Patent Application
20230182477
This application claims priority from Japanese Patent Application No. 2021-199995 filed on Dec. 9, 2021. The entire content of the priority application is incorporated herein by reference.
Heretofore, a technology has been known in which the sum of a remaining amount of ink in a sub tank and a capacity of an ink cartridge is set as a new remaining amount of ink when the ink cartridge attached to a printer has been replaced with a new one, and a consumed amount of ink is estimated based on the new remaining amount of ink in order to determine whether to order a next new ink cartridge.
In the known technology, a next new cartridge is ordered in response to the remaining amount of ink as a printing consumable material in the sub tank decreasing to a particular value. Thereby, it is possible to certainly deliver the next cartridge to the user before the ink for printing runs out completely. In addition, a sensor is disposed in the sub tank to measure an actual remaining amount of ink in the sub tank. Therefore, even though there is an error in the estimated value of the consumed amount of ink, it is possible to automatically reset the estimated value based on the actual remaining ink amount detected by the sensor.
On the other hand, in relatively low-cost printers, a printing consumable material may be supplied in units of a predetermined volume to a tank from a reservoir (e.g., a bottle) that stores therein the predetermined volume of printing consumable material. In such cases, a sensor to measure an actual remaining amount of printing consumable material in the tank as in the known technology may not be provided in the tank.
Furthermore, in practice, the rate of increase in the consumed amount of printing consumable material with an increase in printing quantity varies among individual printers, even of the same model, depending on factors such as individual differences, printing environments, and printing modes. Therefore, the estimated value of the remaining amount of printing consumable material always contains some error, thereby reducing the accuracy of the estimated value. Thus, since it is not possible to accurately determine when to order a next new reservoir, there may be cases where it is difficult to certainly deliver the next reservoir to the user before the printing consumable material runs out.
Aspects of the present disclosure are advantageous to provide one or more improved techniques that make it possible to certainly deliver a next reservoir to a user before a consumable material for printing runs out, even when a sensor to measure an actual remaining amount of consumable material is not provided in a tank.
According to aspects of the present disclosure, a system is provided, which includes a tank and a print engine. The tank is configured to store therein a consumable material for printing supplied in units of a predetermined volume from a reservoir, without any detector to detect an actual remaining amount of the consumable material in the tank. The print engine is configured to perform image formation on a printing medium using the consumable material in the tank. The system further includes a cumulative consumption amount obtainer configured to obtain a cumulative consumption amount of the consumable material used for the image formation by the print engine. The system further includes a bottle capacity obtainer configured to obtain the predetermined volume corresponding to a capacity of the reservoir. The system further includes a number-of-bottle-ordering-times obtainer configured to obtain an order count representing how many times an order for the reservoir has been heretofore placed. The system further includes a correction value obtainer configured to obtain a consumption error correction value for correcting an individual difference in consumption characteristics for the print engine to consume the consumable material. The system further includes a determiner configured to determine whether to order a new reservoir, based on the cumulative consumption amount of the consumable material, the predetermined volume, the order count, and the consumption error correction value.
According to aspects of the present disclosure, further provided is a printing apparatus that includes a tank, a print engine, and a controller. The tank is configured to store therein a consumable material for printing supplied in units of a predetermined volume from a reservoir, without any detector to detect an actual remaining amount of the consumable material in the tank. The print engine is configured to perform image formation on a printing medium using the consumable material in the tank. The controller is configured to obtain a cumulative consumption amount of the consumable material used for the image formation by the print engine. The controller is further configured to obtain the predetermined volume corresponding to a capacity of the reservoir. The controller is further configured to obtain an order count representing how many times an order for the reservoir has been heretofore placed. The controller is further configured to obtain a consumption error correction value for correcting an individual difference in consumption characteristics for the print engine to consume the consumable material. The controller is further configured to determine whether to order a new reservoir, based on the cumulative consumption amount of the consumable material, the predetermined volume, the order count, and the consumption error correction value.
According to aspects of the present disclosure, further provided is a method implementable on a processor of a system including a tank and a print engine. The tank is configured to store therein a consumable material for printing supplied in units of a predetermined volume from a reservoir, without any detector to detect an actual remaining amount of the consumable material in the tank. The print engine is configured to perform image formation on a printing medium using the consumable material in the tank. The method includes obtaining a cumulative consumption amount of the consumable material used for the image formation by the print engine. The method further includes obtaining the predetermined volume corresponding to a capacity of the reservoir. The method further includes obtaining an order count representing how many times an order for the reservoir has been heretofore placed. The method further includes obtaining a consumption error correction value for correcting an individual difference in consumption characteristics for the print engine to consume the consumable material. The method further includes determining whether to order a new reservoir, based on the cumulative consumption amount of the consumable material, the predetermined volume, the order count, and the consumption error correction value.
It is noted that various connections are set forth between elements in the following description. It is noted that these connections in general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect. Aspects of the present disclosure may be implemented on circuits (such as application specific integrated circuits) or in computer software as programs storable on computer-readable media including but not limited to RAMs, ROMs, flash memories, EEPROMs, CD-media, DVD-media, temporary storage, hard disk drives, floppy drives, permanent storage, and the like.
Hereinafter, an illustrative embodiment according to aspects of the present disclosure will be described with reference to the accompanying drawings.
As shown in
The printer 200 included in the print processing system 1 will be described with reference to
The carriage 2 is connected with a carriage motor 56 (see
The inkjet head 3 is connected with four tubes 31. The four tubes 31 are connected with four tanks 32, respectively. The four tanks 32 are arranged along the main scanning direction at a front right portion of the printer 200. The four tanks 32 stores black ink, yellow ink, cyan ink, and magenta ink, respectively. The four types (colors) of inks are supplied to the inkjet head 3 via the four tubes 31, respectively.
The printer 200 of the illustrative embodiment is a relatively low-cost model. In the printer 200 of such a low-cost model, ink is fed into each tank 32 from a corresponding bottle (not shown). Specifically, each tank 32 is provided with a cap 32a. Each tank 32, with the cap 32a removed therefrom, is filled with ink supplied from the corresponding bottle by a manual feeding operation. For instance, the bottle has a capacity of a predetermined fixed volume. Unless ink is accidentally spilled during the manual feeding operation as will be described below, or unless ink is fed into the tank 32 in a state where the tank 32 is unable to accept all the ink supplied from the bottle, in principle, the ink is fed into the tank 32 from the bottle in units of the above predetermined volume by a single feeding operation. Moreover, the printer 200 of the low-cost model as mentioned above has no sensor to measure an actual remaining amount of ink in each tank 32.
The inkjet head 3 is mounted on the carriage 2. The printer 200 is configured to perform image formation (i.e., printing) by causing the inkjet head 3 to eject ink while moving the carriage 2 with the inkjet head 3 mounted thereon along the main scanning direction. The inkjet head 3 has a flow channel unit 13 and actuators (not shown).
The flow channel unit 13 has four nozzle rows 9 arranged along the main scanning direction. Each nozzle row 9 includes a plurality of nozzles 10 arranged along the conveyance direction. For instance, the plurality of nozzles 10 are configured to eject therefrom black ink, yellow ink, cyan ink, and magenta ink in order from right to left. The plurality of nozzles 10 included in each single nozzle row 9 are supplied with ink of a corresponding one of the four colors via one common tube 31 and one common ink channel. Namely, ink from each single tank 32 is supplied through a pathway of the corresponding tube 31→the corresponding flow channel of the flow channel unit 13→each corresponding nozzle 10.
The platen 4 is disposed below the inkjet head 3, and faces a nozzle surface (not shown) during the printing. The platen 4 extends over the full width of a recording sheet P in the main scanning direction. The platen 4 is configured to support the recording sheet P from below. The conveyance rollers 5 and 6 are disposed upstream and downstream of the platen 4 in the conveyance direction, respectively. The conveyance rollers 5 and 6 are connected with a conveyance motor 57 (see
With the above configuration, the printer 200 performs printing on the recording sheet P by causing the inkjet head 3 to eject ink from the plurality of nozzles 10 while moving the carriage 2 in the main scanning direction each time the recording sheet P is conveyed over a particular distance by the conveyance rollers 5 and 6.
Referring back to
The information management server 100 is, for instance, a server installed and managed by a manufacturer of the printer 200. The information management server 100 includes a processor 110, a storage device 115, and a communication I/F (“I/F” is an abbreviation for “interface”) 190. The processor 110, the storage device 115, and the communication I/F 190 are interconnected via a bus 105.
The storage device 115 includes a volatile memory 120 and a non-volatile memory 130. For instance, the volatile memory 120 includes a DRAM. The volatile memory 120 has a user ID storage area 121, a device number storage area 122, and a service information storage area to store after-mentioned service information. For instance, the non-volatile memory 130 includes at least one of a hard disk drive and a solid state drive. The non-volatile memory 130 has a program storage area 131 and a fee table storage area 132. For instance, the fee table storage area 132 stores particular correlations for calculating fees charged to the user for services such as printing and bottle delivery.
The processor 110 is a data processing device, e.g., a CPU. The processor 110 is configured to execute programs stored in the program storage area 131, thereby performing various types of processing including data communication with the mobile terminal 300, the printer 200, and the delivery management server 400 via the network NT, and after-mentioned processes shown in
The communication I/F 190 includes at least one of a wired LAN I/F and a wireless I/F to communicate with other devices. The communication I/F 190 is connected with the network NT.
The delivery management server 400 is installed, for instance, in a delivery service company that provides delivery services for various goods. The delivery management server 400 includes a processor (not shown), a storage device (not shown), and a communication I/F (not shown) for connecting with the network NT.
For instance, the mobile terminal 300 is a smartphone owned by the user. The mobile terminal 300 is configured to connect with the network NT via wireless communication. The mobile terminal 300 includes a processor, a storage device, a communication I/F for connecting with the network NT, and a display 301 (see
The printer 200 includes a controller 50 to control operations of the printer 200. The controller 50 includes a CPU 51, a ROM 52, a RAM 53, an EEPROM 54, an ASIC (“ASIC” is an abbreviation for “Application Specific Integrated Circuit”) 55, and a communication I/F 90. The controller 50, which includes the above elements, is enabled to control the carriage motor 56 and the conveyance motor 57. Further, various programs executable by the CPU 51 may be stored in the ROM 52 and/or the EEPROM 54.
The communication I/F 90 includes at least one of a wired LAN I/F and a wireless I/F to communicate with other devices, and is connected with the network NT.
In the printer 200, for instance, if a new bottle is ordered when the remaining amount of ink in a tank 32 decreases to a particular value, it is possible to certainly deliver the ordered new bottle to the user before the ink usable for printing runs out completely. The new bottle delivered via the order contains a predetermined fixed volume of ink, and ink is supplied from the bottle to the tank in units of the fixed volume. The fixed volume is a value that is uniquely determined for one bottle of a certain type. However, there may be a plurality of different types of bottles usable in the printer 200. In this case, a plurality of different values may exist as the fixed volume. Further, in this case, the bottle may be switched to another type of bottle while the printer 200 is in operation. Referring to
When ink of the fixed volume is fed into the tank 32 from the bottle that has arrived at the user's location, the remaining amount of ink in the tank 32 increases to about 110% volume (T=t1). In substantially the same manner as above, a second order for a bottle is placed in response to the remaining amount of ink in the tank 32 decreasing again due to the increase in the number of printed sheets and becoming equal to or lower than 20% volume. In this example, the second order has been placed a little later, specifically, at the timing when the remaining amount of ink in the tank 32 has become about 12% volume (T=tr2). As a result, when the bottle has arrived at the user's location, the remaining amount of ink in the tank 32 is reduced to about 3% volume (T=t2).
When ink of the fixed volume is again fed into the tank 32 from the bottle that has arrived at the user's location, the remaining amount of ink in the tank 32 increases to about 103% volume (T=t2). Afterward, in substantially the same manner as above, the remaining amount of ink in the tank 32 decreases again due to the increase in the number of printed sheets.
As described above, when the user attempts to order a new bottle in response to the remaining amount of ink in the tank 32 becoming a particular value (e.g., 20% volume), it is not possible to accurately measure the particular value since the printer 200 has no sensors to measure an actual remaining amount of ink in the tank 32. Therefore, in the illustrative embodiment, for instance, a method is employed to estimate the remaining amount of ink in the tank 32 by calculating a cumulative consumed ink amount and subtracting the calculated cumulative consumed ink amount from the fixed volume multiplied by the number of times that the bottle has been ordered in the past. In this case, the cumulative consumed ink amount may be calculated by determining a cumulative amount of the consumable material consumed for each printing operation based on a dot count value of the printer 200 and accumulating the determined cumulative amount of the consumable material consumed for each printing operation.
As shown in
Thereafter, as above, when 20% volume, of the ink stored in the tank 32, is consumed, the cumulative consumption index becomes 5, and the estimated remaining amount is reduced by 20% from 120% to 100% volume. Further, when 40% volume, of the ink stored in the tank 32, is consumed, the cumulative consumption index becomes 6, and the estimated remaining amount becomes 80% volume. The same applies thereafter.
In reality, however, the rate of increase in a consumed amount of ink in the tank 32 for image formation by the inkjet head 3 with an increase in the number of printed sheets varies from one printer to another among the individual printers 200 of the same model. As a result, the estimated value of the remaining amount of ink in the tank 32 always contains a certain amount of error, and it is difficult to estimate the remaining amount of ink in the tank 32 with high accuracy.
For instance,
Therefore, it is difficult to accurately determine when to order a next new bottle with the above method as it is, and to certainly deliver the next bottle to the user before the ink in the tank 32 runs out.
Therefore, in the illustrative embodiment, in order to guarantee that the ink will never run out until the ordered bottle arrives, the estimated remaining amount is calculated under an assumption that a consumption error of +5% always exists, for a higher level of safety and certainty. Hence, the above-calculated estimated remaining amount multiplied by a consumption error coefficient of 1.05 is determined as an estimated remaining amount with the consumption error taken into account.
In
The printer 200 includes a print controller 540. For instance, the print controller 540 may be configured with the CPU 51 and relevant programs included in the controller 50. In other words, the print controller 540 may be achieved by the CPU 51 executing relevant programs stored in a non-transitory computer-readable medium such as the ROM 52 and the EEPROM 54.
The service processor 530 of the information management server 100 receives an application for the delivery service and/or the printing service from the user via the information terminal 300, and performs processing necessary for the requested service as appropriate with reference to the latest service information. The service information is stored in a service information storage area 123 in the volatile memory 120 of the information management server 100 shown in
The print controller 540 of the printer 200 is configured to control a printing operation of the inkjet head 3. Management service information, stored in a particular area of the RAM 53 or the EEPROM 54, contains the cumulative consumption amount of the consumable material. The print controller 540 is further configured to send to the information terminal 300 a service status that includes the contents of the management service information at that point of time and to present the service status to the user.
The cumulative consumption amount of the consumable material is a value obtained by accumulating the dot count value that represents an actual amount of ink consumed through printing by the printer 200. Data of the cumulative consumption amount of the consumable material is generated and modified by the print controller 540. When printing is actually performed by the inkjet head 3, the print controller 540 counts up the cumulative consumption amount of the consumable material in the management service information by the number of sheets that have been printed in the printing, thereby updating the cumulative consumption amount of the consumable material. The printer 200 sends the counted-up cumulative consumption amount of the consumable material and identification information such as the device number of the printer 200 to the information management server 100 as appropriate, for instance, periodically at a particular cycle. The information management server 100 updates the cumulative consumption amount of the consumable material included in the service information based on the information received from the printer 200. The information management server 100 stores in the device number storage area 122 the device number of the printer 200 that has sent the cumulative consumption amount of the consumable material, in association with the cumulative consumption amount of the consumable material.
The information management server 100 further includes a cumulative consumption amount obtainer 600, a bottle capacity obtainer 610, a correction value obtainer 620, a number-of-bottle-ordering-times obtainer 630, and an estimated remaining amount calculator 640, and a determiner 650. For instance, each of the above elements 600, 610, 620, 630, 640, and 650 of the information management server 100 may be configured with the aforementioned processor 110 and relevant programs stored in the program storage area 131. In other words, each of the above elements 600, 610, 620, 630, 640, and 650 may be achieved by the processor 110 executing relevant programs stored in the program storage area 131.
The cumulative consumption amount obtainer 600 is configured to obtain the cumulative consumption amount of the consumable material used for image formation by the inkjet head 3 from the aforementioned service information storage area 123. As described above, the printer 200 periodically sends the latest cumulative consumption amount of the consumable material to the information management server 100 at the particular cycle. In response to the periodic transmission from the printer 200, the cumulative consumption amount obtainer 600 obtains the cumulative consumption amount of the consumable material at the same particular cycle (e.g., at intervals of several minutes).
The bottle capacity obtainer 610 is configured to obtain the aforementioned 100% volume (i.e., 100% of the fixed volume) corresponding to the capacity of the bottle that has been previously stored in the service information storage area 123. The correction value obtainer 620 is configured to obtain the consumption error coefficient that has been previously stored in the service information storage area 123.
The number-of-bottle-ordering-times obtainer 630 is configured to obtain the number of bottle ordering times in the past that has been previously stored in the service information storage area 123. For instance, the number-of-bottle-ordering-times obtainer 630 may obtain the number of bottle ordering times, when the delivery of the most recently ordered bottle to the delivery destination (i.e., the user's location) has been either completed or definitely arranged. In this case, delivery status information about whether the delivery of the most recently ordered bottle to the delivery destination has been completed or not, or definitely arranged or not may be sent by the delivery management server 400 to the information management server 100 based on a report from a shipping manager or delivery management information in the delivery management server 400. Based on the delivery status information obtained by the information management server 100, the number-of-bottle-ordering-times obtainer 630 may obtain the number of bottle ordering times. In another instance, after the delivery of the most recently ordered bottle, a notification that ink supply from the bottle into the tank 32 has been completed may be sent from the information terminal 300 to the information management server 100 in response to the information terminal 300 being operated as appropriate by the user. In this case, the number-of-bottle-ordering-times obtainer 630 may obtain the number of bottle ordering times in response to receipt of the notification.
The estimated remaining amount calculator 640 is configured to calculate a first integrated value by multiplying the cumulative consumption index, which corresponds to the cumulative consumption amount of the consumable material as obtained by the cumulative consumption amount obtainer 600, by the consumption error coefficient obtained by the correction value obtainer 620. The estimated remaining amount calculator 640 is further configured to calculate a second integrated value by multiplying the cumulative consumption index, which corresponds to the above 100% volume obtained by the bottle capacity obtainer 610, by the number of bottle ordering times obtained by the number-of-bottle-ordering-times obtainer 630. The estimated remaining amount calculator 640 is further configured to calculate the estimated remaining amount of ink in the tank 32 based on a subtraction value obtained by subtracting the first integrated value from the second integrated value. Specifically, the estimated remaining amount calculator 640 calculates the estimated remaining amount for each color of ink in the corresponding tank 32 according to the following formula (1).
Estimated Remaining Amount=(Second Integrated Value−First Integrated Value)/Cumulative Consumption Index for 100% Volume, where:
First Integrated Value=Cumulative Consumption Index for Cumulative Consumption Amount of Consumable Material×Consumption Error Coefficient, and
Second Integrated Value=Cumulative Consumption Index for 100% Volume×Number of Bottle Ordering Times Formula (1)
The determiner 650 is configured to determine whether to order a new bottle based on the cumulative consumption amount of the consumable material obtained by the cumulative consumption amount obtainer 600, the aforementioned 100% volume obtained by the bottle capacity obtainer 610, the number of bottle ordering times obtained by the number-of-bottle-ordering-times obtainer 630, and the consumption error coefficient obtained by the correction value obtainer 620. In this example, specifically, the determiner 650 determines whether to order a new bottle based on whether the estimated remaining amount calculated by the estimated remaining amount calculator 640 reaches a predetermined threshold. In the illustrative embodiment, an explanation will be provided of an example case in which 20% volume is employed as the predetermined threshold in the same manner as in the aforementioned example. However, the predetermined threshold is not limited to 20% volume, but other values may be employed.
When the determiner 650 determines to order a new bottle, a corresponding instruction signal is sent to the information terminal 300. In response to receipt of the instruction signal, the information terminal 300 displays a corresponding warning notification on the display 301.
An explanation will be provided of a control procedure to be performed by the processor 110 (more specifically, by the processor 110 executing relevant programs) of the information management server 100 to implement the aforementioned method with reference to
As shown in
In S22, the bottle capacity obtainer 610 obtains the capacity (i.e., the aforementioned 100% volume) of a bottle for a target one of the four ink colors. In S24, the number-bottle-ordering-times obtainer 630 obtains the number of bottle ordering times (i.e., the number of times that the bottle has been ordered in the past) for the target color. In S26, the correction value obtainer 620 obtains the consumption error coefficient which it has been previously determined to use in calculating the estimated remaining amount for the target color. In S30, the estimated remaining amount calculator 640 calculates the estimated remaining amount for the target color using the aforementioned formula (1), based on the cumulative consumption amount of the consumable material as obtained in S10, the consumption error coefficient obtained in S26, the aforementioned 100% volume obtained in S22, and the number of bottle ordering times obtained in S24.
In S40, the determiner 650 determines whether the estimated remaining amount calculated in S30 is equal to or less than the predetermined threshold (e.g., 20% volume). When determining that the estimated remaining amount is more than the predetermined threshold (S40: No), the processor 110 proceeds to S60. When determining that the estimated remaining amount is equal to or less than the predetermined threshold (S40: Yes), the processor 110 proceeds to S50. In S50, the determiner 650 sends an instruction signal for causing the display 301 to display the aforementioned warning notification to the information terminal 300 of the user of the printer 200 identified in S20. In S60, the processor 110 determines whether the process of S22 to S50 has been completed for all of the four colors. When determining that the process of S22 to S50 has been completed for not all of the four colors (i.e., for three or less colors) (S60: No), the processor 110 goes back to S22, and performs the same process of S22 to S50 for another target one of the four colors. When determining that the process of S22 to S50 has been completed for all of the four colors (S60: Yes), the processor 110 terminates this flow, i.e., the control procedure shown in
As described above, the above control procedure, more specifically, the determination made by the determiner 650 in S40 is performed each time the cumulative consumption amount obtainer 600 obtains the cumulative consumption amount of the consumable material periodically at the particular cycle. However, the timing to make the determination in S40 is not limited to the above timing. For instance, the control procedure (more specifically, the determination in S40) may be performed upon receipt, from the delivery management server 400, of a notification that the delivery of the most recently ordered bottle to the delivery destination has been definitely arranged. In the case where the control procedure is performed when the delivery of the most recently ordered bottle(s) has been definitely arranged, the above notification from the delivery management server 400 may include a printer number and color type information of the bottle(s) to be delivered. In this case, in S20 of
In the illustrative embodiment, as described above, the estimated remaining amount is calculated based on the cumulative consumption amount of the consumable material as obtained by the cumulative consumption amount obtainer 600, the aforementioned 100% volume obtained by the bottle capacity obtainer 610, the number of bottle ordering times obtained by the number-of-bottle-ordering-times obtainer 630, and the consumption error coefficient obtained by the correction value obtainer 620. Thereby, it is possible to estimate the remaining amount of ink in each tank 32 in such a manner as to accommodate the aforementioned variation among individual printers 200 and prevent running out of ink. A specific explanation will be provided of the operations and advantageous effects of the illustrative embodiment with reference to a comparative example.
As a comparative example of the illustrative embodiment,
As shown in
In the method of the comparative example, the estimated remaining amount is calculated with the consumption error assumed as 0, and a new bottle is ordered each time the remaining amount of ink in the tank 32 is estimated to have dropped to 20% volume or less. Then, each time a new bottle arrives at the user's location, ink is additionally supplied from the new bottle into the tank 32. In this case, if an actual consumption error of the printer 200 is ±0%, as shown by a solid line in
However, if the actual consumption error of the printer 200 is +5%, as the cumulative consumption index increases, a line chart behavior of the estimated remaining amount shown by an alternate long and short dash line in
In the method of the illustrative embodiment using the aforementioned consumption error coefficient,
As shown in
In this method of the illustrative embodiment, the estimated remaining amount is calculated with the consumption error assumed as +5%, and a new bottle is ordered each time the remaining amount of ink in the tank 32 is estimated to have dropped to 20% volume or less. Then, each time a new bottle arrives at the user's location, ink is additionally supplied from the new bottle into the tank 32. In this case, if the actual consumption error of the printer 200 is +5%, as shown by a solid line in
Thus, in the illustrative embodiment, no matter what value the cumulative consumption index is, and no matter what value within a range of −5% to +5% the actual consumption error of the printer 200 is, the estimated remaining amount never becomes a negative value that is less than 0% volume. Namely, in this case, the ink in tank 32 does not run out before a next new bottle arrives at the user's location. In other words, it is possible to certainly deliver the next new bottle to the user before the ink in the tank 32 runs out.
As described above, in the illustrative embodiment, ink to be used for printing with the inkjet head 3 is stored in each tank 32. Each tank 32 is supplied with ink from a corresponding bottle. Each bottle has a predetermined capacity equivalent to the aforementioned 100% volume (i.e., 100% of the fixed volume), and is configured to supply ink therefrom into the corresponding tank 32. In supplying ink from a bottle to a corresponding tank 32, ink of the aforementioned 100% volume may be supplied from the bottle filled with the ink into the tank 32 in a single operation or a plurality of separated operations. An individual bottle is ordered each time it is needed, and is delivered to the user of the printer 200. The remaining amount of ink in the tank 32 decreases gradually as ink is consumed by printing. However, in the illustrative embodiment, the actual remaining amount of ink in the tank 32 is not measurable. Therefore, in order to estimate the unmeasurable remaining amount of ink in the tank 32, the print processing system 1 (more specifically, the information management server 100) includes the cumulative consumption amount obtainer 600, the bottle capacity obtainer 610, and the number-of-bottle-ordering-times obtainer 630.
The cumulative consumption amount obtainer 600 is configured to obtain the cumulative consumption amount of the consumable material consumed through printing with the inkjet head 3. The bottle capacity obtainer 610 is configured to obtain the aforementioned 100% volume of the bottle. The number-of-bottle-ordering-times obtainer 630 is configured to obtain the number of times the bottle has been ordered in the past. In the illustrative embodiment, the consumption error coefficient is used to correct for an individual difference pertaining to ink consumption characteristics in the inkjet head 3 of each individual printer 200. The consumption error coefficient is obtained by the correction value obtainer 620. In the illustrative embodiment, the determiner 650 is configured to determine whether to place an order for a new bottle. More specifically, the determiner 650 determines whether to order a new bottle based on the consumption error coefficient obtained by the correction value obtainer 620, as well as the cumulative consumption amount of the consumable material as obtained by the cumulative consumption amount obtainer 600, the aforementioned 100% volume obtained by the bottle capacity obtainer 610, and the number of bottle ordering times obtained by the number-of-bottle-ordering-times obtainer 630.
In the illustrative embodiment, the remaining amount of ink in each tank 32 is estimated using the consumption error coefficient for correcting for the individual variation in the rate of increase in the amount of ink consumed with an increase in the number of printed sheets, which varies from one printer to another among the individual printers 200 depending on the ink consumption characteristics in the individual inkjet heads 3. Thereby, it is possible to estimate the remaining amount of ink in the tank 32 in such a manner as not to cause the ink to run out. According to the illustrative embodiment, it is possible to determine when to order a new bottle in such a manner as not to cause the ink to run out, based on the estimated remaining amount of ink in the tank 32. Therefore, it is possible to certainly deliver a next new bottle to the user before the ink in the tank 32 runs out.
Further, in the illustrative embodiment, in particular, when the determiner 650 determines to order a new bottle, a corresponding display is shown on the display 301 of the information terminal 300. According to the illustrative embodiment, the user who sees the corresponding display shown on the display 301 may operate the “Order” button 301c at appropriate timing to place an order for a new bottle, thereby certainly obtaining the next bottle before the ink runs out.
Further, in the illustrative embodiment, the number-of-bottle-ordering-times obtainer 630 obtains the number of bottle ordering times, in particular, at one of the times when the delivery of the bottle is definitely arranged, when the delivery of the bottle is completed, and when the supply of ink using the bottle is completed. According to the illustrative embodiment, the number of bottle ordering times is certainly obtained at appropriate timing. Thereby, it is possible to accurately estimate the remaining amount of ink in the tank 32.
In the illustrative embodiment, the determiner 650 determines whether to order a new bottle, in particular, when the cumulative consumption amount of the consumable material is obtained periodically at the particular cycle, or when the delivery of the bottle is definitely arranged. According to the illustrative embodiment, whether to order a new bottle is determined at appropriate timing. Thereby, it is possible to determine with high accuracy when to order a new bottle.
Further, in the illustrative embodiment, in particular, the estimated remaining amount calculator 640 calculates the estimated remaining amount of ink to be used for the determiner 650 to determine whether to order a new bottle. The estimated remaining amount calculator 640 calculates the first integrated value by multiplying the cumulative consumption index, which corresponds to the cumulative consumption amount of the consumable material as obtained by the cumulative consumption amount obtainer 600, by the consumption error coefficient. The estimated remaining amount calculator 640 calculates the second integrated value by multiplying the cumulative consumption index, which corresponds to the above 100% volume obtained by the bottle capacity obtainer 610, by the number of bottle ordering times obtained by the number-of-bottle-ordering-times obtainer 630. The estimated remaining amount calculator 640 is enabled to obtain a subtraction value by subtracting the first integrated value from the second integrated value, and calculate the estimated remaining amount based on the obtained subtraction value. The determiner 650 determines whether to order a new bottle based on whether the calculated estimated remaining amount has reached the predetermined threshold. According to the illustrative embodiment, the determiner 650 is enabled to accurately determine when to order a new bottle based on the estimated remaining amount of ink calculated by the estimated remaining amount calculator 640.
While aspects of the present disclosure have been described in conjunction with various example structures outlined above and illustrated in the drawings, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiment(s), as set forth above, are intended to be illustrative of the technical concepts according to aspects of the present disclosure, and not limiting the technical concepts. Various changes may be made without departing from the spirit and scope of the technical concepts according to aspects of the present disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations according to aspects of the disclosure are provided below.
There may be a case where a part of ink in a bottle is unable to be supplied into the tank 32 since an ink supply failure such as ink spillage occurs due to a user's manual operation error when attempting to supply the ink from the bottle into the tank 32. In this case, an amount of ink that has been actually supplied into the tank 32 is less than an amount of ink that was originally supposed to be supplied into the tank 32. Therefore, the actual amount of ink in the tank 32 will reach the predetermined threshold at an earlier timing than originally assumed.
The physical remaining amount gradually decreases as the number of printed pages increases with user usage, and for instance, when ink equivalent to 20% volume is consumed from the ink stored in the tank 32, the cumulative consumption index becomes 1, the estimated remaining amount becomes 80% volume, and the physical remaining amount becomes 20% volume. Further, when ink equivalent to 40% volume is consumed from the ink left in the tank 32 is consumed as the number of printed pages increases, the cumulative consumption index becomes 2, the estimated remaining amount becomes 60% volume, and the physical remaining amount becomes 0% volume. Namely, at this point of time, the printer 200 is unable to perform printing since the actual remaining amount of ink in the tank 32 is zero. However, as described above, the estimated remaining amount is calculated by the estimated remaining amount calculator 640 under the assumption that the aforementioned 100% volume has been all supplied into the tank 32 without the ink supply failure. Namely, the estimated remaining amount, based on the above assumption, does not reach the predetermined threshold (e.g., 20% volume) at this timing. As a result, a new order for a next bottle is unable to be placed.
In a first modification according to aspects of the present disclosure, in view of the above problem, the information management server 100 is configured to correct the estimated remaining amount, thereby making it possible to place a new order for a next bottle at appropriate timing.
When the user fails to feed the ink from the bottle into the tank 32 as described above, the user checks, for instance, visually, how much ink has been supplied into the tank 32 at the present time. Then, the user contacts a particular department (e.g., a call center) of the manufacturer of the printer 200 to convey the result of the user's visual checking and a request to place an additional order for a new bottle. For instance, in the above example, in response to ink of 60% volume having been spilled and ink of 40% volume having been fed into the tank 32, the user informs the call center that the physical remaining amount of ink in the tank 32 immediately after the ink has been supplied into the tank 32 is 40% volume.
The remaining amount corrector 660 of the information management server 100 corrects the estimated remaining amount calculated by the estimated remaining amount calculator 640, when the user has made a request to order a new bottle in a state where the determiner 650 determines not to order a new bottle since the estimated remaining amount has not fallen to the predetermined threshold due to the aforementioned ink supply failure. Specifically, in the above example, the remaining amount corrector 660 sets the estimated remaining amount back to 100% volume to compensate for the spilled ink of 60% volume. When ink has been fed into the tank 32 by the user after the arrival of the ordered bottle, the physical remaining amount becomes 100% volume. Consequently, at this point of time, the aforementioned state where the cumulative consumption index is 2, the number of bottle ordering times is 0, the estimated remaining amount is 60% volume, and the physical remaining amount is 0% volume makes a transition to a state where the cumulative consumption index is 2, the number of bottle ordering times is 1, the estimated remaining amount is 100% volume, and the physical remaining amount is 100% volume (see values in a bold frame in
As a result of the above process performed by the remaining amount corrector 660, the estimated remaining amount finally calculated by the estimated remaining amount calculator 640 and the remaining amount corrector 660 is expressed by the following formula (2), which corresponds to the aforementioned formula (1).
Estimated Remaining Amount=(Second Integrated Value−First Integrated Value+Cumulative Consumption Index for Compensation)/Cumulative Consumption Index for 100% Volume, where:
First Integrated Value=Cumulative Consumption Index for Cumulative Consumption Amount of Consumable Material×Consumption Error Coefficient, and
Second Integrated Value=Cumulative Consumption Index for 100% Volume×Number of Bottle Ordering Times Formula (2)
In S120, the remaining amount corrector 660 identifies a target individual (i.e., the printer 200) based on the printer number of the printer 200 sent with the notification from the call center. In S130, the remaining amount corrector 660 corrects the estimated remaining amount calculated as described above by the estimated remaining amount calculator 640 with respect to the printer 200 identified in S120, in such a manner as to compensate for the amount of spilled ink. Thereafter, the remaining amount corrector 660 terminates the control procedure shown in
In the first modification, the control procedure shown in
In the case where only 40% volume has been fed into the tank 32 at the beginning as in the aforementioned example, the physical remaining amount is 0% volume when the cumulative consumption index is 2. In this case, the standard value of the estimated remaining amount is 60% volume as described above. Further, in this case, the estimated remaining amount with a consumption error of −5% is 62% volume. Moreover, in this case, the estimated remaining amount with a consumption error of +5% is 58% volume. In substantially the same manner as described above, when the estimated remaining amount is set back to 100% volume to compensate for the shortfall, the number of bottle ordering times becomes 1, whereas the cumulative consumption index remains at 2. In this case, the standard value of the estimated remaining amount becomes 100% volume. Further, in this case, the estimated remaining amount with a consumption error of −5% also becomes 100% volume. Moreover, in this case, the estimated remaining amount with a consumption error of +5% also becomes 100% volume (see values in each bold frame). At this time, the standard value of the cumulative consumption index for compensation is 3 corresponding to the aforementioned 60% volume. Further, the cumulative consumption index for compensation with a consumption error of −5% is 3.1 corresponding to the aforementioned 62% volume. Moreover, the cumulative consumption index for compensation with a consumption error of +5% is 2.9 corresponding to the aforementioned 58% volume. Since the transition of each value after this in
As described above, in the first modification, the remaining amount corrector 660 may correct the estimated remaining amount calculated by the estimated remaining amount calculator 640 when an order for a new bottle is placed based on a user's request in a state where the determiner 650 determines not to order a new bottle due to the aforementioned ink supply failure. Thus, according to the first modification, it is possible to eliminate the problem regarding an excessive value of the estimated remaining amount due to the ink supply failure and calculate a correct value of the estimated remaining amount. Further, in the first modification, in particular, the determiner 650 may determine whether to order a new bottle at the particular timing based on the user's request. Thereby, it is possible to accurately determine when to order a new bottle by determining whether to order a new bottle at the appropriate timing.
In managing the remaining amount of ink through calculating the estimated remaining amount in the method of the aforementioned illustrative embodiment, there may be a case in which the user obtains, e.g., through visually checking, an accurate value of the actual remaining amount of ink in the tank 32. In a second modification according to aspects of the present disclosure, in such a case, the estimated remaining amount may be replaced with a user-specified indication value (i.e., a value of the remaining ink amount specified by the user, e.g., through visually checking).
In
Afterward, when the cumulative consumption index further makes a transition to 5, 6, 7, . . . , the estimated remaining amount with a consumption error of 0 makes a transition to 100% volume, 80% volume, 60% volume, . . . and so on. When the cumulative consumption index becomes 9, the estimated remaining amount becomes 20% volume, and a new bottle is ordered. After the arrival of the ordered new bottle, 100% volume is additionally fed into the tank 32 from the new bottle. At this time, when the user visually recognizes that the actual remaining amount of ink in the tank 32 is equivalent to 20% volume, the information management server 100 receives from the information terminal 300 an indication value obtained through the user's visual recognition. Thereby, the number of bottle ordering times becomes 2, whereas the cumulative consumption index remains at 9. Moreover, the estimated remaining amount with a consumption error of 0 becomes 120% volume after 100% volume is added to 20% volume (see values in a corresponding bold frame in
Then, in substantially the same manner as described above, as the cumulative consumption index further makes a transition to 10, 11, 12, . . . , the estimated remaining amount with a consumption error of 0 makes a transition to 100% volume, 80% volume, 60% volume, . . . and so on. When the cumulative consumption index becomes 14, the estimated remaining amount becomes 20% volume, and a new bottle is ordered. After the arrival of the ordered new bottle, 100% volume is additionally fed into the tank 32 from the new bottle. Thereby, the number of bottle ordering times becomes 3, whereas the cumulative consumption index remains at 14. The estimated remaining volume with a consumption error of 0 becomes 120% volume after 100% volume is added to 20% volume (see values in a corresponding bold frame in
Afterward, when the cumulative consumption index further makes a transition to 15, 16, 17, . . . , the estimated remaining amount makes a transition to 100% volume, 80% volume, 60% volume, . . . and so on. When the cumulative consumption index becomes 19, the estimated remaining amount becomes 20% volume, and a new bottle is ordered. After the arrival of the ordered new bottle, 100% volume is additionally fed into the tank 32 from the new bottle. At this time, when the user visually recognizes again that the actual remaining amount of ink in the tank 32 is equivalent to 20% volume, the information management server 100 receives from the information terminal 300 an indication value obtained through the user's visual recognition. Thereby, the number of bottle ordering times becomes 4, whereas the cumulative consumption index remains at 19. Moreover, the estimated remaining amount with a consumption error of 0 becomes 120% volume after 100% volume is added to 20% volume (see values in a corresponding bold frame in
In the second modification, the above processes are performed by the indication value obtainer 670 and the remaining amount replacer 680. As a result, the estimated remaining amount finally calculated by the estimated remaining amount calculator 640 is expressed by the following formula (3), which corresponds to the aforementioned formula (1).
Estimated Remaining Amount=(Second Integrated Value−First Integrated Value+Corrected Cumulative Consumption Index)/Cumulative Consumption Index for 100% Volume, where:
First Integrated Value=(Cumulative Consumption Index for Cumulative Consumption Amount of Consumable Material−Corrected Cumulative Consumption Index)×Consumption Error Coefficient, and
Second Integrated Value=Cumulative Consumption Index for 100% Volume×Number of Bottle Ordering Times Formula (3)
According to the second modification, the estimated remaining amount calculated by the estimated remaining amount calculator 640 is replaced with the indication value by the remaining amount replacer 680. Therefore, the determiner 650 is enabled to accurately determine when to order a new bottle based on the estimated remaining amount replaced with the indication value.
In a third modification according to aspects of the present disclosure, when the estimated remaining amount is replaced with a remaining amount value obtained by the user, e.g., through visual checking as in the aforementioned second modification, the value of the number of bottle ordering times used in the calculation may be reset to 0 at an appropriate timing.
In
Afterward, when the cumulative consumption index further makes a transition to 5, 6, 7, . . . and then reaches 9, the estimated remaining amount becomes 20% volume, and a new bottle is ordered. After the arrival of the ordered new bottle, 100% volume is additionally fed into the tank 32 from the new bottle. At this time, in substantially the same manner as described above, when (the user recognizes that) the actual remaining amount of ink in the tank 32 is equivalent to 20% volume, the information management server 100 receives an indication value from the information terminal 300. In the third modification, at this time, the cumulative consumption index is maintained to be 9, and the number of bottle ordering times is reset to 0. Further, in this example, the estimated remaining amount with a consumption error of 0 is set to 119% volume after the addition of 100% volume (see values in a corresponding bold frame in
Thereafter, in substantially the same manner as described above, when the cumulative consumption index further makes a transition to 10, 11, 12, . . . and then reaches 14, the estimated remaining amount becomes less than 20% volume (more specifically, becomes 19% volume as shown in
Thereafter, when the cumulative consumption index further makes a transition to 15, 16, 17, . . . and then reaches 19, the estimated remaining amount becomes less than 20% volume (more specifically, becomes 19% volume as shown in
Thereafter, when the cumulative consumption index further makes a transition to 20, 21, 22, . . . and then reaches 24, the estimated remaining amount becomes less than 20% volume (more specifically, becomes 19% volume as shown in
In the third modification, as a result of the above processes performed by the indication value obtainer 670 and the remaining amount replacer 680, the estimated remaining amount finally calculated by the estimated remaining amount calculator 640 is expressed by the following formula (4), which corresponds to the aforementioned formula (3).
Estimated Remaining Amount=(Second Integrated Value−First Integrated Value)/Cumulative Consumption Index for 100% Volume, where:
First Integrated Value=(Cumulative Consumption Index for Cumulative Consumption Amount of Consumable Material−Corrected Cumulative Consumption Index)×Consumption Error Coefficient, and
Second Integrated Value=Cumulative Consumption Index for 100% Volume×Number of Bottle Ordering Times Formula (4)
According to the third modification, in addition to substantially the same effects as the aforementioned second modification, it is possible to reset influences of the consumption error back to those when the printer 200 has begun to be used by resetting the number of bottle ordering times. Therefore, the determiner 650 is enabled to further accurately determine when to order a new bottle.
In a fourth modification according to aspects of the present disclosure, in the print processing system 1 as shown in
In the fourth modification, the cumulative consumption amount obtainer of the printer 200 may obtain the cumulative consumption amount of the consumable material for image formation by the inkjet head 3, and the bottle capacity obtainer of the printer 200 may obtain the aforementioned 100% volume. Further, the number-of-bottle-ordering-times obtainer of the printer 200 may obtain the number of bottle ordering times in the past, and the correction value obtainer of the printer 200 may obtain the consumption error coefficient. Then, the determiner of the printer 200 may determine whether to order a new bottle, based on the cumulative consumption amount of the consumable material, the aforementioned 100% volume, the number of bottle ordering times, and the consumption error coefficient. According to the fourth modification, the printer 200 is enabled to estimate the remaining amount of ink in the tank 32 by using the consumption error coefficient in such a manner as not to cause running out of the ink, without relying on any servers such as the information management server 100. Thus, it is possible to order a new bottle at such a timing as not to cause running out of the ink, and certainly deliver a next bottle to the user before the ink runs out.
The above description has been provided with ink as an example of the printing consumable material. However, examples of the printing consumable material are not limited to ink. For instance, if the printer 200 is not an inkjet printer but a laser printer, toner may be an example of the printing consumable material.
In the above description, the direction of each arrow in
The flowcharts shown in
With respect to the elements illustrated in the aforementioned illustrative embodiment and modifications, the shapes thereof, the numerical values therefor, and/or the structural and/or chronological interrelationship among a plurality of elements may be arbitrarily modified within the spirit and scope of the technical concepts according to aspects of the present disclosure.
Further, methods illustrated in the aforementioned illustrative embodiment and modifications may be used in combination as appropriate.
The problems to be solved by the technical concepts according to aspects of the present disclosure and the advantageous effects of the technical concepts are not limited to those described above. In other words, the technical concepts according to aspects of the present disclosure may solve a problem not described above or may produce an advantageous effect not described above, or may solve only some of the described problems or produce only some of the described advantageous effects.
Although other examples are not illustrated, the technical concepts according to aspects of the present disclosure may be practiced with various changes or modifications within the spirit and scope thereof.
The following shows examples of associations between elements illustrated in the aforementioned illustrative embodiment and modifications, and elements claimed according to aspects of the present disclosure. For instance, the print processing system 1 may be an example of a “system” according to aspects of the present disclosure. The printer 200 may be an example of a “printing apparatus” according to aspects of the present disclosure. The tanks 32 may be included in examples of a “tank” according to aspects of the present disclosure. The carriage 2 and the inkjet head 3 may be included in a “print engine” according to aspects of the present disclosure. The processor 110 may be an example of a “processor” of the “system” according to aspects of the present disclosure. The display 301 may be an example of a “display” according to aspects of the present disclosure. The non-volatile memory 130 may be an example of a “non-transitory computer-readable medium” of the “system” according to aspects of the present disclosure. The controller 50 may be an example of a “controller” of the “printing apparatus” according to aspects of the present disclosure. The CPU 51 may be an example of a “processor” of the “controller” according to aspects of the present disclosure. The ROM 52 and the EEPROM 54 may be included in examples of a “non-transitory computer-readable medium” of the “controller” according to aspects of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-199995 | Dec 2021 | JP | national |
