The present disclosure relates to work machines, and more particularly to construction machines having various work tools, and systems, assemblies, and methods thereof.
Work machines, particularly those in construction, mining, earth moving, goods handling, forestry, agriculture, or other such industries, typically utilize a tool controlled by an operator to perform work. A variety of work tools may be attached to an arm arrangement of a multipurpose machine (e.g., excavators) via a coupling arrangement for performing different types of work.
Japanese Publication of Patent Application JPH07-207712 (“the JP '712 Publication”) describes a work machine to set monitor points on a front work equipment including a boom, an arm and a bucket to limit the working range upward/downward. According to the JP '712 Publication, the bucket can be controlled by controlling speed of actuators of the front work equipment for avoiding the collision of the front work equipment and an obstacle.
In addition to the function for avoiding the collision, it has been desired to enable guidance functions for work machines which mount various work tools to assist an operator of the work machines.
According to an aspect a work machine is described or provided. The work machine can comprise a work tool attached to an end of a boom of the work machine, and processing circuitry. The processing circuitry can be configured to determine a type of the work tool, set a focus point of the work tool based on the type of the work tool, measure a posture of the work tool based on the focus point, and provide a guidance function to an operator of the work machine in accordance with the measured posture of the work tool based on the focus point.
In another aspect, a method for a work machine is disclosed or implemented. The method can comprise determining a type of a work tool of the work machine, outputting selectable information via an operator interface to select a focus point of the work tool from one or more candidates in accordance with the determined type of the work tool, setting the focus point of the work tool based on input via the operator interface, measuring a posture of the work tool based on the focus point, outputting guidance information based on the measured posture of the work tool and the focus point of the work tool, and providing a guidance function to the operator interface in accordance with the measured posture of the work tool based on the focus point.
And in another aspect a non-transitory computer-readable storage medium is disclosed or provided. The non-transitory computer-readable storage medium can comprise computer executable instructions, wherein the instructions, when executed by an information processing system of a work machine, cause the information processing system to perform a method, the method comprising, determining a type of a work tool of the work machine, setting a focus point of the work tool based on input via an operator interface, measuring a posture of the work tool based on the focus point, determining a type of output information based on the type of the work tool, the output information including direction information of the work tool, providing a guidance function with a first type of output information to the operator interface in accordance with the measured posture of the work tool based on the focus point, switching the type of output information from the first type of output information to a second type of output information under a condition that the work tool is replaced from a first type of the work tool to a second type of the work tool, and providing the guidance function with the second type of output information to the operator interface in accordance with the measured posture of the work tool based on the focus point.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
The present disclosure relates to work machines, and more particularly to construction machines having various work tools, and systems, assemblies, and methods thereof. Generally, embodiments of the disclosed subject matter can implement the work machine that can determine an appropriate focus point based on types of work tools and operate guidance functions based on the focus point.
Turning to the figures,
Regarding the work machine 1, an upper swing body 2 can be rotatably provided as a machine body on a lower traveling body 3, via a swing bearing portion 4. The lower traveling body 3 can have left and right tracks controllable (via respective hydraulic motors) to cause the work machine 1 to travel in a travel direction (forward or reverse). A cab 5 can be mounted on one side of a front part of the upper swing body 2, and a driver's seat, one or more operation levers, and the like can be installed in the cab 5. Furthermore, a boom 6 for excavation work can be mounted on the other side of the front part of the upper swing body 2. An engine and a power device such as a hydraulic pump which is driven by the engine can be mounted on the rear part of the upper swing body 2 and covered with a power device cover 7.
The boom 6 can be pivotally attached to a stick that may be terminated with a work tool 8 such as a bucket. The work tool 8 may be attached to the arm of the work machine 1 via a coupling arrangement for performing various types of work. It is noted that embodiments of the disclosed subject matter are not limited to a bucket as the work tool 8 as shown in
Turning now to
Also, as illustrated in
The vibration mechanism 222 may comprise a hydraulic motor and an eccentric mechanism driven by the hydraulic motor, the hydraulic motor is connected with a power system of the work machine 1, and the hydraulic motor drives the eccentric mechanism to rotate to generate eccentric force through rotation, so that the soil is compacted by the base plate 221 that is vibrated in the vertical direction.
The support frame 223 may be provided as a pair of side plates on both sides of the underside of the bracket 224. The bracket 224 can include a plurality of pin receiving bores that may be distributed in a pattern to match the boom attachment features of the work machine 1.
In this embodiment, the blade 225 may be provided at a rear side of the body of the vibratory compactor 22 for bulldozing or shoveling a material (e.g., (e.g., soil, dirt, rocks, sand, bricks, and/or other materials). The blade 225 can be moved along the ground by raising and lowering the boom 6 of the work machine 1. Optionally or alternatively, the blade 225 can be mounted to a front side of the vibratory compactor 22.
Also, as illustrated in
The roller 231 can be used for breaking up hard soil by rotating. The blade 232 can be used in collaboration with the roller 231, to create smooth trench bottom. The blade 232 can be mounted on either side of the roller 231, depending on how the operator of the work machine 1 prefers to push/pull material into the trench.
The bracket 233 can include a plurality of pin receiving bores that may be distributed in a pattern to match the boom attachment features of the work machine 1.
In this embodiment, the work machine 1 may provide various guidance functions to assist the operator's operation, such as “Machine Guidance Function” (hereinafter, it may be referred as a first guidance function) and “E-Fence Function” (hereinafter, it may be referred as a second guidance function). More specifically, if the operator of the work machine 1 activates the Machine Guidance Function, the work machine 1 may provide notification of state information of the work machine 1 to the operator so that the operator can control the machine based on the state information, in case that the work tool 8 is any one of the bucket, the hammer 21, the vibratory compactor 22, and the wheel compactor 23. Similarly, if the operator of the work machine 1 activates the E-Fence Function, the work machine 1 may control to limit work area (i.e., height/depth/distance) of the work tool 8 and control actuators for avoiding interference between the work tool 8 and the cab 5, in case that the work tool 8 is any one of the bucket, the hammer 21, the vibratory compactor 22, and the wheel compactor 23. In other words, the work machine 1 may control the actuators of the work machine 1 so that the work tool 8 does not extend from the predetermined area to avoid interference between the work tool 8 and the cab 5 during operation of E-fence Function. Furthermore, during operation of the guidance functions, the work machine 1 may output posture information of the work tool 8 to the operator.
In order to implement the Machine Guidance Function and the E-Fence Function to the work machine 1, it may be needed to increase measuring points of the work tool 8 for measurement and to select a guidance point from various measuring points (e.g., wheel or blade of the compactors) for guidance to a target point, since the work tools 8 may have various shapes.
Also, the work machine 1 may indicate a guidance angle “VERTICAL” (hereinafter, it may be referred as a second type of output information) so that it is perpendicular to the object to be crushed in case of the hammer 21, in addition to indication of a guidance angle “HORIZONTAL” or “LEVEL” (hereinafter, it may be referred as a first type of output information) in case of the bucket, the vibratory compactor 22 and the wheel compactor 23.
Turning now to
The memory 34 may be operatively coupled to the controller 38 and may reside outside of the controller 38, such as shown in
The communication unit 33 may be (or may be part of) the control system 31. In this regard, the communication unit 33 can include transmit circuitry to transmit information or data, such as the setting information of the Machine Guidance Function and the E-Fence Function, with regard to each type of the work tool 8 (e.g., bucket, hammer 21, vibratory compactor 22, and wheel compactor 23) and measured data of the posture of the work tool 8, to a back office system. Optionally, the communication unit 33 can have receive circuitry to receive information or data from the back office system, for instance. In this embodiment, the communication unit 33 can be configured using a communication device such as a local CAN, a wired or wireless LAN, a communication card for Bluetooth, a router for communication, and a modem for communication.
The audio unit 36 may be comprised of one or more audio speakers, for instance, provided in the cab 5, to output audible information, such as alerts, to the operator of the work machine 1. As an example, the audio unit 36 can output an audible information which type of the work tool 8 is currently attached to the work machine 1 and which guidance function is currently activated to an operator of the work machine 1.
The one or more sensors 37 can detect various information of the work machine 1. For instance, the one or more sensors 37 can include a position sensor associated with rotation or swing of the work machine 1, a triaxial acceleration sensor (including an acceleration sensor, a gravity detection sensor, and a fall detection sensor) or a triaxial gyro sensor (including an angular velocity sensor, and a geomagnetic sensor). Outputs from the one or more sensors 37 may be fed back to the controller 38. Optionally, information from at least one of the one or more sensors 37 may be displayed on the display 35. As an example, the one or more sensors 37 can detect an angle of a target measurement point of the work tool 8 of the work machine 1.
The operator input(s) 32 can be (or can be part of) switches, a joystick lever, a foot pedal, a keyboard, and other input devices. Operator input to the display 35 can be implemented by a touch panel equipped with the display 35. In this regard, such at least one display 35 may be implemented on a display device operative to display a graphical user interface (GUI). Optionally, the one or more displays 35 may output an alert and a message to the operator of the work machine 1, for instance, information of the type of the work tool 8 that is currently attached to the work machine 1 and information of activated guidance function for the work tool 8.
The controller 38 can output control signaling to various system components (e.g., hydraulic systems, electrical systems, etc.) to control movement of the working machine 1 responsive to the operator input(s) 32. The controller 38 can include a CPU, a ROM, and a RAM.
In an exemplary implementation, the control system 31 of the work machine 1, or portions thereof, can be implemented using circuitry or processing circuitry that can include general purpose processors, special purpose processors, integrated circuits, ASICs (“Application Specific Integrated Circuits”), CPU (a Central Processing Unit), a micro processing unit (MPU), conventional circuitry and/or combinations thereof which are configured or programmed to perform the disclosed functionality. Processors can be considered processing circuitry or circuitry as they include transistors and other circuitry therein. The processor may be a programmed processor which executes a program stored in a memory. In the disclosure, the circuitry, units, or means can be hardware that carry out or are programmed to perform the recited functionality. The hardware may be any hardware disclosed herein or otherwise known which is programmed or configured to carry out the recited functionality. When the hardware is a processor which may be considered a type of circuitry, the circuitry, means, or units can be a combination of hardware and software, the software being used to configure the hardware and/or processor.
Turning now to
The guidance screen 41 also may include a field 45 that can show a moving direction of the work tool 8. In this embodiment, the field 45 may show “LEVEL” since the bucket is attached to the work machine 1 as the work tool 8.
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields on the guide screen 41 as shown in
Optionally, the screen 51 can include fields 56-58 for a menu button, a back button, and a home button, respectively. The field 56 for the menu button can be to show a list of menu items, the field 57 for the back button can be to return to previous screen, and the field 58 for the home button can be to return to a home screen.
Optionally, as shown in
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields and the buttons on the screen as shown in
Turning now to
The guidance screen 61 also may include a field 65 that can show a moving direction of the work tool 8. In this embodiment, the field 65 may show “VERTICAL” since the hammer 21 is attached to the work machine 1 as the work tool 8.
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields on the guide screen 61 as shown in
Turning now to
The guidance screen 71 also may include a field 75 that can show a moving direction of the work tool 8. In this embodiment, the field 75 may show “LEVEL” since the vibratory compactor 22 is attached to the work machine 1 as the work tool 8.
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields on the guide screen 71 as shown in
Optionally, the screen 81 can include fields 56-58 for the menu button, the back button, and the home button, respectively, as discussed with
Optionally, as shown in
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields and the buttons on the screen as shown in
Turning now to
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields on the guide screen 91 as shown in
Optionally, the screen 101 can include fields 56-58 for the menu button, the back button, and the home button, respectively, as discussed with
Optionally, as shown in
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the fields and the buttons on the screen as shown in
As noted above, the present disclosure relates to work machines, and more particularly to construction machines having various work tools, and systems, assemblies, and methods thereof.
The process of operating guidance functions, i.e., Machine Guidance Function and/or E-Fence Function, may be initiated when the controller 38 may activate the functions based on an input information from the operator of the work machine 1 via the operator input 32 (S1). The operator of the work machine 1 may input the information to activate Machine Guidance Function and/or E-Fence Function when an engine of the work machine 1 is started, when a new work tool 8 is attached by controlling a quick coupler of the work machine 1 during work, when the engine is restarted, etc. Optionally or alternatively, the controller 38 can automatically detect replacement of the work tool 8 and activate Machine Guidance Function and/or E-Fence Function for the new work tool 8.
Next, the controller 38 may perform a process of determination whether the work tool 8 that is currently attached to the work machine 1 is the hammer 21 or not (S2). Optionally or alternately, the controller 38 may display a screen to select and input the attached work tool 8 by the operator of the work machine 1. Optionally or alternately, the controller 38 may detect the attached work tool 8 based on sensing information by the sensor(s) 37 of the work machine 1.
Next, in the case where the determination of step S2 is NO, the controller 38 may perform a process of setting a focus point of the work tool 8 from one or more candidates (S3). More specifically, the controller 38 may display a screen to select and input the focus point of the work tool 8 by the operator of the work machine 1, as shown in
On the other hand, in the case where the determination of step S2 is YES, i.e., the attached work tool 8 is the hammer 21, the processing may skip step S3 and move to S4 of the processing shown in
Next, the controller 38 may perform a process of measuring the posture of the work tool 8 based on the selected focus point (S4). More specifically, the controller 38 may calculate a position of a target point of the work tool 8 which corresponds to the selected focus point in XYZ coordinate system. For instance, the controller 38 may calculate a distance of the target point of the work tool 8 which corresponds to the selected focus point from a reference point, and/or an angle of the target point of the work tool 8 which corresponds to the selected focus point from a reference plane in XYZ coordinate system.
Subsequent to step S4, the controller 38 may perform a process of operating Machine Guidance Function and/or E-Fence Function based on the measured posture of the work tool 8 (S5). More specifically, as Machine Guidance Function, if the attached work tool 8 is the bucket, the controller 38 may output the guidance screen 41 on the display 35 to assist the operator to operate the work machine 1 as shown in
For operating E-Fence Function, the controller 38 may calculate current coordinates and the coordinates after a predetermined time for one or more monitoring points based on the measured point of the work tool 8 corresponding to the focus point, during the operation of the work tool 8. When it is predicted that any of the monitoring points will reach a border of predetermined limited work area after the predetermined time, the controller 38 may calculate a degree of deceleration K according to the distance from the current coordinates of the monitor point to the border of predetermined limited work area, and control speed of actuator(s) of the work machine 1 to decelerate by multiplying the degree of deceleration K by the current actuator operating speed. When one of the monitoring points is determined to reach prohibited area, the controller 38 may control the actuator(s) to stop by multiplying K=0 by the current actuator operating speed so that the work tool 8 does not extend from the limited work area. The controller 38 may output the position information of the work tool 8 as overlapping the limited work area on the display 35 during the operation of E-Fence Function. Optionally or alternatively, the position information of the work tool 8 and the limited work area can be displayed in three dimensional display.
Subsequent to step S5, the controller 38 may terminate the process.
It is noted that embodiments of the disclosed subject matter are not limited to the specific arrangement of the processing steps as shown in
As a result of the embodiments, a work machine can apply guidance functions such as Machine Guidance Function and E-Fence Function to various types of the work tools such as hammers and compactors, and improve customer productivity and safety.
Thus, according to embodiments of the disclosed subject matter, a work machine can comprise a work tool attached to an end of a boom of the work machine; and processing circuitry. The processing circuitry can be configured to determine a type of the work tool, set a focus point of the work tool based on the type of the work tool, measure a posture of the work tool based on the focus point, and provide a guidance function to an operator of the work machine in accordance with the measured posture of the work tool based on the focus point.
The work machine can set an appropriate focus point based on a type of the work tool so that the work machine can provide appropriate guidance functions to the operator of the work machine.
In another aspect, a method for a work machine is disclosed or implemented. The method can comprise determining a type of a work tool of the work machine, outputting selectable information via an operator interface to select a focus point of the work tool from one or more candidates in accordance with the determined type of the work tool, setting the focus point of the work tool based on input via the operator interface, measuring a posture of the work tool based on the focus point, outputting guidance information based on the measured posture of the work tool and the focus point of the work tool, and providing a guidance function to the operator interface in accordance with the measured posture of the work tool based on the focus point.
And in another aspect a non-transitory computer-readable storage medium is disclosed or provided. The non-transitory computer-readable storage medium can comprise computer executable instructions, wherein the instructions, when executed by an information processing system of a work machine, cause the information processing system to perform a method, the method comprising, determining a type of a work tool of the work machine, setting a focus point of the work tool based on input via an operator interface, measuring a posture of the work tool based on the focus point, determining a type of output information based on the type of the work tool, the output information including direction information of the work tool, providing a guidance function with a first type of output information to the operator interface in accordance with the measured posture of the work tool based on the focus point, switching the type of output information from the first type of output information to a second type of output information under a condition that the work tool is replaced from a first type of the work tool to a second type of the work tool, and providing the guidance function with the second type of output information to the operator interface in accordance with the measured posture of the work tool based on the focus point
While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, assemblies, systems, and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.