Area of technology: an invention relates to picking and storing of products; the invention especially relates to manners to reduce manual work.
Foodstuff and other grocery products can be ordered from internet and later on the products ordered are delivered to certain addresses, for example, to the home address of a subscriber. This kind of service contains at least an ordering stage and a picking stage for picking the products. A collector, i.e. the person who performs the picking stage, collects the products to totes and/or containers, such as boxes. A plastic bag and a paper bag are typical totes. After the picking stage the containers and/or totes with products are moved to a delivery vehicle, if the products are to be transported to customers. Alternatively, the products are placed in a parcel automaton, if the customers will fetch the products. Regarding the invention, products are of various kinds and they are usually small-sized compared to the volume of a tote or a container.
GB 2362704 represents the prior art for the present invention. The publication describes a cart which comprises locker doors so that customers can take theirs purchases through the locker doors. The cart is not intended for picking of products and is inappropriate for that purpose. DE 19716138 represents another prior art system. The publication describes a system comprising a cart with lockers and a separated wall. The wall includes the locker doors through which the lockers of the cart are reachable. U.S. Pat. No. 7,407,238 represents another prior art system. The publication describes a system comprising a cart with shelves and a separated wall. The wall includes the locker doors through which the shelves of the cart are reachable.
The prior art systems have the following drawbacks. In GB 2362704 the locker doors of the cart makes the picking of products difficult. In DE 19716138, which can be considered to represent the closest prior art, the lockers open to the side so that products may drop from the lockers. A locker opening to the side is appropriate for a single packet but not for an order including a number of products, because such locker provides no support for a plastic bag into which the products could be picked. Another drawback is that a customer should easily obtain the plastic bag, or another tote or a container that includes the products ordered. The same drawbacks concern the system of U.S. Pat. No. 7,407,238.
An objective of the invention is to solve the above-mentioned drawbacks. Another objective is to reduce manual work. Another objective is to eliminate lifting of totes or containers into the repositories of a system when products are picked into the totes or containers and the picking stage ends.
The invention concerns a system for storing products, the system comprising
a wall with openings that enable reaching a first repository and a second repository from a customer side of the wall,
closures in the wall to cover and disclose the openings, and
a cart for picking the products during a picking stage, the cart including the first repository and the second repository and the system being configured to receive the cart into a parking place beside the wall so that the first repository is reachable through a first opening and the second repository is reachable through a second opening.
A repository included in the system (in accordance with the invention) is configured to receive a tote or a container so that
the repository's bottom is located at a horizontal plane or the repository is tilted to at most 45 degrees angle in relation to the horizontal plane in order to hold a product inside the tote or the container, and
the repository supports the tote or the container keeping a mouth of the tote or the container open, and during the picking stage,
said mouth is continuously at least partly disclosed for receiving the products into the tote or the container.
In one embodiment the system is configured to reserve at least two repositories for an order when a volume of products included in the order exceeds a volume of a single repository.
In one embodiment the system is configured to open at least two closures in response to inputting an acceptable code.
In one embodiment the system comprises encapsulation and a cooling arrangement.
In one embodiment the cooling arrangement comprises one of the following components: a refrigerator apparatus, a cooling gel, a Peltier element.
In one embodiment the cooling arrangement comprises a supply air pipe and an exhaust air pipe.
In one embodiment the system comprises an identifier for indicating the parking place intended for the cart.
In one embodiment the system is configured to check by a control unit which repositories are reserved and to deem the cart to be free when the all repositories of the cart are empty.
In one embodiment the first repository and the second repository are located on shelves of which one is a movable shelf and another is a fixed shelf.
In one embodiment the wall comprises a protrusion for pulling of the container outwards from the wall so that an opposite side of the container, in relation to a handle intended for the pulling the container, remains on the protrusion when the container is out of the wall.
In one embodiment the system further comprises a second wall and repositories which are reachable through the second wall when the cart is received between the wall and the second wall.
In one embodiment the cart is configured to a picking usage so that a displacer included in the cart has an open position and the displacer remains in the open position when moving the cart during the picking stage, the displacer and the first repository disclosing in the open position at least partly the second repository.
In one embodiment, in addition said mouth the container comprises a side opening so that the first repository is reachable through the side opening when the cart is received into the parking place.
In one embodiment the system comprises brackets for supporting a handle of the tote so that the brackets are located opposite to each other on the both sides of the side opening of the container.
In one embodiment a space limited by an outer wall of a set of repositories is divided by at least one dividing wall into at least two repositories.
For a more complete understanding of examples and embodiments of the present invention, reference is now made to the following descriptions taken in connection with the accompanying drawings in which:
It is appreciated that the following embodiments are exemplary. Although the specification may refer to “one” embodiment, the reference is not necessarily made to the same embodiment(s), or the feature in question may apply to multiple embodiments.
The container 204 is a bucket with the following example dimensions: the opening 16×32 cm, the height 36 cm, and the volume 18 l. A plastic bag 205 has been placed inside bucket 204. The dimensions of the bag are, for example, the opening 15×30 cm, the height 40 cm and the volume 18 l. In other words, bucket 204 and plastic bag 205 have such dimensions that the bucket supports the plastic bag and keeps its mouth open. The edges and handles of plastic bag 205 are folded over the edges of bucket 204 so that the collector can put products inside plastic bag 205. The customer can take the products out of bucket 204 by pulling the handles of plastic bag 205. A tote 206 is made of paper, cardboard or (thick) fabric and tote 206 can be called as a fibre bag. Unlike a plastic bag, a fibre bag supports itself, for which reason it does not need to be supported by the container. Thus, fibre bag 206 with handles 207 will remain upright, the opening wide open, which makes easy to collect products in it.
The system comprises a wall 301 and repositories 302, 303 which are adapted to receive a tote or a container inside them. The system is best suited for small-sized products, because a large number of them can be placed in a tote or a container.
The system comprises openings 304, 305 on a customer side 306 of the wall so that the first repository 302 is accessible through a first opening 304 and the second repository 303 is accessible through the second opening 305. Accessibility means that it is possible to take products out of the repository. In other words, each repository is equipped with an access route. In addition, the system comprises closures 307, 308 to cover the openings so that the first closure 307 is adapted to cover the first opening and second closure 308 is adapted to cover the second opening. A hatch or a locker door is a typical example of closure 307, 308. The system also comprises a parking place 309 for a cart 310 on a repository side 311 of wall 301. Cart 310 includes wheels 312, 313 for moving the cart and at least part of the repositories, including the first repository 302 and second repository 303. The system is adapted to receive cart 310 to parking place 309 so that the first repository is situated against the first opening and the second repository is situated against the second opening. Thus, wall 301 and cart 310 must be made in such manner that there are access routes from customer side 306 of the wall to repositories 302, 303. Wall 301 may comprise a number of parking places for carts.
A system unit, which is used in picking and storing of products, is one tote or one container. In other words, repository 302, 303 has size of one tote or container. Let us analyse the prior art systems to understand why a small unit size saves space. In the prior art the repositories are relatively large, such as 70 or 100 l. Nevertheless, sometimes the volume of the products ordered by a customer exceeds 100 litres. Therefore, even a 100 l repository is not large enough for every order. The system in accordance with the invention is different, because a customer can have as many repositories as the customer (at that time) needs. If the customer needs, for example, five repositories for the products ordered, the five repositories are reserved. When the customer comes to fetch the products ordered and inputs a correct code, five locker doors will open and the customer can take the products out of the five repositories.
The small unit size increases the system capacity by approximately 100% compared to the known systems. To explain this, let us consider a system in which a repository is 70 l, i.e. three 23 litre bags can be stored in a single repository. If a customer orders only one bag of products, the repository remains 66% useless space. If the customer orders two bags of products, the repository remains 33% useless space. If the customer orders three bags of products, the repository is full. Let us then assume that a probability for a one, two or three bag order is equal. When using said probability assumption (for the volume of an order) the 70 l repository includes 50% useless space. The amount of the useless space can be substantially reduced by using a smaller unit size. A size of a tote, such a 23 l plastic bag, is an appropriate unit size for consumer clients. Correspondingly, a size of a container, such as a 70 l box, is an appropriate unit size for enterprise clients assuming that their orders usually include several boxes of products.
The
In one embodiment, the system comprises at least one guide for guiding cart 310 to parking place 309. For example, a guide 502 is a steel edge affixed to the floor that guides cart 310 precisely to its parking place 309.
In one embodiment, the system comprises a fastening arrangement 503 for fastening cart 310 to wall 301. Fastening arrangement 503 prevents vandalism, because without it cart 301 could be pushed through opening 304 off wall 301. Also, the collector may unintentionally move cart 301 out of its parking place. Fastening arrangement 503 is intended to prevent the vehicle movements for malicious or unintentional reasons. In one embodiment fastening arrangement 503 is implemented so that wall 301 includes a part 504 that is attachable to cart 301. Part 504 is, for example, a loop into which a hook attached to the cart can be put.
If the products ordered include food products or other temperature controlled products, repositories 302, 303 need to maintain a certain temperature, for example refrigerator temperatures (2-6° C.). The appropriate temperature can be maintained using air-conditioning and thermally insulated wall 301 that extends from the floor to the ceiling. In this embodiment, the top of wall 301 is called a wall extension 505. Alternatively, the temperature control can be implemented so that encapsulation 506 isolates repository side 311 of wall 301 from the surrounding space. In this embodiment the cooling is required only inside encapsulation 506. Encapsulation 506 is composed of wall 301, side walls 507, and a ceiling 508 which is attached to wall 301 and side walls 507. A pair of doors is attached with hinges to side walls 507. The doors can be used as fastening arrangement 503 when they are capable to hold cart 310 in its parking place. The doors can be locked together with a padlock. The padlock is one example of a locking arrangement 509 for locking cart 310 to its parking place 509. The locking system 509 is intended to prevent thefts or vandalism when customers have an access to repository side 311 of wall 301.
In one embodiment, the system comprises a cooling arrangement 510 and repositories 302, 303 can be flexibly used for storing cool products and/or frozen food. Cooling arrangement 510 can be implemented, for example so that a cooler 512, such as gel ice, is placed in a thermally isolated container 511 that functions as repository 302, 303. In one embodiment, cooling arrangement 510 maintain refrigerator temperature at repository side 311 of wall 301. If a customer order includes frozen foods, thermally insulated containers with coolers can be used as repositories and the frozen products are picked directly to these containers.
In one embodiment, repositories 302, 303 are fixed, i.e. they are containers which are firmly attached to cart 310. In one embodiment, repositories 302, 303 include thermal insulation and each repository has a Peltier element that is switched on, if necessary.
Text messages (SMS messages) are possible but not the only communication method. Generally speaking, the system provides an access to the repository (or repositories) in response to an input from a customer (or a customer device).
Let us assume that the system user interface is visible in the customer's mobile device. In more detail, the display of the mobile device shows a message to arrive to store 601 to a site ‘A’. Let us assume that the wall 301 includes six parking places for carts and the parking places are marked on the floor with letters 613 (A-F). Here a letter, ‘A’, acts as identifier 501 indicating a parking place of cart 310. When the customer has arrived to store 601 and stands on site ‘A’, he/she is expected to send a message to the system. In response to the customer's message the system opens the locker doors behind which the customer's purchases are located. Then the customer takes the purchases out of the cart 310. Parking places A, B, and F in the figure are reserved, because a cart is parked in each of them and in each cart, which is parked, at least one repository still contains purchases. A cart locating in parking place 614 is empty because the all repositories of the cart are empty. Parking places C and D are empty, as carts 615, 616 of those parking places are currently in use by the collectors. When a cart and its parking place are marked with the same tag, the collector can park the cart in the correct parking place. Alternatively, the system will indicate (with a message) to the collector, to which parking place the cart should be parked.
The system in accordance with the invention may include only mechanical components, such as wall 301 and at least one cart 310. The system, however, may also comprise electronics and/or computers. In one embodiment, the system is adapted to keep track of availability of repositories by means of a computer comprising at least one memory and a processor. In one embodiment, at least one memory and processor are incorporated in a control unit 617 that operates as an ERP (enterprise resource planning) Control unit 617 is configured to conclude a booking situation and choose which cart to use (there may be more than one empty cart). Control unit 617 is connected to a WLAN (wireless local area network) base station or similar communication device 618. In one embodiment, the communication device 618 sends a broadcast message to terminals used by collectors. The message specifies, for example, that the cart having identifier E, i.e. the cart in parking place 614, should be used in the next picking round. Let us assume that a collector using cart 615 has almost ended his/hers picking round and is ready to take cart E and therefore sends an acknowledgement. In response to the acknowledgement, the EPR sends to the collector's terminal a list of the products to be picked into cart E.
In one embodiment the cart is judged to be free, when the system has opened the last repository of the cart. Somewhat more complicated embodiment is such that the system includes sensors in repositories, for example, sensors for measuring weight. When using the sensors the cart is determined to be free, if according to the sensors each repository is empty. Nevertheless, a collector must check whether all the repositories of the cart are empty and to act in a predetermined manner, if there are still purchases.
In addition to steps 701 and 702, the method may include one or more optional step. For example, the optional step may concern a free cart so that the free cart's identifier is transmitted to one or more terminals.
Another view 807 shows details about encapsulation 506 and cart 808 parked inside it. The encapsulation 506 is composed of wall 802, side walls 809, and a ceiling 810. Ceiling 810 is attached to wall 802 and side walls 809, and a pair of doors is attached to side walls 809. The pair of doors includes a strip of rubber 811 extending to the floor. Regarding to view 807 we may assume that a collector has opened the pair of doors and pushed cart 808 against wall 802 after which the collector has pushed a movable shelf 812 of cart 808 against wall 302. Finally, the collector has closed the pair of doors and locked them with a latch 813. Latch 813 prevents the cart 808 and its shelves diverging from wall 802. In more detail, the pair of doors, latch 813, and a latch holder 814 attached one of the doors operates as fastening system 503. When the latch 813 is lifted out of the holder 814, cart 808 can be taken to a picking use (in the figure cart 808 is in a storage use). Each repository 302, 303, 815 includes a box 201 with the folded edges 202. Cart 808 comprises a pair of drawer grooves 816 between which the folded edges 202 are pushed so that the box is hanging from the drawer grooves 816.
A third view 817 shows protrusions for helping the handling of containers, such as boxes 201, 203. For example, wall 802 comprises a protrusion 818 for repository 302. A customer can move box 201 outwards from wall 802 by gripping his/hers hand to a handle 819 and pulling box 201 so that an opposite side of box 201, in relation to handle 819, remains on protrusion 818 when box 201 is out of wall 802. Then the customer can grip his/hers other hand to a handle 820 on the opposite side of box 201. Now the customer has a grip on the two handles 819, 820, and can lift box 201, for example, on a trolley.
In another view 910, a cart 911 is viewed from its short side. Cart 911 is pushed between two walls 902, 905. A door 906 is attached with hinges to an edge of wall 902 and it is open in view 910. By closing door 906 of cart 911 is simultaneously closed inside encapsulation 506. When door 906 is closed and locked, it keeps the cart 911 in its parking place. Thus, door 906 acts as fastening arrangement 503 and locking arrangement 509. Cart 911 includes repositories 302, 303 placed in a 45-degree angle to the floor. Cart 911 further includes repositories 302′, 303′, which are placed in a 45-degree angle to the floor, but are mirror images for repositories 302, 303. By placing the repositories 302, 302′, 303, 303′ as show in figure, they partly overlap and fill cart 310 quite efficiently. Wall 905 is a mirror image of wall 902 and a half of the repositories are reachable through it.
In one embodiment, cart 1001 includes handles 1008, 1009 for pushing and guiding the cart. The distance between the handles is adjustable and thus the cart can be narrowed. This feature is useful when cart 1001 is parked inside encapsulation 506.
The second view 1108 shows a bird's eye view of a structure 1110 on the upper shelf 1002 of the cart 1001. Structure 1110 can be prepared, for example, steel mesh, plastic, or tempered glass. When structure 1110 is at least partially transparent, it does not cover the collector's field of vision in the picking stage. Structure 1110 prevents products from falling off shelf 1002 and it also prevents theft, because three walls 1111-1113 on shelf 1002 separate repositories 1109, 1114-1116 from each other.
A second 1206 view shows a cross-section of the bracket 1201. The bracket 1201 edges are rounded, so it will not tear a plastic bag or another kind of tote. Alternatively, bracket 1201 may include two grooves formed in the edge of container 213. In this known practice, the grooves support the handle of the plastic bag when the handle is placed in the grooves in such a way that the handle passes through the both grooves.
While the present invention has been described in connection with a number of exemplary embodiments, and implementations, the present invention is not so limited, but rather covers various modifications, and equivalent arrangements, which fall within the purview of prospective claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20155359 | May 2015 | FI | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/FI2016/050335 | 5/18/2016 | WO | 00 |