Generally, it is well known to dispense multiple fluids from a syringe or other device. There are problems that arise when using the systems in the prior art. Due to the nature of a syringe, and especially syringes having multiple fluid chambers, pressure changes occur within the syringe when one or more components move relative to other components within the body of the syringe. Disadvantageously, negative pressure, or a vacuum, can form within the body of the syringe barrel, potentially causing problems with the dispensing of the fluids from the syringe.
Moreover, it is often desired to attach a syringe to a downstream device such as tubing at the syringe outlet. With syringes having multiple outlets, crowding at the outlets becomes a problem when the outlets are connected with tubing and other downstream devices.
There is a need for an apparatus and method of dispensing multiple fluids and counteracting pressure changes that enables the connection of downstream devices to the system that addresses present challenges and characteristics such as those discussed above.
The present invention provides a system for storing and dispensing first and second fluids comprising a cartridge. The cartridge further comprises a barrel having a wall, a proximal end and a distal end. A first piston is disposed within the wall and extends distally from the proximal end. A delivery tube is disposed within the wall and fluidicly communicates with a first outlet. A first fluid chamber is disposed between the first piston and delivery tube and fluidicly communicates with the first outlet. A second piston is disposed between the wall and the delivery tube. A second fluid chamber is between the second piston and the distal end and fluidicly communicates with a second outlet. The cartridge further comprises a transmission structure operative to transmit force from the second piston to thereby dispense the first and second fluids from the first and second outlets. The system also comprises a cannula assembly coupled with and fluidicly communicating with the first and second outlets. The cannula assembly further comprises a tip at a distal portion of the cannula assembly. The tip is adapted to dispense the first and second fluids from the cannula assembly. In a preferred embodiment, the distal end of the barrel further comprises a tip adaptor. At least part of the second outlet is disposed within and extends distally from the tip adaptor. In one embodiment, at least one of the first or second outlets is disposed radially outward of a central axis of the barrel. In one embodiment, the transmission structure is a plunger. In an alternative embodiment, the transmission structure is pneumatic.
The present invention also provides a cartridge for storing and dispensing first and second fluids comprising a barrel having a wall, a proximal end and a distal end. The cartridge further comprises a first piston disposed within the wall and extending distally from the proximal end. A delivery tube is also provided. The delivery tube is disposed within the wall and fluidicly communicates with a first outlet. A first fluid chamber is disposed between the first piston and the delivery tube and fluidicly communicates with the first outlet. A second piston is disposed between the wall and the delivery tube. A second fluid chamber is between the second piston and the distal end and fluidicly communicates with a second outlet. A vent is provided and is operative to prevent a vacuum from forming within the barrel. At least a part of the vent is disposed between the first piston and the wall.
The present invention also provides a method of counteracting pressure changes within a cartridge for storing and dispensing fluids. The method comprises advancing a plunger within a barrel. Advancing the plunger causes a movement of at least a first internal component in the barrel relative to at least a second internal component. The method further comprises forming a cavity therebetween and fluidicly communicating the cavity with a space outside the cartridge.
A method of dispensing multiple fluids from a storage and dispensing system is provided. The system includes a barrel, first and second pistons, first and second fluid chambers containing first and second fluids, a transmission structure, and first and second outlets. The method includes fluidicly communicating the first and second outlets with cannula assembly.
The method further includes advancing the transmission structure from a proximal end of the barrel towards a distal end, thereby advancing the first and second pistons within the barrel and discharging the first and second fluids from the first and second fluid chambers, through the first and second outlets and into the first and second lumens of the first and second tubes, and out of first and second apertures.
The present invention also provides a method of dispensing first and second biomaterial fluids from a cartridge. The cartridge includes a barrel having a wall, a proximal end and a distal end, and first and second chambers axially disposed relative to one another. The method comprises the steps of moving a first piston disposed within the wall of the barrel towards the distal end. The distal movement of the first piston causes the first biomaterial fluid to leave the first chamber and enter into a first channel and out a first outlet. The distal movement of the first piston also causes distal movement of the second piston, thereby causing the second biomaterial fluid to leave the second chamber and enter into a second channel and out of a second outlet. The first biomaterial fluid thereby passes from the first outlet to a first lumen of a cannula assembly and the second biomaterial fluid passes from the second outlet to a second lumen of the cannula assembly. The method further comprises dispensing the first and second fluids from the cannula assembly by the aid of a pressurized gas. The method further comprises mixing the first and second fluids in flight to form a mixture and depositing the mixture onto a portion of a human body.
The distal end 16 of the barrel 12 has first and second outlets 22, 24 extending therefrom. The first and second outlets 22, 24 are fluidicly connected to a cannula assembly 26. Specifically, the first outlet 22 is connected to a first tube 28 and the second outlet 24 is connected to a second tube 30 of the cannula assembly 26. In a preferred embodiment, a portion of the second outlet 24 extends radially from the first outlet 22 in order to provide ample space for the connection with the first and second tubes 28, 30 of the cannula assembly 26. The first and second tubes 28, 30 each include adaptors 32, 34 configured to accept the first and second outlets 22, 24 and provide a seal between the first and second outlets 22, 24 and the first and second tubes 28, 30, respectively. There are first and second lumens (not shown) within the first and second tubes 28, 30, respectively. At the proximal end 36 of the cannula assembly 26, the first and second tubes 28, 30 bifurcate in order to facilitate a connection with the first and second outlets 22, 24. More distally along the cannula assembly 26, the first and second tubes 28, 30 converge into a main cannula 38. Within the main cannula 38 the first and second fluids that are discharged from the first and second outlets 22, 24 remain separated in first and second lumens (not shown) within the main cannula 38. The first and second lumens are fluidicly connected with the first and second tubes 28, 30. When the transmission structure 18 is depressed distally, the first and second fluids are discharged from the first and second outlets 22, 24, into and through the first and second tubes 28, 30 and into the first and second lumens. The first and second fluids may be, for example, biomedical materials used in a medical procedure. The first and second fluids travel within the first and second lumens within the main cannula 38 until reaching the tip 39 at the distal end 37 of the cannula assembly 26, whereupon the first and second fluids are discharged from first and second apertures 40, 42 of the tip 39. Extending radially from the main cannula 38 is an additional tube 44 adapted to communicate with a gas source. In a preferred embodiment, the first aperture 40 is situated at least partially transverse to the second aperture 42, whereby the first and second fluids interact after being dispersed from the first and second apertures 40, 42. Preferably, an interaction between the first and second fluids creates a third material comprising the first and second fluids.
Due to the configuration of tube 44 and cannula assembly 26, the system is operative to dispense the first and second fluids from the first and second apertures 40, 42 by the aid of a pressurized gas. In a preferred embodiment, the first and second fluids are mixed in flight after being dispensed with the aid of a pressurized gas from the first and second apertures 40, 42.
The mixture of the first and second fluids is deposited onto a biological substrate such as a portion of the human body.
First piston 48 has a contact surface 50 at a first end 54 for accepting the transmission structure 18. The contact surface 50 and the contacting portion 52 of the transmission structure 18 contacting the contact surface 50 may have complimentary shapes for efficiency and ergonomics purposes. The first piston 48 may have a hollow, generally cylindrically shaped body extending distally from the contact surface 50 for forming part of the first fluid chamber 46. The second end 56 of the first piston 48 is open and includes a contact surface 58 that engages with the second piston 60. More specifically, the second end 56 is bonded to the second piston 60 generally at the location of the second end 56, such as by welding.
The delivery tube 62 may be fixedly, concentrically disposed relative to and within the barrel 12. In a preferred embodiment, the delivery tube 62 is coupled with the tip adaptor 25, thereby preventing the movement of delivery tube 62. The delivery tube may be fixed within the tip adaptor according to methods known to persons skilled in the art, such as sonic welding or bonding using adhesives. However, the manner of coupling is not limited to these methods and may be done so in other manners known to persons skilled in the art. The delivery tube 62 may have first, second and third sections 62a, 62b, 62c having first, second and third diameters D1, D2 and D3, respectively. The third section 62c may have a tapered portion at or near the first outlet 22 to enable the third section 62c to engage with a downstream device such as tubing or a cannula assembly 26 (see
The first diameter D1 and the inner diameter 64 of first piston 48 may be substantially the same, thereby creating a seal between the first piston 48 and delivery tube 62. In order to create an effective seal, a first O-ring 66 may be disposed on the delivery tube 62. The seal created by the first O-ring 66 may prevent the first fluid from the first chamber 46 to leak into other parts of the barrel 12, such as the cavity 78 that forms as the first and second pistons 48, 60 move distally. See
In the unengaged or filled state as seen in
Cavity 78 increases in length as first and second pistons 48, 60 advance distally. Due to the sealed nature and configuration of the system, the cavity 78 has a natural tendency to develop a negative pressure, or become a vacuum space. To counteract the formation of a vacuum in cavity 78, a vent 79 is provided. In a preferred embodiment, vent 79 is configured as a channel along at least a portion of the length of the first piston 48, thereby preventing a vacuum from forming in cavity 78.
Lubricious coatings may need to be provided between and among components due to the seals provided by the O-rings 66, 68, 70, 72. For example, to allow the traversal of the first and second pistons 48, 60 within the barrel 12 and past or along the delivery tube 62, lubricious coatings may be provided on the O-rings themselves or on the components with which they come into contact. For the same purpose, a lubricious coating may be provided on the transmission structure 18 and/or the barrel 12 for the traversal of the transmission structure 18 within the barrel 12.
As shown in
In the embodiment shown in
While the present invention has been illustrated by the description of one or more embodiments thereof, and while the embodiments have been described in considerable detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method and illustrative examples shown and described. Accordingly, departures may be from such details without departing from the scope or spirit of the general inventive concept. What is claimed is:
This application claims the priority of U.S. Provisional Patent Application Ser. No. 61/719,991, filed on Oct. 30, 2012 (pending), the disclosure of which is incorporated by reference herein.
Number | Date | Country | |
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61719991 | Oct 2012 | US |