The invention relates to a system for tightly covering a supporting element in the area of a recess.
Conventional systems for tightly covering a metal supporting element in the area of a recess exhibit a metal closing element with a zinc-nickel coating or surface-treated by means of cataphoresis and a cover layer made of a polyvinylchloride-based material.
The invention is based on the problem of suggesting a system of the type described above that is characterized by excellent sealing, with a simple design and simple, inexpensive producibility.
According to the invention, this problem is solved with a system of the type mentioned above having the features indicated in patent claim 1.
In a closing element made from a polyphenylene ether-based material, the cover layer made of a polyvinylchloride-based material adheres very well as a result of chemical adhesion, so that excellent sealing is achieved with a design that is still simple, and simple and inexpensive producibility is achieved based on the lack of any need for a surface treatment of the closing element.
Additional useful further developments of the invention are the objects of the subclaims.
Additional useful forms and advantages emerge from the following description of a preferred embodiment, including references to the single FIGURE of the drawing.
The FIGURE of the drawing shows a cross-section detail of a system according to the invention in the area of a recess 1 in a supporting element 2 that is produced from sheet metal, for example. The system has a closing element 3 that is designed with an insertion segment 4 that can be inserted into the recess 1 and has external dimensions matched to it. Formed on the insertion segment 4 is a locking system 5 that engages with the supporting element 2 in a specific position when the insertion segment 4 is inserted into the recess 1, and fixes the closing element 3 in the recess 1.
In addition, in the embodiment shown the closing element 3 is designed with a flat cover segment 6 that extends between opposite sides of the insertion segment 4, which stands up slightly over the outside of the supporting element 2 after the closing element 3 has been fixed in the recess 1. Formed on the outside of the cover segment 6 is an edge shield 7 which extends laterally beyond the edge of the recess 1, and which rests with slight pretension on the supporting element 2 when the closing element 3 is properly placed in the recess 1.
The closing element 3 is produced from a plastic material that is based on polyphenylene ether (usually abbreviated as “PPE”). Such a plastic material is sold under the name VESTORANφ by Degussa AG High Performance Polymers, Marl, Germany, for example. After the closing element 3 has been produced from the PPE material, no further processing takes place.
In addition, the system according to the illustrated embodiment has a cover layer 8, which, with proper design of the system according to the invention, lies directly on the supporting element 2 and directly against the closing element 3 outer surface that is formed by the outside of the cover segment 6 and the edge shield 7. The cover layer 8 is produced from a plastic material based on polyvinylchloride (usually abbreviated as “PVC”), and is bonded with the PPE material of the closing element 3 and the metal of the supporting element 2 by means of chemical adhesion, so that excellent sealing of the recess 1 is achieved with extremely flat construction.
The cover layer 8 is applied after the cataphoretic pretreatment of the supporting element 2 with the closing element 3 inserted into the recess 1. Heating takes place next, preferably at a temperature that is the same as the cataphoretic pretreatment, whereby as a result of their chemical compatibility, in the areas where they border one another the materials of the closing element 3 and the cover layer 8 mix into a uniform intermediate layer, the cover layer 8 adheres to the exposed areas of the supporting element 2, and a leakproof bond is formed as a result.
In another further development, the supporting element 2 is also produced from a plastic material to which the cover layer 8 made of a PVC material adheres so well that a leakproof covering of the recess 1 is achieved.
Number | Date | Country | Kind |
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10 2004 057 163.5 | Nov 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2005/011507 | 10/27/2005 | WO | 00 | 2/10/2009 |