The present disclosure relates to work machines, and more particularly to construction machines having a thumb bucket for grabbing or scooping an object, and systems, assemblies, and methods thereof.
Certain types of construction machines (e.g., excavators) may provide an arm which may include a boom having a stick pivotally connected to the boom. A bucket is pivotally connected to the stick. In some instances, a thumb may also be connected to the stick which can open or close over the bucket. This type of structure may be called as “a thumb bucket” which may be generally understood in the industry as an implement where the thumb may generally oppose the bucket for grasping material held between the bucket and the thumb.
Work machines having the thumb bucket may perform grabbing an object or scooping soil in accordance with circumstances, however, it may be difficult to determine payload accurately when the tasks of grabbing the object and scooping soil are performed in random order. It has been desired to be able determine payload accurately regardless of the order of tasks.
According to an aspect a work machine is described or provided. The work machine can comprise a bucket attached to an end of a stick of the work machine as a work tool, a thumb pivotally coupled to the end of the stick, and processing circuitry. The processing circuitry can be configured to determine a current task of the work machine among scooping an object by the bucket or grabbing an object by the bucket and the thumb, based on an angle of the bucket, and calculate payload with a parameter of a center of gravity position of the payload based on the determined current task.
In another aspect, a method for a work machine is disclosed or implemented. The method can comprise determining a current task of the work machine among scooping an object by a bucket or grabbing an object by the bucket and a thumb, based on an angle of the bucket, the bucket being attached to an end of a stick of the work machine as a work tool and the thumb being pivotally coupled to the end of the stick, calculating payload with a parameter of a center of gravity position of the payload based on the determined current task, and outputting, on a display of the work machine, the calculated payload.
And in another aspect a non-transitory computer-readable storage medium is disclosed or provided. The non-transitory computer-readable storage medium can comprise computer executable instructions, wherein the instructions, when executed by an information processing system of a work machine, cause the information processing system to perform a method, the method comprising, setting a mode for calculation of payload as an automatic mode, determine a current task of the work machine among scooping an object by a bucket or grabbing an object by the bucket and a thumb, based on an angle of the bucket, the bucket being attached to an end of a stick of the work machine as a work tool and the thumb being pivotally coupled to the end of the stick, and calculating payload with a parameter of a center of gravity position of the payload based on the determined current task.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
The present disclosure relates to work machines, and more particularly to construction machines having a thumb bucket for grabbing or scooping an object, and systems, assemblies, and methods thereof. Generally, embodiments of the disclosed subject matter can implement the work machine that can determine whether the work machine is performing grabbing or scooping with a thumb bucket, and automatically switch a center of gravity position of payload based on the performing task so that the work machine can determine payload accurately regardless of the order of the tasks.
Turning to the figures,
The work machine 1 can include an arm 50 that may be used in various pieces of excavating equipment and not just the example work machine 1 shown. The arm 50 can include the boom 5 pivotally attached to a stick 54 via a pivot joint 56. The stick 54 may be terminated with a work tool such as a bucket 60. The bucket 60 can be pivotally connected by pivot joint 62 to the stick 54. The bucket 60 may also include a linkage 64 which may be attached to a hydraulic cylinder. The arm 50 may also be equipped with a thumb 66. The thumb 66 may be actuated by a hydraulic cylinder 58 attached to a linkage 70. The linkage 70 and other linkage that is associated with the hydraulic cylinder 58 may not be completely shown to avoid overcrowding
The thumb 66 may pivot about the pivot joint 62. The thumb 66 may move, close to or in contact with the bucket 60 to allow the arm 50 pickup various objects. Furthermore, the thumb 66 may be used as a cover for the bucket 60 to avoid or hinder material contained in the bucket 60 from falling out. When the thumb 66 is in a position distal from the bucket 60, the thumb 66 may be proximate to or even in contact with the stick 54.
Turning now to
More specifically, when the task of the work machine 1 is scooping (shown in
Turning now to
Generally, it may be difficult to grab an object using the thumb 66 at the bucket angle 76 of −270 degrees or less. Also, it may be difficult to grab an object using the thumb 66 at the bucket angle 76 of −60 degrees or more. Therefore, if the work machine 1 detects that the bucket angle 76 is between −60 and −270 degrees and a weight of the material 72 between the bucket 60 and the thumb 66 exceeds a minimum payload, it may be assumed that the current task of the work machine 1 is grabbing. On the contrary, if the work machine 1 detects that the bucket angle 76 is between 90 and −60 degrees and a weight of the material 72 between the bucket 60 and the thumb 66 exceeds a minimum payload, it may be assumed that the current task of the work machine 1 is scooping.
Optionally or selectively, a velocity vector of the end point 74 may be also used as a parameter for determination of the current task of the work machine 1 in addition to the bucket angle 76. For example, the work machine 1 may determine whether the bucket 60 is moving toward scooping or grabbing based on the velocity vector of the end point 74.
In one or more embodiments, the work machine 1 may determine the bucket angle 76 and the direction of the velocity vector of the end point 74 when a calculated boom torque load exceeds a predetermined minimum payload. The process of determination of payload based on the bucket angle 76 and the direction of the velocity vector of the end point 74 will be described with reference to
Turning now to
The memory 34 may be operatively coupled to the controller 38 and may reside outside of the controller 38, such as shown in
The communication unit 33 may be (or may be part of) the control system 31. In this regard, the communication unit 33 can include transmit circuitry to transmit information or data, such as the setting information of the predetermined minimum payload, the predetermined range of the bucket angle 76, and the current mode of the thumb bucket, to a back office system. Optionally, the communication unit 33 can have receive circuitry to receive information or data from the back office system, for instance. In this embodiment, the communication unit 33 can be configured using a communication device such as a local CAN, a wired or wireless LAN, a communication card for Bluetooth, a router for communication, and a modem for communication.
The audio unit 36 may be comprised of one or more audio speakers, for instance, provided in the cab 5, to output audible information, such as alerts, to the operator of the work machine 1. As an example, the audio unit 36 can output an audible information which mode of the thumb bucket is currently selected by an operator of the work machine 1.
The one or more sensors 37 can detect various information of the work machine 1. For instance, the one or more sensors 37 can include a position sensor associated with rotation or swing of the work machine 1, a triaxial acceleration sensor (including an acceleration sensor, a gravity detection sensor, and a fall detection sensor) or a triaxial gyro sensor (including an angular velocity sensor, and a geomagnetic sensor). Outputs from the one or more sensors 37 may be fed back to the controller 38. Optionally, information from at least one of the one or more sensors 37 may be displayed on the display 35. As an example, the one or more sensors 37 can detect the bucket angle 76 of the work machine 1.
The operator input(s) 32 can be (or can be part of) switches, a joystick lever, a foot pedal, a keyboard, and other input devices. Operator input to the display 35 can be implemented by a touch panel equipped with the display 35. In this regard, such at least one display 35 may be implemented on a display device operative to display a graphical user interface (GUI). Optionally, the one or more displays 35 may output an alert and a message to the operator of the work machine 1, for instance, information of the current mode of the thumb bucket of the work machine 1.
The controller 38 can output control signaling to various system components (e.g., hydraulic systems, electrical systems, etc.) to control movement of the working machine 1 responsive to the operator input(s) 32. The controller 38 can include a CPU, a ROM, and a RAM.
In an exemplary implementation, the control system 31 of the work machine 1, or portions thereof, can be implemented using circuitry or processing circuitry that can include general purpose processors, special purpose processors, integrated circuits, ASICs (“Application Specific Integrated Circuits”), CPU (a Central Processing Unit), a micro processing unit (MPU), conventional circuitry and/or combinations thereof which are configured or programmed to perform the disclosed functionality. Processors can be considered processing circuitry or circuitry as they include transistors and other circuitry therein. The processor may be a programmed processor which executes a program stored in a memory. In the disclosure, the circuitry, units, or means can be hardware that carry out or are programmed to perform the recited functionality. The hardware may be any hardware disclosed herein or otherwise known which is programmed or configured to carry out the recited functionality. When the hardware is a processor which may be considered a type of circuitry, the circuitry, means, or units can be a combination of hardware and software, the software being used to configure the hardware and/or processor.
Similarly, a field 93 can be for setting “Bucket Zero Interval” which may define an interval of bucket zero calibration for adjusting parameters of sensor(s) implemented in the work machine 1 (e.g., a weight sensor of the bucket 60) for accurate calculation of the payload. In one or more embodiments, the “Bucket Zero Interval” can be input as any values (e.g., 24 hour).
Similarly, a field 94 can be for setting “Reweigh Warning” whether to activate or not to output an alert that can be shown during using the function of payload to the operator of the work machine 1. When the “Reweigh Warning” is activated, the controller 38 of the work machine 1 may output the alert to the operator of the work machine 1 via the display 35 or the audio unit 36. More practically, when the “Reweigh Warning” is activated, for example, if the function of payload is used under circumstance that the boom 5 is in high position, an alert “Boom Too High” may be output to the operator of the work machine 1 via the display 35 or the audio unit 36.
A field 95 can be for setting “Thumb Bucket Mode” to select a mode for calculating payload from some options in a case that the work tool is the thumb bucket (i.e., the structure including the thumb 66 and the bucket 60). The operator of the work machine 1 may provide an input to the field 96 to change the mode for calculating payload, for instance, by selecting “Thumb Bucket Mode” on the screen 91. Setting the “Thumb Bucket Mode” will be described with
Optionally, the screen 91 can include fields 96-98 for a menu button, a back button, and a home button, respectively. The field 96 for the menu button can be to show a list of menu items, the field 97 for the back button can be to return to previous screen, and the field 98 for the home button can be to return to a home screen.
Optionally, as shown in
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields and the buttons on the screen as shown in
A field 102 can be an option of “Auto Mode” as the mode for calculating payload of the work machine 1. In this embodiment, the option of “Auto Mode” may be selected as a default value. When the option of “Auto Mode” is selected by the operator, the COG of the payload may be automatically switched between the COG under a condition that the work machine1 is grabbing an object (i.e., 80A shown in
A field 103 can be an option of “Thumb Scoop Mode” as the mode for calculating payload of the work machine 1. When the option of “Thumb Scoop Mode” is selected by the operator, the COG of the payload may be calculated under the condition that the work machine1 is scooping an object (i.e., 80B shown in
A field 104 can be an option of “Thumb Grab Mode” as the mode for calculating payload of the work machine 1. When the option of “Thumb Grab Mode” is selected by the operator, the COG of the payload may be calculated under the condition that the work machine1 is grabbing an object (i.e., 80A shown in
Optionally, as shown in
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields and the buttons on the screen as shown in
Turning now to
In one or more embodiments, “Estimated Weight Complete 211,” “Estimated Weighing 212,” “Scaled Weight Complete 213,” and “Scaled Weighing 214” may be defined as the weigh status 201. Each of the weigh status 201 will be described with reference to
Turning now to
Similarly,
Optionally or alternatively, when the payload is discharged from the bucket 60, the icons 112A and 112B may be changed to alternative icons which show updated statuses of “empty” payload in the bucket, respectively. For instance, when the payload is discharged from the bucket 60, the icon 112A may be changed to an icon corresponding to the column 204 of the icon status 202 which the weigh status 201 is “Scaled Weight Complete 213” shown in
Optionally or alternatively, when the payload in the bucket 60 is scaled, the icons 112A and 112B may be changed to alternative icons which show updated statuses of “scaled” payload in the bucket, respectively. For instance, when the payload in the bucket 60 is scaled, the icon 112A may be changed to an icon corresponding to the column 204 of the icon status 202 which the weigh status 201 is “Scaled Weighing 214” shown in
Optionally or alternatively, other icons indicating other statuses of the work tool such as “Grapple,” “Bucket (scoop without thumb),” etc. as shown in
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields and the buttons on the home screen of payload as shown in
As noted above, the present disclosure relates to work machines, and more particularly to construction machines having a thumb bucket for grabbing or scooping an object, and systems, assemblies, and methods thereof.
The process of controlling calculation of payload in the “Auto mode” may be initiated when the work machine 1 detects that a load in the work tool (i.e., the thumb bucket) is lifted off the ground. Prior to the process, the mode for calculating payload of the work machine 1 may be selected as “Auto mode” as shown in
Next, in the case where the determination of step S1 is YES, the controller 38 may perform a process of outputting estimated information of a current task of the work machine 1 by displaying either one of the icons 112A and 112B on the home screen 111 of payload, based on a current value of the bucket angle 76 (S2). Practically, the current value of the bucket angle 76 can be detected by sensor(s) 37 attached to the arm 50 of the work machine 1. In particular, if the current value of the bucket angle 76 of the work machine 1 is within a range of −60 degree to −270 degree as shown in
Optionally or alternately, the controller 38 may also display a current value of payload in addition to the icons 112A or 112B on the home screen 111 of payload as shown in
On the other hand, in the case where the determination of step S1 is NO, i.e., the controller 38 does not detect predetermined amount of load in the work tool, the processing may return to S1 of the processing shown in
Next, the controller 38 may perform a process of determination of an estimated current task of the work machine 1 for calculation of payload, based on a current value of the bucket angle 76 at a point of starting swing of the arm 50 of the work machine 1 (S3). Practically, the controller 38 may detect the point of starting swing of the arm 50 of the work machine 1 by the sensor(s) 37 attached to the arm 50 of the work machine 1. In particular, if the current value of the bucket angle 76 at the point of starting swing of the arm 50 of the work machine 1 is within a range of −60 degree to −270 degree as shown in
In one or more embodiments, from the point of starting swing of the arm 50 of the work machine 1, the controller 38 may not change the estimated current task of the work machine 1 and keep outputting the either one of the icons 112A and 112B on the home screen 111 of payload continuously.
Next, if the controller 38 determines that estimated current task of the work machine 1 is grabbing according to the above described determination (Yes at step S4), the controller 38 may calculate payload by using the COG of the payload as the first COG (e.g., 80A shown in
Subsequent to step S5, the controller 38 may control to discharge payload (S7) and terminate the process.
Alternately, if the controller 38 determines that estimated current task of the work machine 1 is scooping according to the above described determination (NO at step S4), the controller 38 may calculate payload by using the COG of the payload as the second COG (e.g., 80B shown in
Subsequent to step S6, the controller 38 may control to discharge payload (S7) and terminate the process.
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the processing steps as shown in
As a result of the embodiments, a work machine can determine whether the work machine is performing grabbing or scooping with a thumb bucket, and automatically switch a center of gravity position of payload based on the performing task so that the work machine can determine payload accurately regardless of the order of the tasks.
Thus, according to embodiments of the disclosed subject matter, a work machine can comprise a bucket attached to an end of a stick of the work machine as a work tool, a thumb pivotally coupled to the end of the stick, and processing circuitry. The processing circuitry can be configured to determine a current task of the work machine among scooping an object by the bucket or grabbing an object by the bucket and the thumb, based on an angle of the bucket, and calculate payload with a parameter of a center of gravity position of the payload based on the determined current task.
The work machine can automatically switch a center of gravity position of payload based on the performing task so that the work machine can determine payload accurately regardless of the order of the tasks.
In another aspect, a method for a work machine is disclosed or implemented. The method can comprise determining a current task of the work machine among scooping an object by a bucket or grabbing an object by the bucket and a thumb, based on an angle of the bucket, the bucket being attached to an end of a stick of the work machine as a work tool and the thumb being pivotally coupled to the end of the stick, calculating payload with a parameter of a center of gravity position of the payload based on the determined current task, and outputting, on a display of the work machine, the calculated payload.
And in another aspect a non-transitory computer-readable storage medium is disclosed or provided. The non-transitory computer-readable storage medium can comprise computer executable instructions, wherein the instructions, when executed by an information processing system of a work machine, cause the information processing system to perform a method, the method comprising, setting a mode for calculation of payload as an automatic mode, determine a current task of the work machine among scooping an object by a bucket or grabbing an object by the bucket and a thumb, based on an angle of the bucket, the bucket being attached to an end of a stick of the work machine as a work tool and the thumb being pivotally coupled to the end of the stick, and calculating payload with a parameter of a center of gravity position of the payload based on the determined current task.
While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, assemblies, systems, and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.