at the ground unit and using a vacuum hose connected to the shingle removal head and the vacuum unit for receiving and delivering the shingle pieces from the head to the vacuum unit on the ground.
The construction designed to carry out the invention will hereinafter be described, together with other features thereof. The invention will be more readily understood from a reading of the following specification and by reference to the accompanying drawings forming a part thereof, wherein an example of the invention is shown and wherein:
a-4d are perspective views having a cutaway illustrating a portion of the invention during use; and,
Referring now in more detail to the drawings, the invention will now be described in more detail.
Referring now to
The invention further comprises a vacuum unit 22, of generally known construction and carried by transportation unit 20 having a vacuum hose 24 that is carried by boom arm assembly 14. Vacuum hose 24 may be carried by boom arm assembly 14 in such a manner that when boom arm assembly is not fully extended there is an excess amount of vacuum hose creating slack in the hose or in such a manner that vacuum hose has the ability to extend telescopically as the second arm 18 extends over the roof.
In use, boom arm assembly 14 causes shingle removal head 12 to engage a roof and lift the shingles secured to the surface of the roof. To ensure constant contact between the shingle removal head and the surface of the roof and to provide greater ease of movement of the shingle removal head while engaging the surface of the roof, shingle removal head 12 is provided with wheels 11. Once shingle removal head has removed the shingles from the surface of the roof, vacuum unit 22 creates enough suction to transport the removed shingles from shingle removal head 12, down vacuum hose 24 and into containment bin 26 so that the removed shingles may be disposed of properly when the job is done.
While the boom arm assembly provides additional safety by alleviating the need for the operator to physically be on the roof while operating the shingle removal head for removing shingles from a roof, the shingle removal head could also be manually operated to remove shingles from the roof.
Referring now to
As can be seen in
While protrusion 54 helps prevent shingle disposal section 60 from becoming filled with shingle pieces cut by cutting member 67, shingle outlet 56 could be defined in shingle disposal section 60, without the use of protrusion 54.
Referring now to
Referring now to
Because of the number of prying members used, prying elements 62 are narrow and are horizontally spaced from one another. Depending on the number of prying elements 62 used, the prying elements could be horizontal spaced any desired distance from one another. The use of a plurality of horizontally spaced prying elements allows the shingle removal head to move along the roof with a reduced risk of one of the prying elements 62 contacting an obstruction existing on the roof and interrupting the removal process, as will be more apparent below.
Alternatively, prying member 61 may be a single plate or other unitary member that extends substantially across prying width W and having a prying edge, serrated teeth or other means of wedging between shingles and the surface of a roof generally known in the art.
As shingle removal head 12 is pulled across the surface of a roof, the prying member 61 wedges between the surface of the roof and the shingle to engage the underside of the shingles and lift them from the surface of the roof.
The invention further includes a width trimming member 52 that is carried by the frame 58 and rotatably driven by secondary cutting drive shaft 42. Width trimming member 52 acts to cut a predetermined width of shingles to be removed in a particular pass of shingle removal head 12 and is illustrated as a circular blade. As illustrated, the shingle removal head includes two width trimming members 52, both of which are carried by frame 58 and driven by the secondary cutting drive shaft such that each width trimming member 52 is disposed adjacent to the outer edge of prying member 61 so that the width of shingles removed in a single pass is only as wide as the prying width W of the shingle removal head 12.
The blade acts as a first cutting surface of the width trimming member 52, while the outermost edge of prying member 61 acts as a second cutting surface. As the shingles are lifted from the roof the width trimming member presses the shingles against the outer edge of prying member 61, creating enough resistance that the width trimming member is able to cut through the shingles. However, any other surface sufficient to act as a second cutting surface against which width trimming member may press the shingles to provide the resistance necessary to cut through the shingle may be used. Further, width trimming member 52 may comprise a circular blade, or any other member known in the art for cutting, slicing, tearing or shredding.
To ensure that the width trimming member cuts only the shingles and not the surface of the roof, width trimming member 52 is disposed a distance rearward from the leading edge of the prying member 61 and towards the shingle disposal section 60. The width trimming member is carried by secondary cutting drive shaft 42 and is vertically spaced from the bottom of the prying member 61 so that the shingles being removed must be elevated from the surface of the roof before encountering the width trimming member. Therefore, because wheels 11 and head frame 58 ensure that the width trimming member is elevated from the roof, the surface of the roof will not be damaged by width trimming member 52.
Preferably, guide members 64 are disposed adjacent to prying elements 62 to help direct the shingles removed from a roof by the prying elements to shingle disposal section 60. The number of guide members 64 correspond to the number of prying elements 62 so that each prying element is associated with a guide member on each side of the prying element. However, the prying member 61 could direct the removed shingles to shingle disposal section 60, alleviating the need for the guide members.
The invention further includes a cutting member 67 for cutting the removed shingles into shingle pieces. In the illustrated embodiment, cutting member 67 is disposed in shingle disposal section 60 and comprises a plurality of blades 50 and a cutting bar 72 that are carried across a width substantially the same as prying width W. Cutting bar 72 includes a plurality of slots 74 that are positioned such that when blades 50 are rotatably driven by primary cutting drive shaft 44, they pass through slots as they rotate without contacting cutting bar.
As can be seen in
Referring now to
While the illustrated embodiment includes a plurality of blades 50 and corresponding slots 74, any number of blades and slots may be used as long as the positioning of slots 74 corresponds with the positioning of blades 50 so that when rotating, the blade(s) may pass through the slot(s). While the invention may include a greater number of slots 74 than blades 50, the number of slots 74 must always be at least equal to the number of blades so that the blades may rotate freely. However, any cutting member generally known in the art such as grinders, shredders, plurality of angled blades or other member having a first and second cutting surface for cutting materials may be used.
As illustrated, shingle disposal section 60 and cutting member 67 are disposed rearward of prying elements 62. However, to decrease the total length of shingle removal head 12, shingle disposal section 60 and cutting member 67 may be disposed above prying elements 62 such that cutting bar 72 and plurality of blades 50 are disposed above guide members 64. As shingles are removed by prying elements 62, the shingles are directed up guide members 64. Because in this embodiment the cutting bar 72 is located above the guide members 64 rather than in the same plane or below the guide members, plurality of blades 50 rotate in an upward, counter-clockwise motion rather than the downward counter-clockwise motion illustrated. Therefore, in order to avoid contact with guide members 64, the positioning of the plurality of blades 50 and slots 74 should align with the spacing between each guide member or be spaced slightly rearward of guide members 64.
Referring now to
As can best be seen in
Support rod 70 extends outwardly from support member 68 along the longitudinal axis 84 of prying element 62. Each prying element 62 is spring biased from support rod 70 to allow each of the prying elements to independently retract along longitudinal axis 84 when the prying element contacts a elevated obstruction on the roof such as a non-uniform piece of the roof surface. Because of the angle of longitudinal axis 84 along which support rod 70 extends from support member 68, when a prying element retracts along longitudinal axis 84, the prying element simultaneously moves in a horizontal and vertical direction, causing the prying element to retract to a rearward, elevated position. Guide pin 80 controls the distance that prying element 62 may retract. As prying element retracts, guide pin 80 slides through slot 82. Once the end of slot 82 has been reached by guide pin 80, prying element 62 is prevented from retracting any farther.
The lateral movement allowed by safety mechanism 69 helps to prevent the prying elements from tearing anything from the roof that should not be removed. For instance if a portion of the surface of the roof is uneven or otherwise not uniform with the remainder of the roof, it is likely that the prying elements would wedge themselves under that portion of the roof and tear it from the roof. In order to prevent this, the lateral movement allows each of the prying elements to change elevation with respect to the surface of the roof and pass over the elevated obstruction. Therefore, if one or more of the prying elements snags or otherwise engages a non-uniform portion of the roof, those prying elements 62 will retract independently of one another along longitudinal axis 84, relieving the pressure exerted on the surface of the roof until the elevation of the prying element is increased enough to pass over the non-uniform portion of the roof.
By allowing prying elements 62 to retract independently from one another, the maximum amount of prying elements 62 are kept in contact with the roof while allowing only those prying elements that have contacted the elevated obstruction to retract. Further, to ensure that each prying element retracts only when in contact with an elevated obstruction, spring 78 should have such a tension that prying elements 62 will not retract when prying shingles from the surface of the roof but only when prying elements 62 come in contact with an elevated obstruction such as a non-uniform portion of the roof.
While not having all of the above described advantages of the plurality of prying elements 62 that are independently spring biased, a unitary prying member such as a single plate may be used. While the unitary prying member may still include a safety mechanism for allowing lateral movement upon contact of an elevated obstruction, the entire prying member will be elevated upon contact rather than just one of the prying elements 62. Therefore, the unitary prying member may miss shingles to the left or right of the elevated obstruction because the entire prying member will be elevated from the roof rather than just a portion of the prying member as is the case when prying member 61 comprises a plurality of individual prying elements 62.
While a preferred embodiment of the invention has been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the following claims.
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