The invention relates to systems for cleaning and sanitizing water in a Hot Tub.
A hot tub is a large tub filled with water, typically used for relaxation and/or hydrotherapy. Some hot tubs have jets for massage purposes. Hot tubs are sometimes referred to as spas or by the trade name Jacuzzi®. Unlike typical bathtubs, hot tubs are designed to be used by more than one person at a time, with most hot tubs accommodating four or more people.
Also, unlike typical bathtubs, most hot tubs are not drained and refilled after each use. Consequently, it is important to treat the water to keep it clear, odor-free and safe. To prevent skin irritation or worse, the water must also be pH balanced, that is, not too alkaline or acidic. It also needs to be sanitized to stay free of disagreeable and unhealthy microorganisms. Because of the high-water temperatures, hot tubs can pose particular health risks if not properly sanitized. For example, outbreaks of Legionnaires' Disease have been traced to poorly sanitized hot tubs. In conventional hot tubs, chlorine and/or bromine have been used as sanitizers. Saltwater chlorination is also used. Sanitation can also be aided by a non-chemical ozonator, although these are not typically used as primary sanitizers.
While conventional sanitizing systems are generally effective, the harsh chemicals can have deleterious effects on the users' skin. They can also have corrosive effects on the hot tub and its equipment, i.e. pumps, filters and heaters.
In a first aspect, the disclosure provides a system for sanitizing water in a hot tub. The system includes a sanitizing chamber, separate from the hot tub, and sized to hold a small portion of the water from the hot tub. A first conduit conveys water from the hot tub to the sanitizing chamber. A second conduit conveys water from the sanitizing chamber to the hot tub. A pump is provided that moves water from the hot tub, through the first conduit into the sanitizing chamber and from the sanitizing chamber, through the second conduit, back into the hot tub. A heater heats the water in the sanitizing chamber to a temperature and for a time sufficient to destroy or deactivate undesirable microorganisms.
Further aspects and embodiments are provided in the foregoing drawings, detailed description and claims.
The following drawings are provided to illustrate certain embodiments described herein. The drawings are merely illustrative and are not intended to limit the scope of claimed inventions and are not intended to show every potential feature or embodiment of the claimed inventions. The drawings are not necessarily drawn to scale; in some instances, certain elements of the drawing may be enlarged with respect to other elements of the drawing for purposes of illustration.
The following description recites various aspects and embodiments of the inventions disclosed herein. No particular embodiment is intended to define the scope of the invention. Rather, the embodiments provide non-limiting examples of various compositions, and methods that are included within the scope of the claimed inventions. The description is to be read from the perspective of one of ordinary skill in the art. Therefore, information that is well known to the ordinarily skilled artisan is not necessarily included.
The following terms and phrases have the meanings indicated below, unless otherwise provided herein. This disclosure may employ other terms and phrases not expressly defined herein. Such other terms and phrases shall have the meanings that they would possess within the context of this disclosure to those of ordinary skill in the art. In some instances, a term or phrase may be defined in the singular or plural. In such instances, it is understood that any term in the singular may include its plural counterpart and vice versa, unless expressly indicated to the contrary.
As used herein, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. For example, reference to “a substituent” encompasses a single substituent as well as two or more substituents, and the like.
As used herein, “for example,” “for instance,” “such as,” or “including” are meant to introduce examples that further clarify more general subject matter. Unless otherwise expressly indicated, such examples are provided only as an aid for understanding embodiments illustrated in the present disclosure and are not meant to be limiting in any fashion. Nor do these phrases indicate any kind of preference for the disclosed embodiment.
As used herein, the term “undesirable microorganism” is intended to have a relatively broad meaning, referring both to pathogens, namely viruses, bacteria, fungi, protozoa and worms that can cause disease, as well as microorganisms that have other detrimental effects on the quality of the water, namely make the water odorous or unclear.
As used herein, the phrase “destroy or deactivate undesirable microorganisms” is intended to have a relatively broad meaning, not requiring complete elimination of undesirable microorganisms, but reducing levels enough to make a positive impact on the water quality in the hot tub. Naturally, total or near total elimination is most preferred.
As used herein, the phrase “small portion,” as in a “a small portion of the water from the hot tub” is used to express that only a minor portion of the water from the hot tub is held by the sanitizing chamber at a time. Preferably, this amount is less than 20 percent of the water, more preferably less than 10 percent, even more preferably less than 5 percent and most preferably less than 1 percent.
As noted above, the water in a hot tub can provide a haven for many undesirable microorganisms, such as odor causing bacteria and even disease-causing pathogens. Some of the undesirable microorganisms that can grow in water include Legionella, Pseudomonas, Cholera and Cryptosporidium. These microorganisms can cause rashes and illness. They are introduced to the hot tub in a variety of ways. Some are airborne and begin colonizing when the pathogen falls in the water and others are found on human skin and brought into the hot tub when a person enters the hot tub.
Heat can be an effective method for destroying or deactivating undesirable microorganisms in liquids. Boiling water has been used for centuries to purify water and make it safe to drink. Pasteurization is another method of sanitizing using heat. Pasteurization typically involves heating liquids to below 212° F. (100° C.) and holding them at that temperature for a time sufficient to destroy or deactivate those undesirable microorganisms.
The present invention uses heat to destroy or deactivate undesirable microorganisms, it is different from pasteurization and its use in other liquids. In pasteurization the liquid is heated, either all at once in a vessel, or as it all passes through a conduit. As such, pasteurization is a typically a one-time event. In contrast, the sanitizing system described herein, small volumes of the liquid are sanitized and then returned to the volume of the hot tub. Preferably, this is done as an ongoing process and is not a one-time event.
Hot tubs are known as good environments for many undesirable microorganisms. There are several reasons why hot tubs are good environments for microorganisms. These reasons include; having a large supply of water; being open to the air, at least sometimes; and being kept at temperatures where many undesirable microorganisms thrive.
Now referring to
The sanitizing chamber 7 needs to be large enough to heat a sufficient volume of water to cycle through the volume of water in the hot tub quickly enough to prevent growth of the undesirable microorganisms, while still being small enough to efficiently heat the water in the chamber. A smaller chamber will heat the water more quickly but will take longer to cycle through the entire volume of water in the hot tub. Conversely, a larger chamber will take longer to heat the water in the chamber but will cycle through the full volume of water in the hot tub more quickly. In some embodiments, the volume of the sanitizing chamber is between 0.5 liter and 5 liters. In the more preferred embodiment, the chamber is between 0.8 liter and 3 liters. In yet a more preferred embodiment, the chamber is between 1 liter and 2 liters. Stated another way, the small portion of water in the sanitizing chamber is preferably less than 20 percent of the water, more preferably less than 10 percent, even more preferably less than 5 percent and most preferably less than 1 percent.
The sanitizing system includes a heater 8 for heating the water in the sanitizing chamber 7. The heater may be any of a variety of heating methods. In some embodiments, the heating method is a flame-based element such as those found in many water heaters. In other embodiments, the heating method is a resistive heating element. In a yet other embodiments, the heating method is a waterproof resistive element. In another embodiments, the heater is a solar heater. Solar heaters are often used for heating water used for personal hygiene such as bathing and showering. While often used for heating bath water, solar heaters are capable of producing temperatures high enough to destroy or deactivate unwanted microorganisms, and so could be effectively used to heat and sanitize the water in the hot tub. There are several solar water heaters available commercially, such as those produced by Duda.
In some embodiments, the components of the sanitizing system are built into the hot tub. In such an embodiment, the components are built as a part of the hot tub at its construction, and do not need to be added onto the hot tub. In other embodiments, the components of the sanitizing system are retrofittable to a hot tub and can be added to an existing hot tub. Such an embodiment enables an existing and in use hot tub to have the components of the sanitizing system attached and incorporated into the hot tub.
The sanitizing chamber needs to be constructed of a material that will hold water and stand up to high temperatures. The type of heating element used for heating the water also influences the material the sanitizing chamber is constructed of. When the heating method is a flame-based element, the sanitizing chamber needs to be constructed of a material that will be able to have a flame heat the chamber and will transfer the heat to the water while not destroying the chamber. Such materials include metals, like copper, steel, stainless steel, aluminum, alloys or combinations of each of these and other metals, as well as some ceramic materials. There are several issues with using a flame-based heating element including needing an attachment for the flammable gas, having the flammable gas available in the location the hot tub is positioned, and the safety of the gas itself. In the preferred embodiment, the heating method is a resistive heating element. Utilizing a resistive heating element enables the chamber to be made of a wide variety of materials, including metals, such as copper, steel, stainless steel, aluminum, alloys or combinations of each of these and other metals, ceramics, and polymers, such as PVC, ABS, and carbon fiber. In one embodiment, the heating method is a waterproof resistive heating element. Utilizing a waterproof resistive heating element further expands the possibilities for the location of the heating method as the waterproof resistive heating element can be placed inside the sanitizing chamber.
In one embodiment, a first conduit 9 conveys water from the hot tub to the sanitizing chamber, and a second conduit 11 conveys water from the sanitizing chamber to the hot tub. When the sanitized water is placed back in the hot tub it is possible that the full volume of the water in the hot tub will not have made it through the sanitization chamber. Sanitizing the majority of the water in the hot tub will result in greatly reduced microbial load. However, there is a possibility of a small volume of water, and thus anything in the water, not being processed through the sanitization chamber.
The conduits are composed of materials designed for transporting water, these materials include metal tubing such as copper, stainless steel, aluminum, polymers such as PVC, and rubber. Each of these materials have benefits and drawbacks. In the preferred embodiment, the conduits are made of a polymer. Polymers are advantageous because they are generally good insulators. By using a polymer, less heat is lost during the time the water is transported from the sanitizing chamber to the hot tub. Polymer conduits are most advantageous in embodiments utilizing heat exchangers, as will be explained later. In some embodiments, heat loss during transport time is not a detriment, in such instances, conduit made from a metal would be more advantageous. The metal conduit could be used specifically to allow heat to escape from the water before reentering the hot tub. Metal conduits are more advantageous in embodiments where the temperature difference between the water temperature in the hot tub and the water temperature in the sanitizing chamber are high, and there are no heat exchangers in the system. Metal conduit may also be used in embodiments with heat exchangers, provided the conduits were wrapped in an insulative material.
There are various temperature schedules for dealing with undesirable microorganisms in water. For example, OSHA recommends raising the temperature of a water heater to 158° F. for 24 hours to destroy or deactivate legionella. In a paper published in Applied and Environmental Microbiology, for pasteurization of drinking water in developing countries, the researchers stated that a temperature of 149° F. for 6 minutes is enough to destroy or deactivate all germs, viruses, and protozoa. “Ciochetti, D. A., and Metcalf, R. H., Pasteurization of Naturally Contaminated Water with Solar Energy, Applied and Environmental Microbiology, 47:223-228, 1984.”
Various temperature and cycle times can be used.
In some embodiments, the volume of the water in the hot tub is cycled through the sanitizing chamber over a period between 1 hour and 10 days. In a more preferred embodiment the cycle occurs over a period between 3 and 7 days. In a second more preferred embodiment, the cycle occurs over a 3-hour period. The most preferred method to sanitize the water is to heat the water to between 168-172° F., hold for 30 seconds, and cycle through all the water in the hot tub in 3 hours. The water in the hot tub can be kept sanitized by running cycles through the sanitizing process of the sanitizing chamber. The frequency of the cycles is dependent on use and cleanliness of the water entering the hot tub and the cleanliness of the environment around the hot tub.
Typically, water in a hot tub is kept at between 100° F. and 102° F. The sanitizer is optimally configured to heat the water to 168-170° F. which leads to a temperature difference of 68° F. to 70° F. Heating the water by 68° F. to 70° F. in the sanitizing chamber is inefficient, both in terms of energy input and the time it takes to reach the desired temperature. To raise the temperature of one gallon of water 1° F. requires 8.33 BTUs. Raising 1 gallon of water 70° F. would therefore require 583 BTUs. A hot tub holding 500 gallons of water would consume 291,500 BTUs. Additionally, putting the water heated to 170° F. directly back into the hot tub can be dangerous. If someone is sitting near the inlet from the sanitization chamber, they could be injured by the incoming heated water.
Utilizing heat exchangers as part of the first and second conduits solves both of these problems. A heat exchanger is a sealed chamber with two sides divided by a thermal conductive plate. There are several options for commercially available heat exchangers, the inventors chose a commercially available brazed plate heat exchanger. A heat exchanger exchanges heat between the water traveling, in the first conduit, from the hot tub to the sanitizing chamber and the water traveling, in the second conduit, from the sanitizing chamber to the hot tub. Water from the hot tub enters one side of the heat exchanger. The water from hot tub is held in the hot tub water side, or first conduit side, of the heat exchanger while water from the sanitizing chamber enters the sanitizing chamber side, or second conduit side, of the heat exchanger. The water from the hot tub and the sanitizing chamber are held in the heat exchanger for a dwell time. During the dwell time the heat from the water on sanitizing chamber side of the exchanger passes through a thermal conductive plate to the water on the hot tub side of the heat exchanger. The water coming from the hot tub is heated. When that water moves to the sanitizing chamber, less energy is used in the sanitizing chamber to bring it up to the appropriate temperature. Simultaneously, the water moving from the sanitizing chamber is cooled and is less dangerous as it moves into the hot tub.
One embodiment, of a heat exchanger such as that depicted in
The use of previously heated water to raise the temperature of the water on the way to the sanitizing chamber along with the resultant smaller temperature difference provided by utilizing heat exchangers is helpful for conserving energy. The energy to heat up the water on its way to the sanitizing chamber could have been dissipated to the environment as heat, instead it is used to bring the water from the hot tub to a higher temperature so less energy is needed to bring the water up to the full sanitizing temperature in the sanitizing chamber. Each heat exchanger holds a smaller volume than the volume of the sanitizing chamber, because of this some of the volume of the water will remain in the sanitizing chamber longer than the hold time for destroying and deactivating unwanted microorganisms. In one embodiment, the pump is programmed to cycle on to move the water through the conduits to each heat exchanger and cycle off to leave the water in the heat exchangers for a programmed dwell time. Different dwell times will result in different temperature changes. The number of heat exchangers also affects the change in temperature.
In one embodiment, a multi-stage heat exchanger is made by stacking multiple chambers one against the next, so that as the warm water flows from the first chamber to the last it is getting cooled in each stage. Likewise, as the cool water flows in the opposite direction from its first chamber to the last, it is progressively getting heated. The number of heat exchanging chambers in the stack can be increased to increase the efficiency of the heat recovery provided, with the goal of decreasing the difference in the temperature at the inlet and outlet of the stack. Insulation between the heat exchanging chambers in otherwise adjacent stages is important so that heat is not allowed to travel outside the chambers. While a single heat exchanger does exchange the heat between the two sides of the water, the addition of multiple heat exchangers more effectively cools the water on its way to the hot tub and more effectively heats the water on its way to the sanitizing chamber.
The pump used to convey water from the hot tub to the sanitizing chamber and from the sanitizing chamber to the hot tub is programmed to leave the water in the heat exchangers for a set dwell time. It does this by cycling on to pump the water through the conduit to each heat exchanger and the sanitizing chamber, and to cycle off leaving the water in the heat exchangers for a dwell time. In one embodiment, the sanitization system, with six heat exchangers is used. In one embodiment, the dwell time is between 15 and 45 seconds. In a more preferred embodiment, the dwell time is between 22 and 38 seconds. In the most preferred embodiment, the dwell time is 30 seconds. Different dwell times will result in different temperature changes. The number of heat exchangers also affects the change in temperature.
In other embodiments, the system incorporates or is used with other water filtering or treatment technology, such as ion exchange or electronic descaling to remove minerals.
In the preferred embodiment, the unit is sized and shaped to fit under an existing step for accessing the hot tub. Alternatively, it can be manufactured as a step itself. Still alternatively, it can be manufactured into another hot tub accessory, such as an insulative cover or a drinks and towel stand.
The invention has been described with reference to various specific and preferred embodiments and techniques. Nevertheless, it is understood that many variations and modifications may be made while remaining within the spirit and scope of the invention.
All patents and published patent applications referred to herein are incorporated herein by reference. The invention has been described with reference to various specific and preferred embodiments and techniques. Nevertheless, it is understood that many variations and modifications may be made while remaining within the spirit and scope of the invention.
This application claims priority to U.S. Provisional Patent Application No. 63/190,040, filed May 18, 2021 and titled “System for Sanitizing Water in a Hot Tub,” the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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63190040 | May 2021 | US |