The invention relates to a method for renovating a sewer manhole by means of a liner, to a liner manufactured using the method, and to an apparatus for manufacturing the liner.
Sewerage systems, in particular manholes, are subject to a very wide variety of thermal, chemical, and hydrological stresses. Trades and industry, among others, make a substantial contribution to high operational stress. Dairies, breweries or the chemical industry in general, for example, introduce considerable quantities of particularly aggressive substances that, by themselves or by admixture with further incoming substances, initiate chemical reactions while flowing.
This contaminant load, in combination with high energy levels in the wastewater (turbulent flow due to high wastewater inflow, for example after flooding), has a highly abrasive effect over time. Ongoing surface corrosion of structures ultimately results, over a period of years, in massive damage to the supporting material. Substantial cracks are sometimes produced in the structure, often occurring e.g. at the joins between the manhole rings. On the one hand, an ever-increasing volume of dirty water leaks through the cracks out of the sewerage system into the environment, with correspondingly negative consequences; on the other hand, outside water also seeps in, for example if the groundwater level rises, putting an additional load on treatment plants. Both phenomena constantly promote corrosion. Sewer systems exhibiting these types of damage represent a considerable hazard and urgently require renovation.
A variety of methods are known from the existing art for renovating sewer systems, in particular manhole structures:
Plastering with cement-based coating materials may be identified as a fairly classic method, but permanent durability is lacking here. The use of reaction-resin coatings is also problematic because the coating can form bubbles and detach from the substrate. It is possible to seal the surface using coatings and thereby protect a structure, but the load-bearing capacity and static strength of the structure are not restored by a thin layer of cement or resin.
It is therefore also known to line a sewer manhole with pipes or curved plates that are manufactured from glass-reinforced plastic (GRP). GRP materials of this kind are notable for high- and low-temperature strength, dimensional stability, and chemical resistance. Parts made of thermosetting plastic represent a suitable material for renovation because they are insensitive to acid and to similar aggressive substances, especially since components having large wall thicknesses and complex geometries, along with high compressive strength, can be manufactured. It is disadvantageous, however, that preparation of the plates to be fitted in is complex, and that pipes cannot readily be installed into existing sewerage systems.
A further method therefore provides for introducing a tubular “inliner” into a sewer system, pressing it against the sewer wall with compressed air, and lastly curing it with a UV light source. DE 39 22 351 A1 describes for this purpose a method for renovating drainage pipes using a resinified inner pipe that is introduced in an axial direction into the relevant sewer segment, unfolded by an expandable bladder, and then cured. DE 43 26 503 C2 discloses the manufacture of a tubular lining sleeve of arbitrary length. Such a sleeve is unsuitable for branches and sewer manholes, however, in particular manhole necks, especially since the latter in most cases taper conically. DE 197 02 649 Al deals with the sealing of branch pipes with the aid of an additional sealing member on an inliner, in order to bring about sealing of the connecting channel with a renovation packer. This method as well, however, is unsuitable for sealing a sewer manhole.
The subject matter of DE 699 25 045 T2 is a lining device for sealing and reinforcing the walls of a manhole using a sleeve that is assembled from at least three plies, which are joined to one another by seams and of which the center ply seals the liner.
DE 10 2009 050 084 discloses a multi-layer sleeve as well as a method for manufacturing it, which can be used for the renovation and lining of pipelines. The sleeve is continuously manufactured at a constant diameter, for which purpose a flat film is welded at its overlapping longitudinal edges and then drawn through an assembly tube. Simultaneously, longitudinal strips impregnated with resin are laid onto the assembly tube; these are pulled off together with the inner sleeve formed by the flat film, and are intended to connect to one another behind the tube end.
Lastly, DE 697 02 876 T2 describes and depicts a plastic liner for a manhole and a method for coating it. Here the liner is made up of a pouch, initially applied in a flat shape, that is inflated after introduction into the manhole, although crumpled areas and creases in conical transition segments are unavoidable.
The object on which the invention is based is to describe a system for renovating a sewer manhole in order to achieve the following objectives:
According to the invention the features of a method and apparatus as described hereinafter serve respectively to achieve this object. Advantageous refinements are also described.
The invention is explained below with reference to exemplifying embodiments that are depicted in the drawings, in which:
Sewer manholes 10 often deviate from standardized stipulations. A very wide variety of configurations exist both in the region of eccentric cone 12 with its conical transition, and in the lower manhole part having berm 18. The manufacturing method provided in accordance with the invention allows both standard shapes and almost all special shapes to be lined.
As already mentioned, mold 38 is embodied as a hollow member that is assembled from juxtaposed modules whose dimensions (length, diameter, taper angle) correspond to the shape of the manhole to be lined. The example depicted shows a large cylindrical module 38-1 for lining the vertically superimposed barrel sections 14, the length of which module corresponds to the manhole depth in the cylindrical region upwardly adjacent to berm 18 (see
Liners for other manhole cross sections can of course also be produced, for example by combining different modules or by means of polygonal modules 38-1′.
In order to close the gaps between segments 118 in the radially extended state, arc-shaped bridging elements 124 that are pivot-mounted at one end 126 on the adjacent segment 118 can be provided. Radial displacement of segments 118 can occur in motorized fashion; this is not depicted further.
Mold 38 is mounted in cantilevered fashion on axle 100 via drum 102. Its right-hand end (in
A laterally arranged wrapping apparatus 130, indicated in
Additionally or alternatively, extensible textile strips 46′ can also be laid axially in a longitudinal direction. These are embodied in
Axially arranged longitudinal strips 48, non-extensible and therefore having high tensile strength, ensure that the composite produced is cohesive in an axial reaction and holds together against the weight of liner 50 upon installation in manhole 10. The high-tensile-strength longitudinal strips 48 can be guided out via the tapered neck portion in order to facilitate suspension of the completed liner 50 and introduction into sewer manhole 10. Precut textile pieces 98, whose shape corresponds to the tapered surface of eccentric cone 12, can be incorporated into the wrapping in the region of the tapered eccentric cone 12.
Strips 46, 46′, and 48, and cut pieces 98, overlap one another to yield a dimensionally stable composite for liner 50. The wall thickness can be different at different manhole depths so as to adapt to different applied loads.
Once the above-described composite for liner 50, whose strips 46, 46′ and cut pieces 98 have been respectively wrapped or laid dry or preferably wet, i.e. impregnated with resin, has been completed, said composite is surrounded with an outer protective sheath 52 that is made of webs of a thicker film made of sealing, UV-opaque material, for example a composite film of polyamide and polyethylene. The webs for this protective sheath 52, which are as wide as possible in order to minimize overlaps, are wrapped in a circumferential direction around the composite, after which the overlaps are covered with adhesive tapes. The mechanically robust protective sheath 52 ensures that liner 50 is a high-strength, one-piece GRP composite, and forms a barrier layer against the penetration of liquids and gases into sewer manhole 10.
It is evident from
The upper end of bag 66 is closed off in pressure-tight fashion with a cover 64. The latter has a connector 68 for introduction of a medium under positive pressure, preferably compressed air, so that bag 66 can be inflated. Cover 64 furthermore has an opening 70 for the introduction of thermal energy, preferably via a cable 72 for powering a UV or infrared radiation source 74, and optionally a further opening for a cable that leads to a digital camera.
GRP liner 50 that has been prepared for installation is then suspended from a hoist 76 and lowered into sewer manhole 10 so that its shape coordinates with the shape of the manhole in terms of vertical and rotational position. Bag 66 is then expanded by positive pressure so that GRP liner 50 unfolds and abuts tightly against manhole wall 34, against sealing ring 60 at the lower end, and against fastening panels 56. The force acting on disk 62 as a result of the positive pressure is braced by plate 54. The compressive force acting on cover 64 is absorbed by lower disk 62 via hauling rope 78 that extends axially through bag 66, and disk 62 arrives at a centered location inside manhole 10. Radiation source 74 for curing GRP liner 50 is switched on and is moved up and down by means of its power cable 72 along hauling rope 78 until liner 50 is cured. Radiation source 74 moves approximately in the center axis of the liner so that uniform curing at all locations is ensured.
When GRP liner 50 is cured, the positive pressure is released and radiation source 74 is switched off. After the removal of cover 64 along with radiation source 74, lower disk 62 and bag 66 can be pulled out with the aid of hauling rope 78, and plate 54 can be removed. Film sleeve 40 is also taken out. The ends of liner 50 projecting at the top and bottom, and outer protective sheath 52, are then detached.
There are several possibilities for fastening ladder rungs 36. According to
One alternative is the possibility, indicated in
The advantages of fastening ladder rungs 36 to liner 50 are the following:
Measurement devices, control devices, and other devices 84 are increasingly being mounted in sewer manholes 10. The cables and leads 86 connected thereto are usually routed along manhole wall 34, where they interfere with cleaning.
According to a refinement of the invention in accordance with
Cable passthroughs can also be attached later. Cables 86 are usually guided in protective pipes 88 in the ground to manhole 10. There an orifice 90 of sufficient size is introduced into manhole wall 34 using a core drill. Flexible plastic insulating tubes 92, or dimensionally stable but flexurally soft plastic conduits 94 (
In principle, hoses rather than electrical leads 86 can also be routed in this manner. The diameters of insulating tubes 92 or the dimensions of cable conduits 94 encounter limits in terms of the strength of GRP liner 50, and must be designed in accordance with local forces.
When liner 50 has been installed, it conforms against fastening panels 56 and against insulating tubes 92 or cable conduits 94, and secures them in their final position. The passthrough for leads 86 through the manhole liner to device 84 must be sealed using cable fittings. Orifice 90 in manhole wall 34 must be closed off with assembly foam 96 until it is used for leads 86. Assembly foam 96 can easily be removed before leads 86 are routed. After routing, orifice 90 can be sealed again in the same manner.
The refinements depicted in
In order to convey into liner 50 the forces occurring on ladder rungs 36, fastening plates 53 are made of synthetic resin, for example GRP, into which two respective nuts 80 are embedded. Fastening plates 53 are placed onto the textile composite of liner 50 in such a way that projecting parts 69 of nuts 80 penetrate into holes 67. Then, as indicated in
Once liner 50 has been inserted into manhole 10, ladder rungs 36 are fastened using threaded bolts 73 that are screwed into embedded nuts 80 (see
The invention makes available a system whose essential advantages are described below:
Number | Date | Country | Kind |
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102012102433.2 | Mar 2012 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/055899 | 3/21/2013 | WO | 00 |