System for running tubular members

Information

  • Patent Grant
  • 6513590
  • Patent Number
    6,513,590
  • Date Filed
    Monday, May 7, 2001
    23 years ago
  • Date Issued
    Tuesday, February 4, 2003
    21 years ago
Abstract
The present invention relates to a wiper plug and internal drop ball mechanism that may be used in conjunction with a downhole surge reduction tool to run, hang, and cement casing liners in a wellbore. The apparatus of the present invention comprises a wiper plug assembly removably attached to the drill string within the casing liner, a drop ball sub attached below the wiper plug assembly which releases a float valve actuator ball having a diameter larger than the drill string, and float equipment having a plurality of flapper valves. The apparatus of the present invention may further comprise a diverter tool connected between the drill string and the casing liner.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an apparatus for running tubular members such subsea casing strings in a wellbore. More particularly the present invention relates to a wiper plug and internal drop ball mechanism that may be used in conjunction with the running and cementing of such tubular members in a wellbore.




2. Description of Prior Art




In oilfield applications, a “casing liner” and a “subsea casing string” are tubular members which are run on drill pipe. The term “casing liner” is usually used with respect to drilling operations on land, while the term “subsea casing string” is used with respect to offshore drilling operations. For ease of reference in this specification, the term “casing liner” is used to denote either a “casing liner” or “subsea casing string.”




Prior art drop ball-actuated float equipment for use in cementing casing liners in place includes, for example, a float shoe or float collar which has one or more flapper valves and which is located at or near the bottom of the casing liner. The flapper valve or valves are conventionally held open by a breakable plastic tab which is actuated (i.e., broken) by a drop ball when the cementing operation is to begin. The industry has traditionally used systems where a drop ball is released at the surface, and the drop ball must be small enough in diameter to pass through the smallest restriction in the drill string, which usually is the diameter of the bore in the running tool. The size of such restrictions has, therefore, limited the maximum size of the opening in a float collar or shoe. In the case of 13⅜″ casing liner, the maximum diameter of a drop ball is somewhere between 2 to 3 inches. Due to the small diameter bore of traditional float equipment and the highly contaminated environment in which such equipment is used, the valves in traditional float equipment tend to become plugged with cuttings and contaminants.




As a casing liner is lowered into the wellbore, the fluid in front of the casing liner must be displaced to flow through the opening in the float equipment as well as around the outside annulus defined by the wellbore and the casing liner. The flow resistance of the two flow paths may be high and thus causes a pressure known as surge pressure to build up below the casing liner. This surge pressure can: (a) cause damage to the formation; (b) result in loss of expensive drilling fluid; and (c) result in the casing liner sticking against the side of the borehole, which means the casing liner does not go to the bottom of the hole.




U.S. Pat. No. 5,960,881, which is incorporated herein by reference, discloses a downhole surge pressure reduction system to reduce the pressure buildup while running in a tubular member such as a casing liner. The system is typically located immediately above the top of the casing liner. Nonetheless, any plugging of the float equipment at the lower end of the subsea casing string can, and very well may, render the surge pressure reduction system of the '881 patent ineffective.




The method and apparatus according to the present invention overcomes the plugging problem and allows enhanced passage of fluid through the tubular member and into the surge pressure reduction tool.




SUMMARY OF THE INVENTION




In accordance with the present invention, apparatus is provided for running a tubular member through a wellbore containing drilling fluid using a drill string.




Apparatus in accordance with the present invention comprises a running tool connected to the top of the tubular member having an axial bore therethrough.




Apparatus in accordance with the present invention further comprises a wiper plug assembly which is releasably suspended from a running tool for the wiper plug within the tubular member and having a receptacle sleeve to receive a drill pipe dart. During cementing operations, the wiper plug assembly receives the drill pipe dart and is released from the drill string at the top of the tubular member. The wiper plug assembly is then pumped downward forcing cement out of the bottom of the tubular member and into the annulus between the tubular member and the borehole.




One end of the running tool for the wiper plug is connected to the running tool attached to the tubular member. The running tool for the wiper plug comprises an axially indexing sleeve and a plurality of wedge-shaped fingers which releasably engage the wiper plug receptacle sleeve. During running in of the tubular member, the drilling fluid flows from the casing liner upward through the ports between the fingers and into the void above the wiper plug fins. To isolate the wiper plug fins from internal pressure during cementing operations, the drill pipe sleeve is indexed axially downward to block the ports between the fingers.




Apparatus in accordance with the present invention also comprises a drop ball sub attached to and below the wiper plug assembly within the tubular member. The drop ball sub releases a float equipment actuator ball which is larger in diameter than the smallest restriction in the drill string. When released, the actuator ball drops to the bottom of the tubular member where it actuates float equipment. Once actuated, flapper valves in the float equipment prevent the back flow of cement traveling downward through the tubular member.




Apparatus in accordance with the present invention may further comprise a surge pressure reduction device or diverter tool connected between the drill string and the running tool. When the diverter tool is in an open port position, the drilling fluid may flow upward from inside the diverter tool into the annulus between the casing cemented in place and the drill string. When in a closed port position, the device provides passage for fluid to travel downward through the drill string.











BRIEF DESCRIPTION OF THE DRAWINGS




In the accompanying drawings:





FIG. 1

is an elevation view of an embodiment of the system of the present invention for running of a tubular member downhole.





FIG. 2

is an elevation view of an embodiment of the present invention illustrating flow path of the drilling fluid facilitating surge pressure reduction as tubular member is run downhole.





FIG. 3

is an elevation view of an embodiment of the present invention illustrating a drop ball seated in a yieldable seat of surge reduction apparatus with the ports of that apparatus in open position.





FIG. 4

is an elevation view of an embodiment of the present invention illustrating the surge reduction apparatus of

FIG. 3

with the ports of that apparatus in closed position.





FIG. 5

is an elevation view of an embodiment of the present invention illustrating second drop ball seated in yieldable seat of a collet finger sleeve with the ports in open position.





FIG. 6

is an elevation view of an embodiment of the present invention illustrating the collet finger sleeve blocking the collet finger ports.





FIG. 7

is an elevation view of an embodiment of the present invention illustrating the drop ball seated in yieldable seat of a drop ball sub apparatus with the port of that apparatus in open position.





FIG. 8

is an elevation view of an embodiment of the present invention illustrating a flapper valve actuator ball being forced through a yieldable seat and drop ball sub apparatus with ports in closed position.





FIG. 9

is an elevation view of an embodiment of the present invention illustrating the flapper valve actuator ball engaging a float collar.





FIG. 10

is an elevation view of an embodiment of the present invention illustrating a drop ball being pressured through yieldable seat in the drop ball sub apparatus.





FIG. 11

is an elevation view of an embodiment of the present invention illustrating a dart being pumped downhole behind cement.





FIG. 12

is an elevation view of an embodiment of the present invention illustrating the dart of

FIG. 11

being pumped downward through drill string and engaging a seat in a wiper plug assembly.





FIG. 13

is an elevation view of an embodiment of the present invention illustrating a wiper plug assembly being wound downward through a tubular member and forcing cement downward through float equipment, out of casing liner, and upwards into annulus between casing liner and formation.





FIG. 14A

is an enlarged section view of the wiper plug assembly with collet fingers engaging wiper plug upper flange.





FIG. 14B

is an enlarged section view of the dart engaging wiper plug assembly with collet fingers moving radially inward and releasing wiper plug.





FIG. 15

is an elevation view of an embodiment of the present invention illustrating a dual wiper plug apparatus.





FIG. 16

is an enlarged section view of the latching mechanism connecting the upper liner wiper plug to the lower liner wiper plug.





FIG. 17

is an enlarged section view of the latching mechanism as it releases the lower liner wiper plug from the upper liner wiper plug.











DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION




A description of certain embodiments of the present invention is provided to facilitate an understanding of the invention. This description is intended to be illustrative and not limiting of the present invention. In the appended claims, the term “tubular member” is intended to embrace either a “casing liner” or a “subsea casing string.”




With reference first to

FIG. 1

, the general components of a system are illustrated in which apparatus in accordance with the present invention is used. A mast M suspends a traveling block TB. The traveling block, in turn, supports a top drive TD which moves vertically on a block dolly BD. An influent drilling fluid line L supplies the top drive TD with drilling fluid from a drilling fluid reservoir (not shown). A launching manifold LM connects to a drill string S. The drill string S comprises numerous pipes which extend down into the borehole BH, and the number of such pipes is dependent on the depth of the borehole BH. A flow diverting device B is connected between the bottom end of drill string S and the top of running tool


162


. A casing liner


161


is suspended from running tool


162


. Float equipment, e.g. float collar


160


, is fastened near the bottom of the casing liner


161


.




Solidified cement CE


1


fixes a surface casing SC to the surrounding formation F. The surface casing SC contains an opening O in the uppermost region of the casing adjacent to the top. The opening O controls return of drilling fluid as it travels up the annulus between the drill string S and the surface casing SC.




Solidified cement CE


2


fixes an intermediate casing IC to the surrounding formation F. The intermediate casing IC is hung from the downhole end of the surface casing SC by a mechanical or hydraulic hanger H.




The annulus between the drill string S and the intermediate casing IC is greater in area than the annulus between the casing liner


161


and the intermediate casing IC. While the present invention is not intended to be limited to use in tight or close clearance casing runs, the benefits of the present invention are more pronounced in tight clearance running, since as the area is reduced and the pressure (pressure is equal to weight/area) is increased.




Referring now to

FIG. 2

, apparatus in accordance with the present invention comprises running tool


162


which is connected to the top of casing liner


161


and which has an axial bore therethrough. In one embodiment of the present invention, a flow diverter tool B is removably connected between drill string S and running tool


162


, and in another embodiment of the present invention, no such diverter tool is employed. Diverter tool B, when used, is preferably a diverter device as disclosed in the '881 patent. The diverter tool device B comprises a housing


183


having at least one housing flow port


169


A, a yieldable seat


173


, and a sleeve


170


having at least one sleeve flow port


169


B. When diverter tool B in the “open port position,” sleeve


170


is arranged such that housing flow port


169


A and sleeve flow port


169


B are aligned. This provides passage for drilling fluid to flow from inside of housing


183


to annulus between drill string S and the cemented in place casing


205


. When the diverter tool B is in the “closed port position,” sleeve


170


has been indexed axially downward so that housing flow port


169


A and sleeve flow port


169


B are not axially aligned and the flow passage is blocked.




Wiper plug assembly WP is suspended inside casing liner


161


from running tool


162


by the running tool S


2


for the wiper plug, one end of which is connected to running tool


162


. As described in U.S. Pat. No. 6,311,775 file Apr. 3, 2000, the wiper plug WP is releasably connected to the second end of the running tool S


2


by collet fingers


168


. The openings or ports between collet fingers


168


provide communication to the void above wiper plug fins


163


. Drilling fluid flowing upward from drop ball sub


166


to flow diverter device B passes through the ports between collet fingers


168


and fills the void above wiper plug fins


163


. When casing liner


161


has been lowered to full depth, sleeve


171


may be indexed axially downward to block flow through the ports between collet fingers


168


, thereby isolating the wiper plug fins


163


from internal pressure.




Drop ball assembly DB is attached to the bottom of wiper plug assembly WP. The drop ball assembly DB comprises a housing


166


having at least one housing flow port


167


A, a yieldable seat


175


, a sleeve having at least one sleeve flow port


167


B, an actuator ball


201


, and a second yieldable seat


176


. Before the release of actuator ball


201


, sleeve


172


is arranged in the “open port position” such that housing flow port


167


A and sleeve flow port


167


B are aligned. These aligned ports provide a passage for drilling fluid to flow as discussed below.




Float equipment


160


, which may for example be a float collar, is located at or near the bottom of casing liner


161


and contains flapper valves which are actuated by the release of actuator ball


201


. The diameter of actuator ball


201


is greater than the smallest diameter in the drill string and corresponds to the diameter of the bore of the float equipment. The diameter of the bore of the float equipment is also greater than the smallest diameter in the drill string.




Still referring to

FIG. 2

, in operation, apparatus in accordance with one embodiment of the present invention is intended to be run down a borehole through drilling fluid while in the open port position. In the “open port position,” sleeve


170


of flow diverter device B (when used), sleeve


171


of wiper plug assembly WP, and sleeve


172


of drop ball sub DB being positioned such that drilling fluid may follow flow path FP upward through the bore of float equipment


160


. Following the flow path, drilling fluid then flows into the housing of drop ball sub DB above actuator ball


201


via aligned housing flow port


167


A and sleeve flow port


167


B, and through the bore in the wiper plug. Drilling fluid then fills the void above the wiper plug fins


163


via the openings between collet fingers


168


. The drilling fluid then flows through drill string S


2


and running tool


162


, into diverter device B, and finally out of diverter device B into the annulus between drill string S and the cemented-in-place casing


205


via aligned flow hole


169


A and flow port


169


B. The benefits of surge pressure reduction are thus provided.




In the embodiment of the present invention where no diverter tool is utilized, drilling fluid flows through drill string S


2


and running tool


162


and through drill string S.




Referring to

FIG. 3

, once the casing liner has been lowered to full depth and cementing operations are ready to begin, a drop ball


200


is dropped down drill string S and into yieldable seat


173


of flow diverter device B. If a diverter tool is not used, the first landing point for drop ball


200


is yieldable seat


174


. The diameter of drop ball


200


is less than the smallest diameter of any restriction in drill string S. For example, a 2¼ inch diameter drop ball may be used for a drill string with inside diameter of 3 inches.




Referring now to

FIG. 4

, drilling fluid is pressurized to a predetermined level above drop ball


200


such that sleeve


170


is moved axially downward blocking housing flow holes


169


A. The flow diverter device B is now in the “closed port position.”




Referring to

FIG. 5

, drilling fluid above drop ball


200


is further pressurized to a such expanded yieldable seat


173


expands, and drop ball


200


passes through yieldable seat


173


and lands in yieldable seat


174


of collet finger sleeve


171


. Drilling fluid is then pressurized above drop ball


200


such that sleeve


171


is moved axially downward which closes the ports formed by the spaces between collet fingers


168


as illustrated in FIG.


6


.




Referring to

FIG. 7

, drilling fluid above drop ball


200


is further pressurized such the yieldable seat


174


expands and drop ball


200


passes through expanded yieldable seat


174


and lands in seat


175


of drop ball sub


176


. Drilling fluid is then pressurized to a predetermined level above drop ball


200


such that sleeve


172


is moved axially downward. As sleeve


172


moves downward, the sleeve engages float valve actuator ball


201


and forces the ball through yieldable seat


176


as illustrated in FIG.


8


.




With reference to

FIG. 9

, the float valve actuator ball


201


is released from drop ball sub


166


and moves downward toward the bottom of casing liner


161


where ball actuates flapper valves of float equipment


160


. Float valve actuator ball


201


then continues to bottom f casing liner


161


and exits casing liner


161


where it may subsequently be grinded into filings y downhole drill equipment.




With reference to

FIG. 10

, drilling fluid above drop ball


200


is further pressurized such hat yieldable seat


175


is expanded and drop ball


200


passes through the expanded seat


175


, and exits casing liner where it may subsequently be grinded into filings by downhole drill equipment. At this time, the cementing operations are ready to commence.




With reference to

FIG. 11

, once cement pumping is complete, a drill pipe dart


202


is inserted into top of drill string S and displaced downward by drilling fluid so that dart


202


establishes a barrier between drilling fluid and cement CE


3


. With reference to

FIGS. 12 and 14A

, once the dart


202


reaches wiper plug assembly WP, the dart engages a receptacle sleeve


182


. The dart


202


conventionally comprises a nose section with a barbed “shark tooth” profile “c-ring” for connection with receptacle sleeve


182


and elastomer o-ring seals. The receptacle sleeve


182


comprises a mating tooth profile for connection with the dart


202


and a seal bore for receiving the o-rings. In this way, the dart


202


and receptacle sleeve


182


form a sealed mechanical connection.




With reference to

FIGS. 13 and 14B

, a yieldable, disk-shaped flat washer


181


supports dart receptacle sleeve


182


in the wiper plug assembly WP. Flat washer


181


is mounted in such a way that force imparted by dart


202


is carried through the washer


181


. As drilling fluid is further pressured above dart


202


, the flat washer


181


yields and deflects slightly downward. The deflection of the flat washer


181


allows the receptacle sleeve


182


to move slightly downward. The dart receptacle sleeve


182


serves as a backup to collet fingers


168


formed on the end of the drill string S


2


. The collet fingers


168


are formed such that their lower outer ends comprise wedge surfaces


179


A, which are captured in a mating recess


179


B in the top flange portion of the wiper plug assembly WP. As the dart receptacle sleeve


182


displaces downward due to the pressure above the dart


202


, the radial support for the collet fingers


168


is lost. The loss of radial support allows the wedge surfaces


179


A to force the collet fingers


168


radially inward thereby releasing the wiper plug assembly WP from the drill string S


2


.




With reference still to

FIG. 13

, once released from drill string S


2


, the wiper plug WP may be pumped down the casing liner


161


thereby displacing cement CE


3


in the casing liner down through the flapper valves of float equipment


60


. The flapper valves of the float equipment


160


should prevent any “back-flow” or “u-tube action” of the cement.




Once the wiper plug WP has been pumped to the bottom of the casing liner, the cement is allowed to harden, thereby completing the hanging and cementing job.




The foregoing has described what may be referred to as a “two plug system” having one wiper plug and one dart which is used in the release of the wiper plug. With reference to FIG.


15


, another embodiment of the present invention comprises an upper liner wiper plug WP


1


and a lower liner wiper plug WP


2


. This type of system may be referred to as a “four plug system” since it comprises two wiper plugs and two drill pipe darts to release the wiper plugs.




The four plug system of

FIG. 15

operates in substantially the same way as the two plug system. In both the two plug system and the four plug system, the apparatus is first run down a borehole until it reaches the required depth to hang a casing liner. At this depth, a drop ball is pumped down the drill string into yieldable seat of drop ball sub. Drilling fluid pressure is increased behind the drop ball to release an actuator ball from the drop ball sub to activate flapper valves of float collar.




With reference to

FIG. 15

, the four plug system comprises an upper liner wiper plug WP


1


attached to drill string DS, a lower liner wiper plug WP


2


attached to the upper liner wiper plug by release mechanism (see FIG.


16


), and a drop ball sub DB attached to the bottom of the lower liner wiper plug.




With reference to

FIGS. 15 and 17

, after the flapper valve actuator ball


310


is released, a first drill string dart


400


is pumped down the drill string and into casing liner CL where the first dart engages a lower liner wiper plug WP


2


. Drilling fluid pressure is increased above the first dart


400


so that the lower liner wiper plug WP


2


is released from an upper liner wiper plug WP


1


and is pumped downward through the casing liner CL to displace contaminating drilling mud from the interior of the casing liner. At the bottom of the casing liner CL, drilling fluid pressure is further increased above the first dart


400


so that the lower liner wiper plug latches to the float collar FC. Next, cement is pumped downward through the casing liner CL and into the annulus between the borehole and the casing liner. Then, a second drill string dart (not shown) is pumped down the drill string and into the casing liner CL where the second dart engages an upper liner wiper plug WP


1


. Drilling fluid pressure is increased above the second dart so that the upper liner wiper plug WP


1


is released from the drill string DS and is pumped downward through the casing liner CL to displace cement from the interior of the casing liner. At the bottom of the casing liner CL, drilling fluid pressure is again increased above the second dart so that the upper liner wiper plug WP


1


latches to the lower liner wiper plug WP


2


.




With reference to

FIG. 16

, the release mechanism for releasing lower liner wiper plug WP


2


from upper liner wiper plug WP


1


comprises lower liner fingers


301


having wedge-shaped ends


301


A, upper liner finger receivers


300


having wedge-shaped recesses


300


A, a lower liner dart receptacle


302


, and a sleeve


303


having radial protrusions


303


A. Initially, the wedge-shaped ends


301


A of lower liner fingers


301


engage the wedge-shaped recesses


300


A of upper liner fingers


300


. The protrusions


303


A of sleeve


303


prevent the lower liner fingers


301


from moving radially inward and lock the wedge shaped-ends


301


A in the wedge-shaped recesses


300


A. The sleeve


303


is itself restrained by shear pins


304


.




With reference to

FIG. 17

, a drill pipe dart


400


, having a diameter less than the diameter of upper liner receptacle


305


, is dropped into the drill string and lands in lower liner dart receptacle


302


. Drilling fluid pressure is increased above dart


400


to shear pins


304


(shown in FIG.


16


). Sleeve


303


is now unrestrained. Drilling fluid pressure is further increased above dart


400


to push sleeve


303


downward so that protrusions


303


A move below wedge-shaped ends


301


A of lower liner fingers


301


. The lower liner fingers


301


are now free to move radially inward to disengage with wedge-shaped recesses


300


A of upper liner fingers


300


. Drilling fluid pressure above dart


400


is increased to pump the released lower liner wiper plug WP


2


downward displacing drilling mud from the inside walls of the casing liner CL. Once the lower liner wiper plug WP


2


reaches the bottom of the casing liner CL, drilling fluid pressure is further increased above the dart


400


to latch the lower liner wiper plug to float collar FC (shown in FIG.


15


). Cementing operations may then be commenced.




With reference to

FIG. 15

, the upper liner wiper plug WP


1


may then be released from the drill string DS by following the same procedure described above to release wiper plug WP (shown in

FIGS. 12

,


13


,


14


A, and


14


B) in the two plug system. Once the upper liner wiper plug WP


1


is pumped to the bottom of the casing liner CL and is latched to the lower liner wiper plug WP


2


, the cement is allowed to harden, thereby completing the hanging and cementing job.



Claims
  • 1. Apparatus for running a tubular member in a wellbore containing drilling fluid using a drill string, comprising:a running tool connected to the top of the tubular member and having an axial bore therethrough; an upper liner wiper plug assembly which is releasably connected to the drill string within the tubular member near the top of the tubular member, said upper liner wiper plug assembly having a bore therethrough and said upper liner wiper plug assembly including a receptacle in said bore for receiving a drill string dart; a lower liner wiper plug assembly which is releasably connected to the upper liner wiper plug assembly within the tubular member said lower liner wiper plug assembly having a bore therethrough and said lower liner wiper plug assembly including a receptacle in said bore for receiving a drill string dart; a drop ball housing which is connected to the lower liner wiper plug assembly below the lower liner wiper plug assembly, said drop ball housing: (a) including a releasable drop ball having a diameter greater than the inside diameter of the drill string; and (b) having ports above the drop ball through which drilling fluid may flow into the bore of the lower liner wiper plug assembly; and float equipment which is attached to the tubular member near the bottom of the tubular member, said float equipment having an axial bore through which drilling fluid may flow, said axial bore having a diameter greater than the inside diameter of the drill string, said float equipment including a plurality of flapper valves which are activated by the drop ball after it is released from the drop ball housing.
  • 2. The apparatus of claim 1, further comprising a diverter tool which is connected between the drill string and the running tool, said diverter tool having an open port position and a closed port position, said diverter tool being in the open port position during the running in of the tubular member.
  • 3. The apparatus of claim 2, wherein the diverter tool comprises:a housing which is connected to the drill string, said housing having a set of housing flow ports formed therein; a sleeve within the housing having a set of sleeve flow ports formed therein, said sleeve being initially positioned within the housing such that an open port position exists; a yieldable drop ball seat which is connected to the sleeve; and an axial indexing means to move the sleeve between open port positon and closed port position.
  • 4. The apparatus of claim 2 wherein the upper liner wiper plus is releasably connected to the drill string by a mechanism which comprises:a plurality of fingers which are formed on the end of the drill string such that an opening exist between each adjacent finger, said fingers having lower outer ends that have wedge-shaped surfaces for engagement with the dart receptacle of the upper liner wiper plug; and a yieldable, circular flat washer in the upper liner plug which supports the receptacle and which allows the fingers to disengage from the receptacles when the dart is received and when pressure is increased behind the dart.
  • 5. The apparatus of claim 2, wherein the drill string comprises:a plurality of fingers which engage the upper liner wiper plug assembly and which have a port between adjacent fingers; a sleeve within the drill pipe which is initially in the open position to allow drilling fluid to flow between the tubular member and the void immediately above the upper liner wiper plug via ports between the drill string fingers, said sleeve being movable to a closed position blocking the ports between the drill string fingers; and a yieldable drop ball seat connected to the sleeve.
  • 6. The apparatus of claim 2, wherein the drop ball housing comprises a first yieldable seat on which the drop ball is installed, a release sleeve within the housing which, when activated, forces the drop ball out of the housing through the first yieldable seat, and a second yieldable seat connected to the release sleeve for receiving a ball which is dropped down the drill string.
  • 7. The apparatus of claim 2, further comprising a lower liner wiper plug release mechanism for releasing the lower liner wiper plug from the upper liner wiper plug, said release mechanism comprising:a plurality of fingers attached to the bottom of the upper liner wiper plug and protruding downward, said fingers having lower ends with wedge-shaped recesses; a plurality of fingers attached to the top of the lower liner wiper plug and protruding upward, said fingers having upper ends with wedge-shaped heads for engagement with the wedge-shaped recesses of the upper liner wiper plug fingers; a sleeve having a protruding ring which when aligned with wedge-shaped heads of lower liner wiper plug fingers, prevents the lower liner wiper plug fingers from moving radially inward and disengaging from wedge-shaped recesses of upper liner wiper plug fingers; a drill string dart receptacle attached to the top of the sleeve; and shear pins attached to the upper liner wiper plug and restraining the sleeve from moving axially downward.
  • 8. The apparatus of claim 2, wherein the open port position of the diverter tool comprises a flow path for drilling fluid to flow upward from the wellbore into the tubular member and through the bores of the lower and upper liner wiper plug assemblies, from the tubular member to the diverter tool, and from the diverter tool into an annular space between the drill string and the wellbore.
  • 9. The apparatus of claim 8, wherein the closed port position of the diverter tool comprises an alternative flow path for drilling fluid to flow downward from a drilling rig to the drill string, from the drill string to the running tool, from the running tool to the diverter tool, from the diverter tool to the tubular member and through the bores of said liner wiper plug assemblies, and from the tubular member into the wellbore.
  • 10. The apparatus of claim 1, wherein the upper liner wiper plug is releasably connected to the drill string by a mechanism which comprises:a plurality of fingers which are formed on the end of the drill string such that an opening exists between each adjacent finger, said fingers having lower outer ends that have wedge-shaped surfaces for engagement with the dart receptacle of the upper liner wiper plug; and a yieldable, circular flat washer in the upper liner wiper plug which supports the receptacle and which allows the fingers to disengage from the receptacle when the dart is received and when pressure is increased behind the dart.
  • 11. The apparatus of claim 1, wherein the drill string comprises:a plurality of fingers which engage the upper liner wiper plug assembly and which have a port between adjacent fingers; a sleeve within the drill pipe which is initially in the open position to allow drilling fluid to flow between the tubular member and the void immediately above the upper liner wiper plug via ports between the drill string fingers, said sleeve being movable to a closed position blocking the ports between the drill string fingers; and a yieldable drop ball seat connected to the sleeve.
  • 12. The apparatus of claim 1, wherein the drop ball housing comprises a first yieldable seat on which the drop ball is installed, a release sleeve within the housing which, when activated, forces the drop ball out of the housing through the first yieldable seat, and a second yieldable seat connected to the release sleeve for receiving a ball which is dropped down the drill string.
  • 13. The apparatus of claim 1, further comprising a lower liner wiper plug release mechanism for releasing the lower liner wiper plug from the upper liner wiper plug, said release mechanism comprising:a plurality of fingers attached to the bottom of the upper liner wiper plug and protruding downward, said fingers having lower ends with wedge-shaped recesses; a plurality of fingers attached to the top of the lower liner wiper plug and protruding upward, said fingers having upper ends with wedge-shaped heads for engagement with the wedge-shaped recesses of the upper liner wiper plug fingers; a sleeve having a protruding ring which when aligned with wedge-shaped heads of lower liner wiper plug fingers, prevents the lower liner wiper plug fingers from moving radially inward and disengaging from wedge-shaped recesses of upper liner wiper plug fingers; a drill string dart receptacle attached to the top of the sleeve; and shear pins attached to the upper liner wiper plug and restraining the sleeve from moving axially downward.
CROSS-REFERENCE TO RELATED APPLICATION

The present application is a continuation-in-part of U.S. patent application Ser. No. 09/829,107, file Apr. 9, 2001.

US Referenced Citations (3)
Number Name Date Kind
6009944 Gudmestad Jan 2000 A
6082451 Giroux et al. Jul 2000 A
6311775 Allamon et al. Nov 2001 B1
Continuation in Parts (1)
Number Date Country
Parent 09/829107 Apr 2001 US
Child 09/850247 US