System, method, and apparatus for downhole submersible pump having fiber optic communications

Information

  • Patent Application
  • 20070272406
  • Publication Number
    20070272406
  • Date Filed
    May 24, 2006
    18 years ago
  • Date Published
    November 29, 2007
    17 years ago
Abstract
A downhole submersible pump system, method, and apparatus utilizes fiber optic sensors and distributed temperature sensors below the submersible pump to monitor pump discharge pressure and temperature, intake pressure and temperature, and motor temperature. In addition, distributed temperature sensors are used below the pump to monitor the perforations within the well bore.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

So that the manner in which the features and advantages of the present invention, which will become apparent, are attained and can be understood in more detail, more particular description of the invention briefly summarized above may be had by reference to the embodiments thereof that are illustrated in the appended drawings which form a part of this specification. It is to be noted, however, that the drawings illustrate only some embodiments of the invention and therefore are not to be considered limiting of its scope as the invention may admit to other equally effective embodiments.



FIG. 1 is a schematic illustration of one embodiment of a downhole submersible pump system having fiber optic communications and is constructed in accordance with the present invention;



FIG. 2 is a sectional side view of one embodiment of a sensor utilized by the downhole submersible pump system of FIG. 1 and is constructed in accordance with the present invention;



FIG. 3 is an end view of the sensor of FIG. 2 and is constructed in accordance with the present invention;



FIG. 4 is a sectional end view of one embodiment of a fiber optic cable utilized by the downhole submersible pump system of FIG. 1 and is constructed in accordance with the present invention; and



FIG. 5 is a high level flow diagram of one embodiment of a method of monitoring parameters in a well adjacent a downhole submersible pump and is constructed in accordance with the present invention.





DETAILED DESCRIPTION OF THE INVENTION

Referring to FIG. 1, one embodiment of a system, method, and apparatus for providing fiber optic communications for a downhole submersible pump assembly is disclosed. The invention comprises a downhole submersible pump 11, such as a jet pump, an electrical submersible pump (ESP) having a motor, rod lift or driven pumps, gas lift pumps, or other types of pump assemblies that may be located in a well 13 on a string of tubing 15. The fiber optic system includes a surface panel 21 at the ground surface 23 of the well 13 that provides a laser light source and control of the fiber optic system. A fiber optic cable 25 extends from the surface panel 21 to the pump 11. The invention also incorporates fiber optic temperature and pressure sensors 31, at least some of which are located below the pump 11 for monitoring temperature and pressure in the well 13.


There are many different types of fiber optic temperature and pressure sensors that may be employed with the invention. For example, the fiber optic temperature and pressure sensors may comprise intrinsic sensors that are part of the fiber (e.g., fiber Bragg gratings (FBG), long period gratings (LPG), intrinsic Fabry-Perot interferometers (IFPI), etc.); and/or extrinsic sensors where sensing occurs outside the fiber (e.g., extrinsic Fabry-Perot interferometers (EFPI), intensity-based sensor designs, etc.). The sensors also may comprise point sensors having interaction lengths of, e.g., micrometers to centimeters. In still another alternative, the sensors may comprise distributed sensors, such as distributed temperature sensors (DTS) embodied in one or more fibers in the fiber optic cable and having interaction lengths of, e.g., centimeters to kilometers.


For example, sensors of the EFPI type may be used to monitor strain, temperature, and pressure and are well suited as embedment gauges. FBG sensors monitor strain and temperature, and have excellent multiplexing capability. Distributed and LPG sensors also measure multiple variables, while distributed sensors provide averages over an interaction length with Raman backscattering, OFDR, or Brillouin methods. In addition, the invention may further comprise acoustic and seismic sensors 41 for detecting vibration of the submersible pump 1i and vibration from sources external thereto.


As shown in FIG. 4, one embodiment of the fiber optic cable 25 comprises at least one multi-mode fiber 51 and two single-mode fibers 53. Fibers 51, 53 may be located in a gel 55 (e.g., hydrogen protective coating) inside a buffer tube 57. The three buffer tubes 57 are located inside a sleeve 59 (e.g., polypropylene), which is protected by tubing 61 (e.g., stainless steel). The multi-mode fiber 51 permits formation of, for example, a profile of temperature gradients from the pump 11 down through perforations 63 (FIG. 1) of the well 13. The single-mode fibers 53 transmit light to, for example, discrete fiber optic temperature and pressure sensors.


In one embodiment, at least one of the fiber optic temperature and pressure sensors 31 is an upper sensor 31a located above the pump 11, and at least one of the fiber optic temperature and pressure sensors is a lower sensor 31b located below the pump 11. In one embodiment, the upper sensor 31a monitors pressure and temperature of fluid transmitted to the surface 23, and the lower sensor 31b is integral with the pump 11 (e.g., the motor of the pump) and monitors motor temperature. In one embodiment, the lower sensor 31b is adjacent motor end turns of the motor within oil in the motor, such that pressure measured by the lower sensor 31b is a pressure of the well at a seal at a depth of the motor oil. In addition, the lower sensor 31b can support the weight of the well tubing and supporting rods for the fiber optic temperature and pressure sensors.


Referring now to FIGS. 2 and 3, one embodiment of a fiber optic sensor mounting sub 71 for supporting one of the sensors 31 is shown. Fittings 73 are used to secure and support the fiber optic cable 25 to the sub 71. One embodiment of the sub 71 also includes external bumper stops 75, a motor base 77 having a limit 78 of motor shaft travel, vent holes 79 to equalize pressure in the sub 71, a motor base plug 81, and an oil return path 83.


Referring now to FIG. 5, one embodiment of a method of monitoring parameters in a well is disclosed. The illustrated embodiment of the method begins as indicated at step 101, and comprises providing a submersible pump (step 103); equipping the submersible pump with a fiber optic system having a fiber optic cable including fiber optic temperature and pressure sensors positioned below the submersible pump (step 105); and monitoring temperature and pressure in the well via the fiber optic temperature and pressure sensors (step 107); before ending as indicated at step 109.


The method may further comprise monitoring pressure with a Fabry-Perot sensor, monitoring temperature and strain with a Bragg-Grating sensor, and monitoring temperature with a distributed temperature sensor embodied in the fiber optic cable. The method also may further comprise monitoring vibration of the submersible pump and vibration from seismic sources that are external to the submersible pump with acoustic and seismic sensors. In addition, step 105 may comprise providing the fiber optic cable with a multi-mode fiber and two single-mode fibers, permitting formation of a profile of temperature gradients from the submersible pump down through perforations of the well with the multi-mode fiber, and transmitting light to discrete fiber optic temperature and pressure sensors with the single-mode fibers.


In another embodiment, the method may further comprise integrating one of the fiber optic temperature and pressure sensors with the submersible pump to monitor a temperature thereof, and further comprising locating a fiber optic temperature and pressure sensor above the submersible pump to define an upper sensor, and monitoring pressure and temperature of fluid transmitted to a surface of the well with the upper sensor. Alternatively, when the submersible pump is an electrical submersible pump (ESP) having a motor, the lower sensor is adjacent motor end turns of the motor within oil in the motor, and measuring pressure with the lower sensor at a seal at a depth of the motor oil, and supporting a weight of well tubing and supporting rods for the fiber optic temperature and pressure sensors with the lower sensor.


While the invention has been shown or described in only some of its forms, it should be apparent to those skilled in the art that it is not so limited, but is susceptible to various changes without departing from the scope of the invention.

Claims
  • 1. A submersible pump system for monitoring parameters in a well, comprising: a submersible pump;a fiber optic system including a surface panel at a surface of the well having a laser light source, a fiber optic cable extending from the surface panel to the submersible pump, and a plurality of fiber optic temperature and pressure sensors located below the submersible pump for monitoring temperature and pressure in the well.
  • 2. A submersible pump system according to claim 1, wherein at least one of the fiber optic temperature and pressure sensors is a Fabry-Perot sensor for monitoring pressure.
  • 3. A submersible pump system according to claim 1, wherein at least one of the fiber optic temperature and pressure sensors is a Bragg-Grating sensor for monitoring temperature and strain.
  • 4. A submersible pump system according to claim 1, wherein at least one of the fiber optic temperature and pressure sensors is embodied in the fiber optic cable as a distributed temperature sensor.
  • 5. A submersible pump system according to claim 1, further comprising acoustic and seismic sensors for monitoring vibration of the submersible pump and vibration from seismic sources that are external to the submersible pump system.
  • 6. A submersible pump system according to claim 1, wherein the fiber optic cable comprises a multi-mode fiber and two single-mode fibers.
  • 7. A submersible pump system according to claim 6, wherein the multi-mode fiber permits formation of a profile of temperature gradients from the submersible pump down through perforations of the well, and the single-mode fibers transmit light to discrete fiber optic temperature and pressure sensors.
  • 8. A submersible pump system according to claim 1, wherein at least one of the fiber optic temperature and pressure sensors is defined as a lower sensor that is integral with the submersible pump and monitors a temperature thereof, and further comprising an upper sensor located above the submersible pump, the upper sensor monitors pressure and temperature of fluid transmitted to the surface.
  • 9. A submersible pump system according to claim 8, wherein the submersible pump is an electrical submersible pump (ESP) having a motor, and the lower sensor is adjacent motor end turns of the motor within oil in the motor, such that pressure measured by the lower sensor is a pressure of the well at a seal at a depth of the motor oil.
  • 10. A submersible pump system according to claim 8, wherein the lower sensor supports a weight of well tubing and supporting rods for the fiber optic temperature and pressure sensors.
  • 11. A submersible pump system for monitoring parameters in a well, comprising: an electrical submersible pump (ESP) having a motor;a fiber optic system including a surface panel at a surface of the well having a laser light source, a fiber optic cable extending from the surface panel to the ESP, and a plurality of fiber optic temperature and pressure sensors located below the ESP for monitoring temperature and pressure in the well.
  • 12. A submersible pump system according to claim 11, wherein the fiber optic temperature and pressure sensors are selected from the group consisting of a Fabry-Perot sensor for monitoring pressure, a Bragg-Grating sensor for monitoring temperature and strain, and a distributed temperature sensor embodied in the fiber optic cable.
  • 13. A submersible pump system according to claim 11, further comprising acoustic and seismic sensors for monitoring vibration of the ESP and vibration from seismic sources that are external to the submersible pump system.
  • 14. A submersible pump system according to claim 11, wherein the fiber optic cable comprises a multi-mode fiber and two single-mode fibers, and the multi-mode fiber permits formation of a profile of temperature gradients from the ESP down through perforations of the well, and the single-mode fibers transmit light to discrete fiber optic temperature and pressure sensors.
  • 15. A submersible pump system according to claim 11, wherein at least one of the fiber optic temperature and pressure sensors is defined as a lower sensor that is integral with the submersible pump and monitors a temperature thereof, and further comprising an upper sensor located above the submersible pump, the upper sensor monitors pressure and temperature of fluid transmitted to the surface.
  • 16. A submersible pump system according to claim 15, wherein the motor has motor end turns, and the lower sensor is adjacent the motor end turns within oil in the motor, such that pressure measured by the lower sensor is a pressure of the well at a seal at a depth of the motor oil; and the lower sensor supports a weight of well tubing and supporting rods for the fiber optic temperature and pressure sensors.
  • 17. A method of monitoring parameters in a well, comprising: (a) providing a submersible pump;(b) equipping the submersible pump with a fiber optic system having a fiber optic cable including fiber optic temperature and pressure sensors positioned below the submersible pump; and(c) monitoring temperature and pressure in the well via the fiber optic temperature and pressure sensors.
  • 18. A method according to claim 17, further comprising monitoring pressure with a Fabry-Perot sensor, monitoring temperature and strain with a Bragg-Grating sensor, and monitoring temperature with a distributed temperature sensor embodied in the fiber optic cable.
  • 19. A method according to claim 17, further comprising monitoring vibration of the submersible pump and vibration from seismic sources that are external to the submersible pump with acoustic and seismic sensors.
  • 20. A method according to claim 17, wherein step (b) comprises providing the fiber optic cable with a multi-mode fiber and two single-mode fibers, permitting formation of a profile of temperature gradients from the submersible pump down through perforations of the well with the multi-mode fiber, and transmitting light to discrete fiber optic temperature and pressure sensors with the single-mode fibers.
  • 21. A method according to claim 17, further comprising integrating one of the fiber optic temperature and pressure sensors with the submersible pump to monitor a temperature thereof, and further comprising locating a fiber optic temperature and pressure sensor above the submersible pump to define an upper sensor, and monitoring pressure and temperature of fluid transmitted to a surface of the well with the upper sensor.
  • 22. A method according to claim 21, wherein the submersible pump is an electrical submersible pump (ESP) having a motor, the lower sensor is adjacent motor end turns of the motor within oil in the motor, and measuring pressure with the lower sensor at a seal at a depth of the motor oil, and supporting a weight of well tubing and supporting rods for the fiber optic temperature and pressure sensors with the lower sensor.