The invention concerns a system for transferring a fluid product, in particular liquefied natural gas, between a carrying vessel, such as a ship, and an installation, especially a shore installation, for processing and storing the product, of the type comprising a tubular arrangement to convey the product between the vessel and the installation, of which one end is connected to the installation and the other end is connectable to the vessel's manifold.
Transfer systems of this type exist for transferring liquefied natural gas.
This invention sets out to remedy these disadvantages and puts forward a transfer system of relatively simple structure adaptable to sites with even a difficult environment, while lowering costs.
To solve this problem, a transfer system of the invention is characterized in that it comprises at least one connection device to the manifold of the vessel and at least one flexible transfer pipe connected to the shore installation, and in that the connection device and flexible pipe are able to be connected to one another at their free ends for the transfer of a fluid product between the vessel and the fixed system, and in that the flexible transfer pipe is provided with handling means making it possible to move its free end between a connection position to the connection device and a disengaged storage position.
According to one characteristic of the invention, the connection device is in the form of a connection module and this module is provided with handling means enabling it to be moved between a manifold connection position and a disengaged storage position, and with a device with which it leans on the vessel's manifold platform in its connection position.
According to another characteristic of the invention, the conveying arrangement comprises an emergency disconnection device for the flexible transfer pipe.
According to another characteristic of the invention, the emergency disconnection device for the flexible transfer pipe is provided in the connection module.
According to a further characteristic of the invention, the emergency disconnection device is provided on the mobile end of the flexible pipe.
According to a further characteristic of the invention, the transfer arrangement comprises a fall braking device for the free end of the flexible transfer pipe in the event of emergency disconnection.
According to another characteristic of the invention, the fall braking device comprises a winch provided on that part of the arrangement which remains connected to the manifold in the event of emergency disconnection, and around which a cable is coiled whose free end is fixed to the free end of the transfer pipe, said cable disconnecting itself in the event of emergency disconnection.
According to another characteristic of the invention, the connection device comprises a guide/alignment device to guide the free end of the transfer pipe towards a receiving end provided on the connection device to receive said free pipe end.
According to a further characteristic of the invention, the guiding device comprises a trumpet provided on the connection device and a cone provided on the mobile end of the flexible pipe as well as means for engaging the cone in the trumpet when the flexible pipe is connected to the connection device.
According to another characteristic of the invention, the above-cited means comprise a winch provided on the connection device and a cable coiled around the winch whose free end is able to be fixed to the above-mentioned cone.
According to another characteristic of the invention, the above-mentioned handling means are provided on a bearing structure, such as a gantry, mounted on a platform device.
According to another characteristic of the invention, the handling means for the mobile end of the transfer pipe comprise a winch and a cable coiled around the winch at whose free end said flexible pipe end is suspended.
According to another characteristic of the invention the handling means for the connection module comprise a crane mounted on the bearing structure, and said module is suspended from said means via a cable when being handled.
According to another characteristic of the invention, the connection module bearing device on the vessel is an adjustable bearer connected to the module by an articulation having a horizontal axis.
According to another characteristic of the invention the connection module comprises a bellows device, advantageously a bellows joint.
According to another characteristic of the invention, the connection device is integrated at the end of the vessel's manifold.
According to another characteristic of the invention, a flexible transfer pipe is formed by a flexible pipe such as a cryogenic flexible line when the product is liquefied natural gas.
According to another characteristic of the invention, the flexible transfer pipe is a succession of parts articulated with one another.
According to another characteristic of the invention, the flexible transfer pipe is chain hung.
According to another characteristic of the invention the means to which the fixed end of the flexible transfer pipe is permanently fixed are formed of a bearing structure such as a gantry advantageously mounted on a platform.
According to a further characteristic of the invention, the bearing structure comprises equipment for connecting the flexible transfer pipe to the immersed cryogenic line of the shore installation.
The invention will better understood, and other purposes, characteristics, details and advantages thereof will become more apparent in the following explanatory description which refers to the appended schematic drawings given solely by way of example and illustrating several embodiments in which:
The invention is described below in its application to the transfer of a liquefied natural gas. Evidently the invention may be used for any other fluid product, such as liquids, powdery products and gases of any other kind.
This transfer system may do without the jetty 6 which carries the piping of the conventional transfer station shown in FIG. 1. In the case of the invention the product transfer, in this example liquefied natural gas (called LNG), is ensured by immersed cryogenic lines denoted 8 in the example shown. Although the transfer system 1 is shown as part of a conventional mooring architecture, it is to be noted that this mooring architecture could be simplified for reasons given below in the detailed description of the transfer station.
As shown in the figures, a transfer system 1 forming the interface between a vessel 9 and the fixed treatment and storage system, of which only the immersed conveying lines 8 are shown, essentially comprises two platforms 10, 10′ bearing a storage/handling gantry 11 for one or more transfer arrangements 13 of the fluid product and a main platform 15 to take all the equipment to which the immersed cryogenic lines 8 are connected and which is required for connection to transfer arrangements 13. The equipment will not be described in detail as this is not necessary for understanding of the invention.
In a transfer system of the invention, suitable for standard vessels, a transfer arrangement 13 essentially comprises at least one connection module 17 intended to be connected at one end to a vessel's manifold 18 and, associated with each module, a flexible transfer pipe 19 advantageously in the form of a flexible cryogenic line as described, made for example by the company Coflexip Stena Offshore. The flexible transfer pipes 19 are permanently fixed at one end to a gantry 20 resting on the main platform 15, while the other free end 22 can be connected to connector 23 positioned at the other end of module 17.
The chief function of gantry 11 is to enable handling and storage of transfer parts, namely each connection module 17 and the mobile ends 22 of the flexible cryogenic lines 19, by means of a crane 25 and winches 26 respectively. As shown in the figures, a connection module 17 is suspended from crane 25 and can be moved between a storage position on gantry 11 and a transfer position in which the module is supported on the manifold platform 28 by means of its own bearing device 30 and is connected by its connector 16 to the manifold flange 18. The free end 22 of each flexible cryogenic line 19 is suspended by a cable 31 from a winch 26 of gantry 11 and can be moved between a storage position shown in particular in
With reference to
The connection module 17 of this arrangement, between its fixing connector 16 to the vessel's manifold flange 18 and the support or bearing device 30 on the vessel's manifold platform 28, comprises a bellows joint device 33 to insulate the manifold flange from forces of the flexible pipe at the time of its connection to the manifold when it leans on the manifold platform. The adjustable bearer device 30 is connected to the module via an articulation having a horizontal axis 34. Optionally an additional articulation (not shown)may be used to allow rotations along the axis of the manifold. As can be seen in
Module 17, in its part positioned between bearer device 30 and connector 23 for connection to the flexible cryogenic line 19, comprises an emergency disconnection device 37 intended to ensure disconnection of the transfer link in the event of an emergency. This device is known in itself and does not therefore need to be described in detail. For this purpose the device marketed by MIB International Limited could be used marketed under the name “Hydraulically Operated Double Valve with Emergency Release Systems for Service with LNG”. It will be ascertained that the connection part to the flexible pipe is slanted downwards relative to the horizontal tubular part resting on manifold platform 28.
As regards connectors 16, 23 to the two ends of module 17, these may be hydraulic connectors, for example of the type known under the name QCDC (Quick Connect/Disconnect Coupler) or they may be manual couplers.
Connection module 17 also comprises a hooking flange 39 to cable 40 of crane 25, the hooking point 41 being positioned at the centre of gravity of module 17. The module is also equipped with a device 43 intended to guide the end 22 of flexible pipe 19, having mouthpiece configuration, when it is being connected to module connector 23. This device essentially comprises a part in the form of a guide trumpet 44 extending substantially parallel to the axis of the inclined part of module 17, on which flexible pipe 19 is to be connected and is carried by a part 45 integral with piping 32. Device 43 also comprises a winch 47 provided on the bellows joint part 33 around which a cable 48 is coiled whose free end is brought through the trumpet 44 passing over a return pulley 49 so that it can be fixed to a guide/alignment rod 51, called a cone, which is integral with the mouthpiece 22 of flexible cryogenic line 19 and extends substantially parallel to the axis of this end. The front free end 53 of this alignment rod is adapted so that it engages in trumpet 44 when mouthpiece 22 of the flexible pipe is to be connected to module 17. To ensure perfect alignment of the mouthpiece relative to module connector 23, all that is required, after fixing the end of cable 48 to the front end 53 of the cone, is to coil this cable around winch 47. It is seen that cone 51 has two diametrically opposite side blades 55 which, when cone 51 engages in trumpet 44, house themselves in diametrically opposite side slits 56 provided in the front flared part of trumpet 44. The width of these slits becomes increasingly narrower on and after the blade reception end. The mouthpiece 22 of the flexible pipe is hooked at 58, at the base of the alignment cone 51, to cable 31 of winch 26 of gantry 11. It is also to be noted that the mobile mouthpiece 22 of the flexible pipe may be fitted with a valve 61.
Regarding the flexible cryogenic lines 19, these are used in a natural chain whose fixed end is advantageously centred relative to the movements of the mobile end. It has been found that by choosing an appropriate length of flexible pipe, it is not necessary to use rotating joints or end stiffeners. To prevent flexible pipes being exposed to excessive mechanical stresses, their free ends 22 are always supported, both when in storage and during the connection process to module 17 and in the event of emergency disconnection. In this latter case, winch 47 acts as a fall braking means for the free end of the flexible pipe which has just been disconnected.
With reference to
The description of the invention just given with reference to
Another embodiment is shown in
The end or mouthpiece of the flexible pipe is angled and comprises a horizontal part carrying connector 65 and an inclined part 86 located in the axial extension of the flexible pipe and which carries emergency disconnector 66. Cone 51 extends parallel to the horizontal part of the mouthpiece over a distance equal to the distance between the axes of trumpet 76 and of flange 74 of the module.
In this embodiment, the fall-braking winch referenced 87 is mounted on part 86 on the angled side, while the free end denoted 88 of the cable coiled around the winch is fixed to part 86 on the flexible pipe side. The end of the flexible pipe is fixed at its bend to cable 31 of winch 26 of the handling and storage gantry 11 via a fork piece 90 which articulates substantially at the centre of gravity of the mouthpiece with two clips 91 integral with the end part on the flexible pipe side and diametrically opposite.
As can be seen in
Finally
The implementation modes of this version of embodiment in
Concerning the functioning of the embodiment version in
As shown in the figures, mouthpiece 160 of flexible pipe 19 is suspended by a cable 162 from a winch 163 positioned at the top of a supporting structure 164 located at a level above the vessel and mounted on a platform 165. The supporting structure may be in any appropriate known form.
Since it is the connector of the fixed module 157 which carries cone 158, in this case, the trumpet 167 receiving this cone is mounted on the mouthpiece 160 of the flexible pipe. This mouthpiece also carries the winch denoted 169 on which cable 170 is coiled so that, after it has been fixed to cone 158, mouthpiece 160 can be fixed to the connection device 150, as can be seen in the figures. In this case the cable passes through the trumpet. Also, the emergency disconnector denoted 172 forms part of mouthpiece 160 of flexible pipe 19.
As can be seen in
Evidently numerous modifications may be made to the invention as just described and illustrated in the figures, while remaining within the scope of the invention. In the examples of embodiment of the invention, previously given, the transfer station uses cryogenic flexible lines. But these may be replaced by any other flexible item such as a sequence of rigid elements for example articulated with one another.
Evidently all the devices described under a particular embodiment, in particular guide/alignment devices, can be transposed to the other embodiments. In particular it would be possible to use the devices which equip the mobile module in the version integrated with the vessel's manifold and vice-versa.
One characteristic of the invention which is common to all the embodiments lies in the arrangement of the alignment cone. This arrangement is determined in relation to the characteristics of the flexible pipe, in particular in relation to linear weight and stiffness on bending and to the weight of the mouthpiece, so as to minimize stresses in the flexible pipe during all phases and to optimise entry of the cone into the trumpet.
It arises from the description and figures that the invention provides numerous major advantages. It is to be noted firstly that the forces produced when setting up a fluid transfer connection, during fluid transfer and during disconnection of transfer parts are fully taken over by the vessel, namely the manifold, the structure of the manifold platform, the vessel plating, etc. Indeed it is the vessel which bears the mobile part and the deformable part of the transfer arrangement of the invention. The manifold flange is the geometric system of reference during all phases of connection, transfer, normal disconnection and emergency disconnection of the flexible pipe. With the module fixed to the flange of the manifold firstly and resting on the vessel platform or plating, it is possible to lift the mobile end of the flexible pipe and to hold it in place by simple winching while limiting shear stresses and induced moments on the manifold flange. The system enables relaxation of heat stresses by constructive measures such as bellows and articulations. Handling of the module by a crane or arm above the manifold platform is simple. The flexible pipes are borne and used in chain configuration, the ideal configuration. The mobile end of the flexible pipe in the event of emergency disconnection may be braked and sensitive parts cannot fall in the water or hit anything.
It is also to be noted that the use of flexible transfer parts such as a flexible cryogenic line makes it possible for the transfer station to absorb even relatively major movements between the vessel and the platforms. By way of example and illustration, that is in no way restrictive, the length of the flexible pipe could be in the order of 50 m or more depending upon these relative movements which are to be absorbed. This leads to considerable advantages such as possible simplification of the vessel mooring structure and the locating of transfer stations even in environments inaccessible to existing transfer stations. Also, on account of the modular structure of the transfer station arrangement according to the invention, the transfer parts can be easily dismounted and transported, which makes it possible to do away with jetties having specific traffic lanes for hoisting vehicles in known transfer systems.
It is also to be noted that the fixing module, both in its independent module version and in its integrated version displaces the connector to which the flexible pipe is to be connected as far as to the side edge of the vessel, which allows the flexible pipe to separate itself from the vessel in the event of emergency disconnection without hitting the vessel and without being damaged. After its separation the flexible pipe remains suspended by its cable connecting it to the supporting structure.
Number | Date | Country | Kind |
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00 12842 | Oct 2000 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTFR01/02827 | 9/11/2001 | WO | 00 | 8/1/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO0228765 | 4/11/2002 | WO | A |
Number | Name | Date | Kind |
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2914080 | Silveston | Nov 1959 | A |
2922446 | Sheiry | Jan 1960 | A |
4202372 | Gibbons | May 1980 | A |
6637479 | Eide et al. | Oct 2003 | B1 |
Number | Date | Country |
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813673 | May 1959 | GB |
1085040 | Sep 1967 | GB |
Number | Date | Country | |
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20040011424 A1 | Jan 2004 | US |