This disclosure generally relates to valve actuation system, and more particularly to a system for synchronizing switching of a switching mechanism used in a valvetrain assembly.
Various switching mechanism designs have been produced in the past for the purpose of switching mode of a valvetrain of an internal combustion engine. Because such switching mechanism typically locates in the middle of kinematic chain from a rotating camshaft to one or more engine valves and is therefore subject to considerable system loading, it is critical to control timing of switching such that it can take place only when a cam is in a precise angular position. Generally, a control system is typically employed in an attempt to synchronize switching. However, such control system tends to involve complicate control logic and computer software as it must account for a multitude of engine parameters in order to determine precise timing.
Accordingly, there is a need to achieve a system for synchronizing switching that removes or at least reduces such complexity while ensuring proper synchronization of the switching mechanism.
The disclosure presents a system for synchronizing switching that helps to simplify control of a switching mechanism by employing a spool valve that can selectively open and/or close fluid communication among different flow passages to the switching mechanism depending on position of a rocker arm. Configured as such, precise timing of the control system is no longer required. At the same time, maximum time available for the switching mechanism is allowed such that the switching mechanism can be fully deployed in place.
In one embodiment, a system for synchronizing switching is provided, which comprises a first body coupled to a pressurized fluid supply and a control fluid supply, and a second body comprising a spool valve that is configured to be contained within a spool valve housing and movable between an open position and a closed position, a biasing element that is configured to bias the spool valve, and a plurality of fluid channels that are configured to be fluidly connected to the spool valve housing. The plurality of fluid channels at least comprises a first fluid channel, a second fluid channel, and a third fluid channel. Specifically, the first body and the second body are configured for relative movement to each other between a first relative position and a second relative position. The first fluid channel is in fluid communication with a pressurized fluid supply when the first body and the second body are in the first relative position. The second fluid channel is in fluid communication with a control fluid supply when the first body and the second body are in the second relative position. Furthermore, the spool valve is further configured to selectively control fluid communication among the third fluid channel and the other fluid channels based on relative movement between the first body and the second body.
In particular embodiments, the pressurized fluid supply is an engine pump. In particular embodiments, the control fluid supply is an oil control valve configured to selectively supply control fluid on demand. In particular embodiments, the third fluid channel is configured to be fluidly coupled with a switching mechanism.
In particular embodiments, fluid flowing from the control fluid supply via the second fluid channel into the spool valve housing is able to drive the spool valve into the open position. In particular embodiments, fluid flowing from the pressurized fluid supply via the first fluid channel is allowed to flow through the spool valve housing into the third fluid channel when the spool valve is in the open position. In particular embodiments, fluid flowing from the control fluid supply via the second fluid channel is allowed to flow through the spool valve housing into the third fluid channel when the spool valve is in the open position. In particular embodiments, fluid flowing from the pressurized fluid supply via the first fluid channel into the spool valve housing is able to maintain the spool valve in the open position.
In particular embodiments, the biasing element is configured to bias the spool valve towards the closed position. In particular embodiments, the fluid communication through the spool valve housing to the third fluid channel is disabled when the spool valve is in the closed position.
In particular embodiments, the plurality of fluid channels further comprises a fourth fluid channel that is configured to drain fluid contained within the spool valve housing when the spool valve is in the closed position. In particular embodiments, fluid communication to the fourth fluid channel is prevented by the spool valve when the spool valve is in the open position. In particular embodiments, fluid flowing from the second fluid channel is prevented to enter the third fluid channel when the spool valve is in the open position.
In particular embodiments, the biasing element is a spring. In particular embodiments, relative movement between the first body and the second body is caused by rotation of a rocker arm. In particular embodiments, fluid communication between the first fluid channel and the pressurized fluid supply is enabled when the rocker arm is at base circle position, and fluid communication between the second fluid channel and the control fluid supply is enabled when the rocker arm is around maximum lift position. In particular embodiments, fluid communication from the pressurized fluid supply through the first fluid channel and the spool valve housing to the third fluid channel is enabled when the rocker arm is at base circle position.
Embodiments in accordance with this disclosure will now be described by reference to the accompanying drawings, in which:
Reference will now be made in detail to the examples which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Directional references such as “up”, “down”, “right”, and “left” are for ease of reference to the figures and not intended to limit the scope of this disclosure.
As an example and not by way of limitation, the switching mechanism may in general be configured for selectively shifting its associated movable components between a latched position that enables main lift event of the valve and an unlatched position that disables valve actuation under the control of a source of force. In practice, during the period when the rocker arm is rotating, i.e., during the lift event, the switching mechanism may be subject to considerable system loading as it transfers actuation motion from the camshaft to the associated engine valves. In this case, such load on the switching mechanism may generate a friction force so high that the switching mechanism is prevented from moving regardless of the control force (if any) applied to the switching mechanism. During the period when the rocker arm is not rotating, e.g., when it is in contact with base circle of the camshaft and receives zero lift, load applied on the switching mechanism is accordingly removed, thus releasing the switching mechanism so as to allow switching thereof between the latched position and the unlatched position. Ideally, it may be desirable to control movement of the switching mechanism such that the switching process may advantageously start as soon as the valve lift is finished in order to maximize time available for the switching.
For a conventional system to achieve such maximization, electronic signal to the control system must be precisely synchronized so as to control switching to occur only when the base circle starts. However, determining the exact timing of when to switch is particularly challenging because it requires a complex matrix that takes into account various operational parameters such as velocity of the engine, oil pressure, oil temperature, and so on. By contrast to the prior art solution, the system for synchronizing switching in accordance with this disclosure can achieve maximization of switching time in a much simpler way. Moreover, the system of this disclosure may guarantee proper switching even if the control system for activating the switching mechanism is not precisely synchronized, thus significantly reducing the complexity of control schemes required for implementing the switching process. This may also help to reduce the possibility of partial latching or engagement of the switching mechanism that may result in critical shift because switching mechanism will have at its disposal sufficient time to fully complete its stroke so as to be positioned into complete engagement.
Example configurations of switching mechanism that may be used in connection with the system for synchronizing switching of this disclosure may include but not limited to deactivating roller, split rocker, switchable lifter, switchable castellation, etc., just to name a few. Though described in the context of such switching mechanisms, those of skill in the art will recognize that the system for synchronizing switching in accordance with this disclosure may be equally applicable and beneficial for use in other suitable configurations of valve actuation system including those using mechanical latching as well as hydraulic latching or the like.
In particular embodiments, the system for synchronization may comprise a first body and a second body that are configured for relative movement to each other so that the first and second body can move from a first relative position to a second relative position and vice versa. As a non-limiting example, as illustrated in
In the illustrated embodiment of
As shown in
As further illustrated, one end of the third fluid channel 9 may be located at the interface between the rocker arm body 6 and the rocker shaft 7 while the other end thereof may be located on the circumferential side wall of the spool valve housing in vicinity to head portion of the spool valve 2. Moreover, one end of the fourth fluid channel 3 may also be positioned at the interface between the rocker arm body 6 and the rocker shaft 7 whereas the other end thereof may be connected to an axial end of the spool valve housing proximately to the third fluid channel 9. Specifically, the third fluid channel 9 and the fourth fluid channel 3 may be ported at such a position on the interface that when the rocker arm body 6 is on base circle, the first fluid channel 4 may be fluidly connected with the third fluid channel 9, and when the rocker arm body 6 rotates to a certain predetermined angular position (e.g., maximum lift position) with respect to the rocker shaft 7, the second fluid channel 5 may be fluidly connected with the fourth fluid channel 3. Furthermore, the fifth fluid channel 1 may open at the circumferential side wall of the spool valve housing at a location that is generally opposite from the third fluid channel 9 in the radial direction. The fifth fluid channel 1 may be configured to fluidly connect the spool valve housing to the downstream switching mechanism (not shown) associated with the rocker arm body 6 so as to prime the switching mechanism with fluid as needed.
Referring now to
In
Then, at step 202, to the extent in which the rocker arm body 6 receives lift from the camshaft and rotates to the predefined angular position as shown (e.g., advantageously around maximum lift)—in this case, the first body and the second body of the system for synchronizing switching are in the second relative position—in particular embodiments, the first fluid channel 9 may be disconnected from the third fluid channel 9 while the second fluid channel 5 may in turn be fluidly connected with the fourth fluid channel 3. As a result, fluid already filling the second fluid channel 5 is permitted to enter the fourth fluid channel 3 and reach the spool valve housing. Accordingly, the resulting hydraulic force may act axially on the spool valve 2, thus pushing the spool valve 2 against the spring 8 to the open position such that entrance to the fifth fluid channel 1 is exposed. In this way, fluid communication to the switching mechanism is enabled and the switching mechanism may be preloaded by the fluid supplied from the example oil control valve. It should be noted that although the switching mechanism is now preloaded, it still remains unlatched at least because the fluid pressure provided by the example oil control valve is insufficient to overcome significant mechanical loading acting on the switching mechanism during the valve lift.
At step 303, the rocker arm body 6 is rotated back on the base circle. Correspondingly, the first body and the second body return to their first relative position where the first fluid channel 4 is re-coupled with the third fluid channel 9 while fluid connection between the second fluid channel 5 and the fourth fluid channel 3 is again interrupted due to their misalignment. In this position, the control fluid from the example oil control valve stops reaching the spool valve 2 anymore, nevertheless the spool valve 2 is kept in the open position by pressurized fluid supplied from the example engine pump in such a way that flow communication via the fifth fluid channel 1 to the switching mechanism is maintained. Because this time the fifth fluid channel 1 has already been preloaded with the control fluid from the example oil control valve, the increase in fluid pressure provided by the example engine pump can be readily transmitted to the switching mechanism. As such, it may be ensured that as soon as the rocker arm body 6 is fully back on base circle, the switching mechanism can be immediately pressurized by the fluid supplied from the example engine pump.
Configured in this manner, the system for synchronizing switching in accordance with this disclosure may advantageously maximize the time available for switching by guaranteeing that actuation of the switching mechanism can be initiated as soon as the valve lift is finished. Also, by controlling synchronization to occur in this substantially mechanical and automatic fashion, the system for synchronization switching of this disclosure can eliminate the need for precise timing of the example oil control that would otherwise be required by a conventional control system for performing switching operation via electronic means, thus reduce complexity of the overall system by a significant degree. Moreover, it may also be helpful in preventing critical shift since the switching mechanism will have maximum time available to be fully engaged into its latched position.
The technical advantages explained above are meant only as an example and not as a limitation. Certain embodiments disclosed herein may provide none, some, or all of the above technical advantages. One or more other technical advantages may be readily apparent to one skilled in the art in view of the figures, descriptions, and claims of this disclosure.
Turning now to
When the rocker arm body 6 rotates to the angular position shown at step 302, fluid connection from the example engine pump is interrupted as the third fluid channel 9 moves out of alignment with the first fluid circuit 4. In this case, hydraulic force pushing the spool valve 2 against the spring 8 is removed, thus the spool valve 2 is urged by the biasing spring force back to its default closed position where access through the fifth fluid channel 1 to the switching mechanism is disabled. However, in this situation, even though no fluid can arrive at the switching mechanism, the switching mechanism still remains in its latched configuration due to mechanical loading of the engine valves and other motion transmission components of the valvetrain assembly applied on the switching mechanism during the lift event.
Finally, at step 303, as soon as the rocker arm body 6 rotates back on the base circle to close off the valves, thereby removing the system loading on the switching mechanism, the switching mechanism will immediately shift back to its original unlatched position.
It should be noted that in the example embodiment as depicted in
In this embodiment as shown, the system for synchronizing switching is provided with a spool valve 402, which may be housed within a spool valve housing 404 and configured to be movable between an open position and a closed position, e.g., along an axial direction of the spool valve housing 404. As depicted, the spool valve 402 is designed with a valve head 408 that is suitable for receiving hydraulic force to push the spool valve 402 to open, a valve stem 410 connecting the valve head 408 to main body portion of the spool valve 402, and a valve spring 406 provided at bottom of the spool valve 402 which may bias the spool valve 402 into the closed position. Additionally, as illustrated in this embodiment, an annular space 412 may be formed between the valve stem 410 and interior wall of the spool valve housing 404, which may be suitable for providing a passage for fluid to flow therethrough.
As further shown in this example embodiment, the spool valve housing 404 may be connected to four respective fluid channels, i.e., a first fluid channel 414, a second fluid channel 416, a third fluid channel 418, and a fourth fluid channel 420. As depicted, the first fluid channel 414 may be fluidly connected to an axial end of the spool valve housing 404 in proximity to the valve head 408 of the spool valve 402, while the second, third, and fourth fluid channels 416, 418, and 420 may be ported to circumferential side wall of the spool valve housing 404 at a certain distance relative to each other along an axial direction. In particular embodiments, the first fluid channel 414 may serve to receive fluid (e.g., oil) from the control circuit that is in connection with the example oil control valve and release the fluid axially into the spool valve housing 404 so as to push the spool valve 402 to the open position. The second fluid channel 416 (shown as closest to the first fluid channel 414) may be used as a dump passage providing exit for fluid contained within the annular space 412 around the valve stem 410 to be drained. The third fluid channel 418 may be in fluid communication with a switching mechanism (not shown) associated with the rocker arm and is configured to supply control fluid to the switching mechanism when a proper flow pathway through the spool valve housing 404 has been established (details of which will be explained below). And finally, the fourth fluid channel 420 which is shown as located farthest away from the first fluid channel 414 may be configured for receiving pressurized fluid (e.g., oil) from the main fluid circuit in communication with the example engine pump and injecting the pressurized fluid radially into the spool valve housing 404. In particular, such pressurized fluid may serve as fluid to be communicated through the third fluid channel 418 to activate latching of the switching mechanism when the spool valve 402 is opened.
Operation of this embodiment of the system for synchronizing switching will be described in greater details in the following. In the example embodiment of
As the example oil control valve is turned on and supplies fluid via the first fluid channel 414 to the spool valve housing 404 (this may preferably happen when the rocker arm is rotating around maximum lift), the supplied fluid may act upon the valve head 408 of the spool valve 402 and push the spool valve 402 (e.g., to the right as shown) against the biasing spring force to the open position. In this configuration, the opening of the fourth fluid channel 420 on the spool valve housing 404 may be exposed by movement of the spool valve 402, thus allowing pressurized fluid coming from the example engine pump to enter the annular space 412 between the valve stem 410 and interior wall of the spool valve housing 404. The pressurized fluid may then flow pass the annular space 412 into the third flow channel 418 and finally reach the switching mechanism so as to pressurize the switching mechanism to move. It should be noted that in this open position of the spool valve 402, flow connection between the annular space surrounding the valve stem with the second fluid channel 416 (i.e., dump path) may be substantially closed off by the valve head 408 such that fluid pressure communicating from the fourth fluid channel 420 through the third fluid channel 418 to the switching mechanism is effectively maintained at a desired level so as to keep the switching mechanism securely latched in place.
Thereafter, when unlatching of the switching mechanism is needed, the oil control valve may be turned off and the spool valve 402 once again returns to its default closed state (the position as depicted in
Configured in the manner as described above with reference to
In this embodiment of
Herein, “or” is inclusive and not exclusive, unless expressly indicated otherwise or indicated otherwise by context. Therefore, herein, “A or B” means “A, B, or both,” unless expressly indicated otherwise or indicated otherwise by context. Moreover, “and” is both joint and several, unless expressly indicated otherwise or indicated otherwise by context. Therefore, herein, “A and B” means “A and B, jointly or severally,” unless expressly indicated otherwise or indicated otherwise by context.
The scope of this disclosure encompasses all changes, substitutions, variations, alterations, and modifications to the example embodiments described or illustrated herein that a person having ordinary skill in the art would comprehend. The scope of this disclosure is not limited to the example embodiments described or illustrated herein. Moreover, although this disclosure describes and illustrates respective embodiments herein as including particular components, elements, feature, functions, operations, or steps, any of these embodiments may include any combination or permutation of any of the components, elements, features, functions, operations, or steps described or illustrated anywhere herein that a person having ordinary skill in the art would comprehend. Furthermore, reference in the appended claims to an apparatus or system or a component of an apparatus or system being adapted to, arranged to, capable of, configured to, enabled to, operable to, or operative to perform a particular function encompasses that apparatus, system, component, whether or not it or that particular function is activated, turned on, or unlocked, as long as that apparatus, system, or component is so adapted, arranged, capable, configured, enabled, operable, or operative. Additionally, although this disclosure describes or illustrates particular embodiments as providing particular advantages, particular embodiments may provide none, some, or all of these advantages.
This application claims the benefit under 35 U.S.C. § 365 (c) of International Patent Application No. PCT/EP2023/025164, filed 6 Apr. 2023, which claims the benefit of U.S. Provisional Application No. 63/327,849, filed 6 Apr. 2022, each of which is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
63327849 | Apr 2022 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/EP2023/025164 | Apr 2023 | WO |
Child | 18883862 | US |