Traditionally, when a user needed to remove a sprinkler housing for replacement, repositioning the height of the sprinkler or repair, the user digs out around the sprinkler housing to gain access to the connection between the housing and the piping system. This process can require vast amounts of time and requires a significant effort, even for a single sprinkler.
Products have attempted to solve this problem such as the solutions proposed by the RQT tool (www.rqt-tool.com) and at www.pciabilities.com. The RQT tool can remove the sprinkler housing without digging up the ground surrounding the body by using a spring loaded mechanism or a flat bar. The www.pciabilities.com tool grasps the cap of the sprinkler and using a downward force, the user can remove the sprinkler housing from the ground for replacement.
However, each of these tools has a significant disadvantage. The inlet of the sprinkler attaches to a supply line that supplies water to the sprinkler housing. Once the housing has been removed, debris and other foreign contaminants can fall into the supply line during replacement, such as dirt. The debris can cause difficulties in installation and can prevent a new sprinkler housing from operating by obstructing the flow of water necessary for the correct operation of the sprinkler. Furthermore, these prior art tools do not provide any assistance aligning a sprinkler housing to the piping system while the tool is engaged in the removal, repositioning, or attaching process.
Therefore, there is a need for a device and method for the efficient and effective removal of sprinkler housings without additional tools that does not have the disadvantages of the prior art.
The present invention overcomes the limitations of the prior art by providing a tool, system, and method for the efficient and effective removal of sprinkler housings without additional tools that prevents the problems inherent in the prior art.
The tool comprises a hollow tubular elongated body having an exterior wall and an opening through the length of the body. The body has an upper and lower portion; a stop on the exterior of the body, where the length of the stop is larger than the maximum diameter of the lower portion of the body below the stop; and a rib or groove for engaging an interior rib of a sprinkler housing connected to a piping system. The opening is sized to allow a rod or an irrigation tube to be placed through the body and into a point of contact with the sprinkler housing and the piping. The rod provides an alignment guide as well as plugging the hole left by removal of the sprinkler housing to prevent debris and foreign contaminants from entering the piping system.
The exterior wall of the top portion of the tool can be hex shaped for being engaged by a tool. Furthermore, the top can be a turning handle that is preferably detachable. On the interior wall proximate to the bottom of the tool can be another hex section. The hex allows for numerous tools to be attached to the bottom or top portion of the tool body to aid in the sprinkler housing removal.
The stop limits the distance the tool can move vertically into the sprinkler body and is preferably located between the upper and lower portions of the device. However, in one embodiment the ribs serve as a stop wherein the ribs of the device are stepped or different diameters. Stepped ribs comprise first and second sets of ribs, the first set of ribs being below the second set of ribs, the first set of ribs extending outwardly from the exterior wall of the body by a first distance, the second set of ribs extending outwardly from the exterior wall of the body by a second distance, the second distance being greater than the first distance.
Multiple embodiments are envisioned, such as a system comprising the tool with the rod, or a hollow tubular sleeve, or both. The rod can be fitted with a cap to plug the contact point between the sprinkler body and the piping system preventing debris and foreign contaminants from entering the piping system. The rod also serves as a guide for accurate placement of the removal tool into the sprinkler housing. Alternatively, due to the hex shape, a plug may be fitted to the bottom portion of the tool body to plug the piping.
The hollow tubular sleeve or an adapter has an exterior diameter that is sized to fit the interior diameter of larger diameter sprinkler housings. The top of the sleeve receives at least part of bottom portion of the tool. In one embodiment, the sleeve comprises the same ridges and opening as the sprinkler tool having the same functions.
The present invention further provides a method for removing a sprinkler housing having internal ribs connected to the piping system. The method comprises the steps of placing the rod through the sprinkler housing down into the piping system; placing the tool over the rod aligning the bottom portion of the tool inside the sprinkler housing; aligning the external ribs or grooves of the tool so that they engage the internal ribs of the sprinkler housing; and rotating the tool to release the housing from the piping system. The rotating can be done by hand, or with a tool, such as a channel lock, a custom tool, or with an open top where you can place a handle type device in the hole. The handle can also be permanently part of the tool, such as a t-handle. Optionally, the use of the rod is not necessary for the removal of the sprinkler housing and a plug may be fitted to the bottom portion of the tool when the rod is not being used.
Furthermore the invention provides a method for inserting an irrigation tube into the piping system comprising the steps of removing the sprinkler housing according to the first method of the invention; removing the tool from the housing; running an irrigation tube through the hole in the tool body; placing the irrigation tube and the tool together toward the piping system and rotating the tool to securely fasten the irrigation tube to the piping system; wherein the opening is sized so that a drip irrigation tube can be placed through the entire opening.
These and other features, aspects and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying figures where:
The present invention overcomes the limitations of the prior art by providing a device and method for the efficient and effective removal of sprinkler housings without additional tools that prevents the problems inherent in the prior art.
All dimensions specified in this disclosure are by way of example only and are not intended to be limiting. Further, the proportions shown in these Figures are not necessarily to scale. As will be understood by those with skill in the art with reference to this disclosure, the actual dimensions and proportions of any system, any device or part of a system or device disclosed in this disclosure will be determined by its intended use. Well-known structures and techniques may not be shown in detail in order not to obscure the embodiments.
In the following description, certain terminology is used to describe certain features of one or more embodiments of the invention. The term “tool ribs” refers to the different size wings on the exterior wall of the tool that engage the sprinkler housing ribs for removal and tighten the sprinkler housing. The term “sprinkler ribs” refer to the internal ribs found inside a sprinkler housing that help provide alignment to the sprinkler nozzle as the sprinkler riser is forced upward by water pressure.
Referring now to
The stop 17 physically limits the distance the body 15 can move vertically into the sprinkler housing 127. This prevents the user from applying too much pressure or damaging the underlying piping. Furthermore, the stop 17 provides the user a mechanism in which to apply enough downward pressure to the sprinkler housing 127 in order that the user may unthread the housing from the underlying piping. In another embodiment, the tool rib 19 can be a stepped rib design that provides a stop mechanism for smaller diameter sprinkler bodies This stepped embodiment comprises a first set of ribs and second sets of ribs, the first set of ribs being below the second set of ribs, the first set of ribs extending outwardly from the exterior wall of the body by a first distance, the second set of ribs extending outwardly from the exterior wall of the body by a second distance, the second distance being greater than the first distance.
In one embodiment, the top portion 11 of the tool can comprise a slip fitting to attach to a PVC pipe. The pipe can be used with simple fittings such as a PVC cross fitting and outward extending pipe for handles. In this embodiment, the tool then comprises a simple easy to use t-handle as part of the tool. In another embodiment, a detachable handle 18 can be attached to the upper portion 11 of the body 15 providing a mechanism to grip and rotate the tool.
Referring to the preferred embodiment illustrated in
Referring to
Referring now to
Referring now to
In another embodiment, the one or more than one ribs are centered on the diameter of the exterior portion of the tool. As seen in
In another embodiment, the tool ribs 19 are offset from the center of the tool by an amount equal to ½ the thickness of the sprinkler housing 127. A first rib is off centered to one side and a second rib is off centered in the opposite direction by the same distance, which is ½ the thickness of the sprinkler ribs. This embodiment provides greater contact surface from the tool ribs 19 to the sprinkler ribs. The greater contact surface helps displace the applied force to the sprinkler housing. In a preferred embodiment, the off set for the tool ribs 19 provides the maximum torsion to aid in the removal of the sprinkler housing 127.
In another embodiment, the tool ribs 19 are replaced with a center groove or grooves 121 as illustrated in
In another embodiment, the tool ribs 19 can be designed as a separate feature that can be added to an existing product for insertion into a sprinkler housing 127. For example, a torsion spring can be attached through a screwing action onto a male threaded adapter such as PVC. The torsion spring comprises arms that extend outward with a bend in the ribs. The rib bend can be between 45 and 120 degrees. In a preferred embodiment, the rib bend is 90 degrees. The bend is such that a first arm is created on one side of the tool pointing in an upward direction and a second arm pointing in a downward direction, where the tool is horizontal to the plane of the sprinkler housing 127. The first and second arms comprise a set distance apart and when inserted into a sprinkler housing 127 they fit snugly inside the sprinkler ribs. When the tool is rotated either a clockwise or counter-clockwise direction, the first and second arms contact the sprinkler ribs and transmit a force to rotate the sprinkler housing 127. The correct method of a selected rotation of the tool will tighten the torsion spring onto the male adapter and the opposite rotation will contact the opposing torsion spring arm, and this opposite rotation will also tighten the spring onto the male adapter fitting.
Referring now to
Preferably, the plugging and alignment rod 111 is placed through the inside the sprinkler housing 127 prior to using the tool to remove the housing 127. Therefore, the plugging and alignment rod 111 serves as a directional alignment tool for the removing, adjusting, and replacing of the sprinkler housing 127. The rod 111 can prevent cross threading of the sprinkler housing 127 with the piping system and insures proper angle for of the sprinkler. The plugging and alignment rod 111 can be made from any appropriate material suitable for use with the piping system. In a preferred embodiment, the plugging and alignment rod 111 can be made from plastic coated metal to provide enough mass to prevent water from the piping system from forcing the plugging and alignment rod out of the water inlet. However, the rod 111 is not necessary for the removal of the sprinkler housing 127. In such a system, a removably mountable plug 35 is inserted into the bottom attachment portion 31. The plug 35 can be sized to fit the 33 hex section of the tool body 15.
Now referring to
Another aspect of the invention is a method for using the tool to release the sprinkler housing 127 connected to the piping system. First, a sprinkler cap is removed by hand. Then, sprinkler components are removed leaving an empty sprinkler housing. Next, the plugging and alignment rod 111 is inserted into the piping system or a water inlet sealing and isolating the sprinkler housing 127 from the piping system and providing a guide for the placement of the new or repaired sprinkler. Then, the tool is placed over the plugging and alignment rod 111 and into the sprinkler housing 127. The tool is fitted snugly into the sprinkler housing and positioned to engage the ribs on the interior of the sprinkler housing 127. Then the tool is rotated to engage the sprinkler housing ribs to create the needed force to unthread the sprinkler from the piping system. Once the sprinkler housing 127 is separated from the piping system, the sprinkler housing 127 can be removed, the housing 127 can be lifted out of the ground after sufficient turns of the tool allowing the sprinkler housing 127 to be separated from the piping system. During the removal of the sprinkler housing 127, the tool and the sprinkler housing is lifted off the plugging and alignment rod 111 leaving the plugging and alignment rod inside the piping system to prevent debris and foreign contaminants from entering the piping system. Next, a new sprinkler housing 127 can be installed over the plugging and alignment rod 111 and pushed onto the point of connect to the piping system. Then, the tool is inserted into the sprinkler housing 127 by passing the tool over the plugging and alignment rod 111 to the appropriate step on the sprinkler removal tool ribs 19/59 or grooves 121 for a secure fit. Next, the tool is turned until the tool ribs 19/59 or grooves 121 are aligned with the sprinkler ribs. Then, the tool is turned to install the sprinkler housing onto the piping system. Next, the plugging and alignment rod 111 and the tool are removed from the sprinkler housing 127. Finally, the sprinkler can be reassembled.
Furthermore the invention provides a method for inserting an irrigation tube 47 into the piping system. The sprinkler housing 127 is first removed according the method described above leaving a vacant hole. Then after separating the tool from the sprinkler housing 127, an irrigation tube 47 is placed through the opening 41 in the tool body 15. The tool connected to the irrigation tube 47 is placed down into the vacant sprinkler housing hole toward the piping system. The tool connected to the irrigation tube 47 is rotated, us the tool as a wrench, to securely fasten the irrigation tube 47 to the piping system. After securely fastening the irrigation tube 47 to the piping system, the tool can be removed and the vacant hole filled.
Preferably, the device is rigid and of monocoque unitary construction but other embodiments are envisioned. Furthermore, the tool can comprise multiple opposing tools to accommodate using the tool on multiple variations of sprinkler housings in a single tool configuration. For example, one end of the tool can comprise a single purpose spray sprinkler removal tool and by rotating the tool 180 degrees the opposition part of the tool can comprise a rotor sprinkler removal tool. This provides manufactures with the capability of producing a single tool to cover a large number of sprinkler bodies. Conversely, the tool can comprise a single rib size and offset to work only on a single brand of sprinkler housing, such as, for example the Rainbird®, Toro® or Hunter® sprinklers. Different sprinkler housings have internal ribs offset by different degrees, such as three ribs offset by 120 degrees or two ribs offset by 180 degrees. Accordingly, the tool of the invention, specifically the number and location of the exterior ribs 19, can be made to match the different internal ribs of the sprinkler housings.
Although the present invention has been described with a degree of particularity, it is understood that the present disclosure has been made by way of example and that other versions are possible. As various changes could be made in the above description without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be illustrative and not used in a limiting sense. The spirit and scope of the appended claims should not be limited to the description of the preferred versions contained in this disclosure.
All features disclosed in the specification, including the claims, abstracts, and drawings, and all the steps in any method or process disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in the specification, including the claims, abstract, and drawings, can be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
Any element in a claim that does not explicitly state “means” for performing a specified function or “step” for performing a specified function should not be interpreted as a “means” or “step” clause as specified in 35 U.S.C. §112.
This application claims priority to U.S. provisional patent application No. 61/930,380, filed Jan. 22, 2014, which is incorporated by reference in its entirety herein for all purposes.
Number | Date | Country | |
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61930380 | Jan 2014 | US |