Not Applicable
1. Field of the Invention
The present invention relates to variable cylinder valve timing systems for internal combustion engines, and in particular to apparatus for hydraulically operating an actuator that varies a phase relationship between a crankshaft and a cam shaft.
2. Description of the Related Art
Internal combustion engines have a plurality of cylinders containing pistons that are connected to drive a crankshaft. Each cylinder has two or more valves that control the flow of air into the cylinder and the flow of exhaust gases therefrom. The valves were operated by a cam shaft which is mechanically connected to be rotated by the crankshaft. Gears, chains, or belts have been used to couple the crankshaft to the cam shaft. It is important that the valves open and close at the proper times during the combustion cycle of each cylinder. Heretofore, that valve timing relationship was fixed by the mechanical coupling between the crankshaft and the cam shaft.
The fixed setting of the valve timing often was a compromise that produced the best overall operation at all engine operating speeds. However, it has been recognized that optimum engine performance can be obtained if the valve timing varies as a function of engine speed, engine load, and other factors. With the advent of computerized engine control, it became possible to determine the optimum cylinder valve timing based on current operating conditions and in response adjust that timing accordingly.
An exemplary variable cylinder timing system is shown in
With additional reference to
By selectively controlling the application of engine oil to the first and second ports 18 and 19 of the cam phase actuator 12, the angular phase relationship between the rotating pulley 16 and the cam shaft 14 can be varied to either advance or retard the cylinder valve timing. When the electrohydraulic valve 10 is energized into the center, or neutral, position, fluid from the pump 10 is fed equally into both the first and second cavities 26 and 28 in each timing pulley chamber 25. The equal pressure on both sides of the rotor vanes 22 maintains the present position of those vanes in the pulley chambers 25. The electrohydraulic valve 10 operates in the center position the majority of the time that the engine is running Note that electric current has to be applied to the electrohydraulic valve 10 to maintain this centered position.
In another position of the electrohydraulic valve 10, pressurized oil from the pump 13 is applied to the first port 18 and other oil is exhausted from the second port 19 to a reservoir 17 (e.g., the oil pan). That pressurized oil is conveyed into the first cavities 26, thereby forcing the rotor 20 clockwise with respect to the timing belt pulley 16 and advancing the valve timing. In yet another position of electrohydraulic valve 10, pressurized oil from the pump is applied to the second port 19, while oil is exhausted from the first port 18 to the reservoir 17. Now pressurized oil is being sent into the second cavities 28, thereby forcing the rotor 20 counterclockwise with respect to the timing belt pulley 16, which retards the valve timing.
References herein to directional relationships and movement, such as left and right, or clockwise and counterclockwise, refer to the relationship and movement of the components in the orientation illustrated in the drawings, which may not be the same for the components as attached to machinery. The term “directly connected” as used herein means that the associated hydraulic components are connected together by a conduit without any intervening element, such as a valve, an orifice or other device, which restricts or controls the flow of fluid beyond the inherent restriction of any conduit. As also used herein, components that are said to be “in fluid communication” are operatively connected in a manner wherein fluid flows between those components.
Operation of the cam phase actuator 12 requires significant oil pressure and flow from the engine oil pump to overcome the torque profile of the cam shaft and adjust the cam timing. In addition, the electrohydraulic valve 10 consumes electric current while placed into the center position the majority of the engine operating time. It is desirable to reduce hydraulic and electrical energy consumption and thereby improve efficiency of the cam phasing system.
In one aspect, some embodiments of the invention provide a control system for varying cylinder valve timing of an internal combustion engine is provided. The internal combustion engine includes a pump, a reservoir, a crankshaft, and a camshaft. The control system includes a cam phase actuator for adjusting a rotational phase of the camshaft relative to the crankshaft and having a first actuator port and a second actuator port. The control system further includes a first control valve having a first port operatively connected to receive fluid from the pump, a second port, and a first workport in fluid communication with the first port of the cam phase actuator. The first control valve having a first position in which fluid communication is provided between the first port and the first workport, and having a second position in which fluid communication is provided between the second port and the first workport. The control system further includes a second control valve having a third port operatively connected to receive fluid from the pump, a fourth port, and a second workport in fluid communication with the second actuator port. The second control valve having one position in which fluid communication is provided between the third port and the second workport, and having another position in which fluid communication is provided between the fourth port and the second workport. The control system further includes a dynamic regeneration valve configured to enable the cam phase actuator to switch between operating in an oil pressure actuated mode and a cam toque actuated mode when adjusting the rotational phase of the camshaft relative to the crankshaft.
In another aspect, some embodiments of the invention provide a control system for varying cylinder valve timing of an internal combustion engine is provided. The internal combustion engine includes a pump, a reservoir, a crankshaft, and a camshaft. The control system includes a cam phase actuator for adjusting a rotational phase of the camshaft relative to the crankshaft and having a first actuator port and a second actuator port. The control system further includes a first control valve having a first port operatively connected to receive fluid from the pump, a second port, and a first workport in fluid communication with the first port of the cam phase actuator. The first control valve having a first position in which fluid communication is provided between the first port and the first workport, and having a second position in which fluid communication is provided between the second port and the first workport. The control system further includes a second control valve having a third port operatively connected to receive fluid from the pump, a fourth port, and a second workport in fluid communication with the second actuator port. The second control valve having one position in which fluid communication is provided between the third port and the second workport, and having another position in which fluid communication is provided between the fourth port and the second workport. The control system further includes a dynamic regeneration valve configured to switch operation of the cam phase actuator between an oil pressure actuated mode and a cam torque actuated mode based on a pressure at an outlet of the pump.
The following drawings depict examples of variable cam adjustment systems according to the present invention with the understanding that other components and hydraulic circuits may be employed to implement the present invention.
With initial reference to
The second control valve 48 has a third port 57 connected to the outlet of the oil pump 42, and has a fourth port 59 that is connected to the reservoir 44 via the return line 56. In one position of the second control valve 48 that is illustrated, a third path is provided between the third port 57 and a second workport 58. A second spring 62 biases the second control valve 46 toward that one position. Fluid flow through the third path is restricted by the second check valve 52 to only a direction from the third port 57 to a second workport 58. Another position of the second control valve 48 provides a bidirectional fourth fluid path between the second workport 58 and the fourth port 59. An electric current from the engine controller activates a second solenoid actuator 64 to move the second control valve 48 into that other position.
The first cam phase control system 40 includes a cam phase actuator 68 for varying the rotational relationship between the crankshaft and the cam shaft of the engine. The cam phase actuator 68 is a conventional, hydraulically operated device used for that purpose and may be similar to the actuator shown in
When the engine computer is not applying current to the first and second solenoid actuators 63 and 64, the two control valves 46 and 48 are biased by the springs 61 and 62 into the positions illustrated in
De-energizing the first and second control valves 46 and 48 to hold the position of the cam phase actuator 68, as occurs the majority of time while the engine is operating, conserves both electrical power and hydraulic energy from the oil pump. Thus, the present cam phase control system consumes less energy than the previous system that employed a four-way control valve, as in
Prior cam phase actuators also required a locking mechanism to hold the actuator in a fixed position when the cam phasing was not being adjusted. The first cam phase control system 40 does not require a locking mechanism, because when the cam phase actuator 68 is not being adjusted, the check valves 50 and 52 hold the oil within the cam phase actuator 68 and prevent the change in the cam phase relationship.
With continuing reference to
To adjust the cam phase actuator 68 and advance the cylinder valve timing, the first control valve 46 remains de-energized while the second control valve 48 is operated into the position in which the second workport 58 is connected to the fourth port 59 to which the reservoir return line 56 connects. This enables pressurized fluid from the oil pump 42 to be fed into the first actuator port 66 and other fluid to be drained from the second actuator port 70 back to the reservoir 44. This causes the cam phase actuator 68 to change the phase relationship between crank shaft and the cam shaft and thereby advance the cylinder valve timing. When the cam phase reaches the desired angle, as detected by a sensor on the cam phase actuator, engine computer de-energizes the second solenoid actuator 64 which returns the second control valve 48 to the illustrated position in which the adjusted cam phase is maintained.
It should be understood that the engine cylinder valves exert torque onto the cam shaft that tends to alter the position relationship of the components in the cam phase actuator and thus the phase relationship between the crankshaft and the cam shaft. During certain segments of the revolution of the cam shaft, the net torque aids adjusting the cam phase in the desired direction thereby supplementing the adjustment force from the pump pressure. During other revolution segments, the net torque opposes the desired cam phase adjustment. Throughout those latter segments, the cam shaft torque tends to cause the cam phase actuator 68 to push oil backwards through the first control valve 46 to the oil pump 42. For example such backward flow may occur at low engine speeds, when the pump is producing a low output pressure. With the first cam phase control system 40, the first and second check valves 50 and 52 prevent that reverse flow, thereby enabling the system to operate effectively over a wider range of engine conditions, such as low pump output pressure, oil temperatures, and engine speeds. Thus, the present system takes advantage of the net cam shaft torque in rotational direction that aids adjustment of the cam phasing, while inhibiting the effect of adverse cam torque that opposes the desired cam phase adjustment. In other words, the present control system harvests the positive cam torque energy, while preventing the adverse effects of the negative cam torque energy.
This harvesting of cam torque for use in adjusting the cam phasing conserves energy and enables adjustment of the cam phasing at near zero oil supply pressure.
To adjust the cam phase actuator 68 to retard the cylinder valve timing, the first control valve 46 is electrically operated so that the first workport 54 is connected to the second port 55, thereby allowing fluid to be exhausted from the cam phase actuator to the reservoir 44. At the same time, the second control valve 48 is de-energized and thus is biased by the spring 62 into the illustrated position. At that position, oil from the pump 42 is applied to the second workport 58 and the second actuator port 70 of the cam phase actuator 68. In this state, the second check valve 52 enables harvesting of the positive cam torque energy while inhibiting the adverse effects of the negative cam torque energy.
It should be understood with respect to the circuit in
Referring still to
The second cam phase actuator 72 has a similar design, except that the arcuate recesses 77 are located so that the first and second actuator ports 74 and 75 communicate with the first and second passageways 30 and 33, respectively, when the cam shaft is between 180 degrees and 270 degrees during each rotation. Because of that angular offset of the arcuate recesses, the first and second cavities 26 and 28 of the first cam phase actuator 68 are actively connected to the control valve workports 54 and 58 at different times during each rotation of the cam shafts than when the first and second cavities 26 and 28 of the second cam phase actuator 72 are actively connected to the control valve workports. This enables the cam shaft phasing provided by the two cam phase actuators 68 and 72 to be controlled separately. When the dual cam shafts are between 0 degrees and 90 degrees, the control valves 46 and 48 are operated by the engine computer to vary the phasing of the first cam phase actuator 68; and when the dual cam shafts are between 180 degrees and 270 degrees, the control valves are operated to vary the phasing of the second cam phase actuator 72.
Referring to
In the second cam phase control system 80, a conventional oil pump 82 feeds fluid from a reservoir 84 (e.g. the engine oil pan) to a pair of electrohydraulic, three-way control valves 86 and 88. The outlet of the oil pump 82 is connected to a first port 92 of the first control valve 86, that also has a second port 94 and a first workport 93. The first workport 93 is directly connected to a first actuator port 106 of a cam phase actuator 104 and the second port 94 is coupled to a second actuator port 108 by a first regeneration line 100. A third check valve 95 allows oil to flow through the first regeneration line 100 only in a direction from second port 94 to the second actuator port 108.
The outlet of the oil pump 82 also is connected to a third port 96 of the second control valve 88, that has a fourth port 98 and a second workport 97 as well. The second workport 97 is directly connected to the second actuator port 108 of the cam phase actuator 104, and the fourth port 98 is coupled to the first actuator port 106 by a second regeneration line 102. A fourth check valve 99 permits oil to flow through the second regeneration line 102 only in a direction from fourth port 98 to the first actuator port 106.
If the engine has multiple cam shafts, separate cam phase actuators are provided for each cam shaft and such actuators are coupled to the workports 93 and 97 of the two control valves 86 and 88 in the same manner as for the cam phase actuator 104.
When the two control valves 86 and 88 are de-energized, the second cam phase control system 80 functions the same as the first cam phase control system 40 when the both its control valves 46 and 48 are de-energized. When it is desired to advance the cylinder valve timing, the first control valve 86 remains de-energized and the second control valve 88 is electrically operated into the position that connects the second workport 97 to the fourth port 98. In this state, pressurized oil from the oil pump 82 is applied through the first control valve 86 to the first actuator port 106 of the cam phase actuator 104. At the same time, oil flows out of the second actuator port 108 through the second control valve 88, the fourth check valve 99, and the second regeneration line 102. The oil flowing through the second regeneration line 102 combines with the oil from the pump which is flowing out of the first workport 93. Therefore, the oil being exhausted from the second actuator port 108 is supplied in a regenerative manner to the first actuator port 106, thereby reducing the amount of flow required from the oil pump 82 to operate the cam phase actuator 104. This hydraulic regeneration reduces the amount energy consumed by the oil pump 82. In addition, the oil pump 82 does not have to be significantly increased in size, over that required to effectively lubricate the engine, in order for the pump also to supply the second cam phase control system 80.
Similarly, when it is desired to retard the cylinder valve timing, the first control valve 86 is energized to the position in which the first workport 93 is connected to the second port 94. At the same time, the second control valve 88 is maintained de-energized to provide a path that conveys pump output oil from the third port 96 to the second workport 97. In this mode of operation, oil exhausting from the first actuator port 106 of the cam phase actuator 104 is fed back in a regenerative manner through the first control valve 86, the third check valve 95 and the first regeneration line 100 to the second actuator port 108. That regenerative flow combines with any additional flow required from the oil pump 82 that is conveyed through the second control valve 88, to actuate the cam phase actuator 104.
The second embodiment in
As described above, the net torque acting on the camshaft can be used to provide cam phasing in the desired direction. When operating in a torque actuated mode, a cam phase control system only requires enough oil flow to make up for leakage and, therefore, does not substantially effect the pressure in the main oil galley of an engine. The main oil galley of an engine, typically located in the engine block, provides a passage way for oil to travel to many of the engine's main components, such as crank shaft bearings, cam gear(s)/bearing(s), and crank rod bearings to name a few. Thus, drastic changes in pressure in the main oil galley of an engine can result in insufficient oil being delivered to a main component of the engine and cause overheating and/or engine failure.
With reference to
With reference to
When the first control valve 224 is in a first position illustrated in
A third port 240 of the second control valve 226 is in fluid communication with the outlet of the oil pump 220, and a second check valve 242 is arranged between the outlet of the oil pump 220 and the third port 240. The second check valve 242 only allows oil to flow from the outlet of the oil pump 220 to the third port 240 and prevents oil from flowing in the opposite direction. In another embodiment, the second check valve 242 can be arranged within the second control valve 226, similar to check valves 52 and 91 described above.
When the second control valve 226 is in one position, the second control valve 226 provides fluid communication between the third port 240 and a second workport 244. The second control valve 226 is biased towards that one position by a second spring 246. When a second solenoid actuator 248 is activated by an electric current from the engine computer 227, the second solenoid actuator 248 overcomes the force of the second spring 246 and the second control valve 226 moves into another position illustrated in
With continued reference to
The hybrid cam phase control system 200 includes a cam phase actuator 254 for varying the rotational relationship between the crankshaft and the cam shaft of the engine. The cam phase actuator 254 can be a conventional, hydraulically actuated device similar to the actuator shown in
Operation of the hybrid cam phase control system 200 will be described with reference to
The hybrid cam phase control system 200 can adjust the cam phase actuator 254 using either the cam torque actuated mode or the oil pressure actuated mode. Whether the hybrid cam phase control system 200 is operating in the cam torque actuated mode or the oil pressure actuated mode, operation of the first control valve 224 and the second control valve 226 will be the same for the two modes when adjusting the cam phase actuator 254 to advance or retard the cylinder valve timing.
To adjust the cam phase actuator 254 and advance the cylinder valve timing, the first solenoid actuator 236 is de-energized such that the first control valve 224 provides fluid communication between the first port 228 and the first workport 232, and the second solenoid actuator 248 is energized such that the second control valve 226 provides fluid communication between the second workport 244 and the fourth port 250. This enables oil from the oil pump 220 to be fed into the first actuator port 256 and other oil to be drained from the second actuator port 258 back to the reservoir 222.
To adjust the cam phase actuator 254 and retard the cylinder valve timing, the first solenoid actuator 236 is energized such that the first control valve 224 provides fluid communication between the first workport 232 and the second port 238, and the second solenoid actuator 248 is de-energized such that the second control valve 226 provides fluid communication between the third port 240 and the second workport 244. This enables oil from the oil pump 220 to be fed into the second actuator port 258 and other oil to be drained from the first actuator port 256 back to the reservoir 222.
Switching between the cam torque actuated mode and the oil pressure actuated mode is governed by the pressure at the outlet of the oil pump 220. When the pressure at the outlet of the oil pump 220, sensed by the sensing line 252, provides a force on the bottom surface 216 of the valve member 206 that overcomes the force of the regeneration spring 214, the hybrid cam phase control system 200 will be operating in the oil pressure actuated mode and pressurized oil provided by the oil pump 220 will be adjusting the cam phase actuator 254. In the oil pressure actuated mode, the valve member 206 is forced into the second valve member position and oil flowing from either the first workport 238 or the second workport 250 (depending on whether the cylinder valve timing is being advanced or retarded) is allowed to flow though the dynamic regeneration valve 202 to the reservoir 222. For example, when the cam phase actuator 254 is adjusted to advance the cylinder valve timing, pressurized oil is fed from the pump 220 through the first control valve 224 to the first actuator port 256. The oil exhausted from the second actuator port 258 is fed through the second control valve 226 and the dynamic regeneration valve 202 to the reservoir 222, as shown in bold lines in
When the pressure at the outlet of the oil pump 220, sensed by the sensing line 252, does not provide a force on the bottom surface 216 of the valve member 206 sufficient to overcome the force of the regeneration spring 214, the hybrid cam phase control system 200 will be operating in the cam torque actuated mode and the net force acting on the camshaft will be used to adjust the cam phase actuator 254. In the cam torque actuated mode, the valve member 206 is biased into the first valve member position and oil is re-circulated through the hybrid cam phase control system 200. For example, when the net torque on the cam shaft adjusts the cam phase actuator 254 to advance the cylinder valve timing, oil from the oil pump 220 can be fed into the first actuator port 256 and oil exhausted from the second actuator port 258 is fed through the second control valve 226, the re-circulation line 264, and the third check valve 260, as shown in bold lines in
If the engine has dual cam shafts, a second cam phase actuator 266 is provided for the other cam shaft as shown in
With reference to
With reference to
When the first control valve 324 is in a first position illustrated in
A third port 340 of the second control valve 326 is in fluid communication with the outlet of the oil pump 320, and a second check valve 342 is arranged between the outlet of the oil pump 320 and the third port 340. The second check valve 342 only allows oil to flow from the outlet of the oil pump 320 to the third port 340 and prevents oil from flowing in the opposite direction. In another embodiment, the second check valve 342 can be arranged within the second control valve 326, similar to check valves 52 and 91 described above.
When the second control valve 326 is in one position, the second control valve 326 provides fluid communication between the third port 340 and a second workport 344. The second control valve 326 is biased towards that one position by a second spring 346. When a second solenoid actuator 348 is activated by an electric current from the engine computer 327, the second solenoid actuator 348 overcomes the force of the second spring 346 and the second control valve 326 moves into another position illustrated in
With continued reference to
The hybrid cam phase control system 300 includes a cam phase actuator 354 for varying the rotational relationship between the crankshaft and the cam shaft of the engine. The cam phase actuator 354 can be a conventional, hydraulically actuated device similar to the actuator shown in
Operation of the hybrid cam phase control system 300 will be described with reference to
The hybrid cam phase control system 300 can adjust the cam phase actuator 354 using either the cam torque actuated mode or the oil pressure actuated mode. Whether the hybrid cam phase control system 300 is operating in the cam torque actuated mode or the oil pressure actuated mode, operation of the first control valve 324 and the second control valve 326 will be the same for the two modes when adjusting the cam phase actuator 354 to advance or retard the cylinder valve timing.
To adjust the cam phase actuator 354 and advance the cylinder valve timing, the first solenoid actuator 336 is de-energized such that the first control valve 324 provides fluid communication between the first port 328 and the first workport 332, and the second solenoid actuator 348 is energized such that the second control valve 326 provides fluid communication between the second workport 344 and the fourth port 350. This enables oil from the oil pump 320 to be fed into the first actuator port 356 and other oil to be drained from the second actuator port 358 back to the reservoir 322.
To adjust the cam phase actuator 354 and retard the cylinder valve timing, the first solenoid actuator 336 is energized such that the first control valve 324 provides fluid communication between the first workport 332 and the second port 338, and the second solenoid actuator 348 is de-energized such that the second control valve 326 provides fluid communication between the third port 340 and the second workport 344. This enables oil from the oil pump 320 to be fed into the second actuator port 358 and other oil to be drained from the first actuator port 356 back to the reservoir 322.
Switching between the cam torque actuated mode and the oil pressure actuated mode is governed by the pressure at the outlet of the oil pump 320. When the pressure at the outlet of the oil pump 320, sensed by the sensing line 352, provides a force on the bottom surface 316 of the valve member 306 that overcomes the force of the regeneration spring 314, the hybrid cam phase control system 300 will be operating in the oil pressure actuated mode and pressurized oil provided by the oil pump 320 will be used to adjust the cam phase actuator 354. In the oil pressure actuated mode, the valve member 306 is forced into the second valve member position and oil flowing from either the first workport 338 or the second workport 350 (depending on whether the cylinder valve timing is being advanced or retarded) is allowed to flow though the dynamic regeneration valve 302 to the reservoir 322. For example, when the cam phase actuator 354 is adjusted to advance the cylinder valve timing, pressurized oil is fed from the pump 320 through the first control valve 324 to the first actuator port 356. The oil exhausted from the second actuator port 358 is fed through the second control valve 326 and the dynamic regeneration valve 302 to the reservoir 322, as shown in bold lines in
As described above, the valve member 306 is in the second valve member position while the hybrid cam phase control system 300 is operating in the oil pressure assisted mode. During this operation, the differential area 319 defined by the central portion 318 of the valve member 306 enables the valve member 306 to increase or decrease a flow area between the regeneration port 310 and the tank port 312 in response to the pressure at the regeneration port 310. For example, if there is a spike in the pressure at the regeneration port 310, the illustrated differential area 319 enables the valve member 306 to increase the flow area between the regeneration port 310 and the tank port 312 as the valve member 306 lifts in response to the pressure spike. This functionality of the valve member 306 is illustrated by a regeneration sensing line 365 in
One skilled in the art will appreciate that the differential area 319 may be designed to either provide additional flow area between the regeneration port 310 and the tank port 312 during a spike in pressure at the regeneration port 310 or provide additional closing of the flow area between the regeneration port 310 and the tank port 312 during a spike in pressure at the regeneration port 310, compared to the differential area 319 illustrated in
When the pressure at the outlet of the oil pump 320, sensed by the sensing line 352, does not provide a force on the bottom surface 316 of the valve member 306 sufficient to overcome the force of the regeneration spring 314, the hybrid cam phase control system 300 will be operating in the cam torque actuated mode and the net force acting on the camshaft will be used to adjust the cam phase actuator 354. In the cam torque actuated mode, the valve member 306 is biased into the first valve member position and oil is re-circulated through the hybrid cam phase control system 300. For example, when the net torque on the cam shaft adjusts the cam phase actuator 354 to advance the cylinder valve timing, oil from the oil pump 320 can be fed into the first actuator port 356 and oil exhausted from the second actuator port 358 is fed through the second control valve 326, the re-circulation line 364, and the third check valve 360, as shown in bold lines in
If the engine has dual cam shafts, a second cam phase actuator 366 is provided for the other cam shaft as shown in
The foregoing description was primarily directed to one or more embodiments of the invention. Although some attention has been given to various alternatives within the scope of the invention, it is anticipated that one skilled in the art will likely realize additional alternatives that are now apparent from disclosure of embodiments of the invention. Accordingly, the scope of the invention should be determined from the following claims and not limited by the above disclosure.
This application is a continuation-in-part of U.S. patent application Ser. No. 13/792,396 filed on Mar. 11, 2013, entitled “System for Varying Cylinder Valve Timing in an Internal Combustion Engine,” which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 13792396 | Mar 2013 | US |
Child | 14808685 | US |