Patent Application
20110097978
The invention is based on a system with a tool-holding fixture as generically defined by the preamble to claim 1.
From European Patent Disclosure EP 0 904 896 A2, a system with a grinding machine tool-holding fixture for a hand-guided angle grinder and with a grinding wheel is known. The angle grinder has a drive shaft which has a thread toward the tool.
The grinding machine tool-holding fixture has a slaving means and a clamping nut. For installing the grinding wheel, the slaving means is slipped with an installation opening onto a collar of the drive shaft and braced by nonpositive engagement via the clamping nut against a contact face of the drive shaft. The slaving means has a collar extending in the axial direction toward the tool, and the collar has recesses, radially on two opposite sides of its outer circumference, which extend in the axial direction as far as a base of the collar. Beginning at the recesses, one groove each extends on the outer circumference of the collar in the direction opposite the drive device of the drive shaft. The grooves are closed counter to the drive device of the drive shaft and taper axially, beginning at the recesses, opposite the drive device of the drive shaft.
The grinding wheel has a hub with an installation opening, in which two opposed, radially inward-pointing tongues are disposed. The tongues can be introduced in the axial direction into the recesses and then in the circumferential direction, counter to the drive device, into the grooves. Via the tongues, the grinding wheel is fixed by positive engagement in the axial direction in the grooves and by nonpositive engagement as a result of the tapering contour of the grooves. During operation, the nonpositive engagement increases, because of reaction forces acting on the grinding wheel that are exerted counter to the drive device.
To prevent the grinding wheel from wearing down when the drive shaft is braked by the slaving means, a stopper is disposed in the region of one recess on the circumference of the collar and is supported movably in the axial direction in an opening. In a working position that points downward with the grinding wheel, the stopper is deflected by gravity axially in the direction of the grinding wheel and closes the groove in the direction of the recess and blocks any motion of the tongue located in the groove in the drive device of the drive shaft.
The invention is based on a system with a tool-holding fixture, which fixture has a slaving device by way of which an inserted tool can be connected operatively to a drive shaft, and with an inserted tool which can be connected operatively to the slaving device via at least one detent element that is supported movably counter to a spring element, which detent element snaps into place in an operating position of the inserted tool and fixes the inserted tool by positive engagement.
It is proposed that the tool-holding fixture and the inserted tool have at least two corresponding shaped elements, adapted to one another, to facilitate installation of the inserted tool. Advantageous, simple installation of the inserted tool is attainable, especially because the shaped elements form a guide, so that clamping hooks of the slaving device can automatically engage corresponding recesses in the hub.
Advantageously, the corresponding shaped elements, with respect to at least one parameter, form a coding means to prevent an incorrect inserted tool of the same type from being installed. In a structurally simple way, protection for a power tool and for the inserted tool against damage and/or destruction from any defective load, such as an excessively high rpm, can be attained. Coding on the basis of various parameters that appear appropriate to one skilled in the art is conceivable, such as dimensioning of the inserted tool, a maximum allowable rpm, an intended use of the inserted tool, a material to be machined, and so forth. Electronic coding means are also conceivable, with which an rpm of a motor or of a drive unit, for instance, can be limited as a function of the inserted tool, or a power supply can be disrupted if an incorrect inserted tool is used.
Advantageously, the corresponding shaped elements are adapted to one another in terms of the dimensioning of the inserted tool, and as a result, in particular, a correct association of a diameter of the inserted tool with an rpm of the power tool can be assured, and damage can be avoided. Besides the diameter, however, still other dimensions are conceivable as a coding criterion, such as a thickness of the inserted tool in particular.
Advantageously, the shaped element disposed on the tool-holding fixture is formed by a radially extending protrusion disposed on a collar of the tool-holding fixture, and the shaped element disposed on the inserted tool is formed by a recess. Large-area centering faces for simple, secure installation of the inserted tool in the tool-holding fixture are attainable. However, it is also conceivable for a protrusion that extends radially inward to be formed onto the hub or the inserted tool, and for a recess to be formed onto the tool-holding fixture.
In a further feature of the invention, it is proposed that the protrusion has a spacing in the axial direction from a contact face. To attain a locking position, the inserted tool can be rotated until it is under the protrusion. The protrusion represents an additional means of securing the inserted tool and makes an additional contribution to safety for the user.
It is also proposed that at least three protrusions distributed uniformly over the circumference are disposed on the tool-holding fixture. The three protrusions cover an unambiguously defined plane and with their face ends form an advantageous contact face for the inserted tool. Upon installation in the tool-holding fixture, the inserted tool can simply be placed on the contact face and rotated, until the shaped elements are in a position corresponding to one another. This makes it much easier to find the appropriate recesses in the hub and thread the retaining hooks into them, and jamming and tilting of the inserted tool upon installation can advantageously be avoided.
The protrusion may be formed onto a separate component or advantageously may be embodied integrally with the tool-holding fixture; in the latter case, additional components, installation effort and expense can be saved.
In a further feature of the invention, it is provided that a cylindrical part of the collar protrudes in the axial direction past end faces of the shaped elements.
Further advantages will become apparent from the ensuing drawing description. In the drawing, one exemplary embodiment of the invention is shown. The drawing, description and claims include numerous characteristics in combination. One skilled in the art will expediently consider the characteristics individually as well and put them together to make useful further combinations.
Shown are:
The tool-holding fixture has a slaving flange 10, which forms a contact face 30 for the inserted tool 14 (
On a side of the slaving flange 10 remote from the inserted tool 14, there is a sheet-metal plate 48, with three integrally formed-on clamping hooks 56, distributed uniformly in the circumferential direction 50, 52 and extending in the axial direction 54, for the axial fixation of the inserted tool 14. The clamping hooks 56 are formed onto the sheet-metal plate 48 in a bending operation.
In the assembly of the slaving device 12, the slaving flange 10, a spring element 58, and the sheet-metal plate 48 are preassembled. In the process, the spring element 58 is thrust onto a collar, not identified by reference numeral, of the slaving flange 10 that points in the direction away from the inserted tool 14. Next, the clamping hooks 56 of the sheet-metal plate 48, which on their free end have a hook-shaped extension with an oblique face 94 pointing in the circumferential direction 52, are guided in the axial direction 54 through recesses 60 of the slaving flange 10, specifically through widened regions 62 of the recesses 60 (
Once the spring element 58, the slaving flange 10, and the sheet-metal plate 48 having the formed-on clamping hooks 56 have been preinstalled, a spring element 18 formed by a helical spring and a slaving disk 96, with three bolts extending in the axial direction 54 and distributed uniformly over the circumference, are slipped onto a drive shaft 16 (
Next, the preinstalled structural group comprising the sheet-metal plate 48, spring element 58 and slaving flange 10, are installed on the drive shaft 16. In the installation, the bolts 20 are guided by tabs 68, which have bores 70 and are formed onto the circumference of the sheet-metal plate 48, and by through bores 72 located in the slaving flange 10, and in the installed state they reach through the through bores 72. The sheet-metal plate 48 and the slaving disk 96 are secured against rotation relative to one another via the bolts 20.
The tool-holding fixture is secured on the drive shaft 16 with a screw 74. The inserted tool 14, formed by a cutting disk, has a sheet-metal hub 42, formed by a separate component, that has three bowl-shaped recesses 76, distributed uniformly in the circumferential direction 50, 52 one after the other and extending in the axial direction 54, and their diameter is slightly larger than the diameter of the bolts 20. The sheet-metal hub 42 also has three recesses 78, extending in the circumferential direction 50, 52 and distributed uniformly in the circumferential direction 50, 52, which each have one narrow region and one wide region 80, 82, respectively.
The diameter of the centering bore 46 of the sheet-metal hub 42 is selected such that the inserted tool 14 can be clamped to a conventional power angle grinder even with a conventional clamping system that has a clamping flange and a spindle nut. This assures so-called downward compatibility.
The sheet-metal hub 42 of the inserted tool 14 has three shaped elements 24, which are distributed uniformly in the circumferential direction 50, 52 over the circumference of the centering bore 46 (
The shaped elements 22 of the tool-holding fixture and the shaped elements 24 of the inserted tool 14 are corresponding shaped elements adapted to one another, to facilitate installation of the inserted tool 14. The corresponding shaped elements 22, 24 furthermore form a coding means to prevent the installation of an incorrect inserted tool of the same type. For that purpose, the corresponding shaped elements 22, 24 are adapted to one another in terms of a diameter of the inserted tool 14, so that inserted tools for use in high-speed machines have a wide shaped element or a wide coding means, and inserted tools for use in lower-speed machines have a narrow shaped element or a narrow coding means.
The sheet-metal hub 42 of the inserted tool 14 is firmly connected via a rivet connection to a grinding means and compressed and is embodied in bowl-like form by an indentation 44 pointing in the axial direction 64.
Upon installation of the inserted tool 14, the inserted tool 14 is thrust with its centering bore 46 onto the part of the collar 26 protruding past the shaped elements 22 in the axial direction 54 and is radially precentered. In the process, the inserted tool 14 comes to rest on contact faces 84 of the shaped elements 22. Rotating the inserted tool 14 in the circumferential direction 50, 52 causes the shaped elements 22, 24 to coincide. The inserted tool 14 or the sheet-metal hub 42 can then slide in the axial direction 64 in the direction of the contact face 30, and the sheet-metal hub 42 comes to rest on the bolts 20. Subsequently pressing the sheet-metal hub 42 against the contact face 30 of the slaving flange 10 causes the bolts 20 to be displaced into the through bores 72 and causes the slaving disk 96 to be displaced axially, counter to a spring force of the spring element 18, on the drive shaft 16 in the direction 64 remote from the inserted tool 14. In the process, radially outward-oriented recesses 86 in the slaving disk 96 engage corresponding locking pockets 88 of a bearing flange 90, which is firmly joined to the gear housing 38, and lock the drive shaft 16.
When the sheet-metal hub 42 is pressed down onto the contact face 30, the clamping hooks 56 automatically move into the wide regions 82 of the recesses 78 in the sheet-metal hub 42.
If the hooklike extensions of the clamping hooks 56 are guided by the wide regions 82 of the recesses 78 of the sheet-metal hub 42, and if the sheet-metal hub 42 has been pressed all the way down, then the sheet-metal hub 42 can be rotated counter to a drive device 98. The rotation of the sheet-metal hub 42 has the effect first that the sheet-metal hub 42, with its edge of the centering bore 46, can slide at the spacing 28 between the shaped elements 22 and the contact face 30 of the slaving flange 10 and can be secured against falling downward in the axial direction by the shaped elements 22. Second, the rotation of the sheet-metal hub 42 has the effect that the hooklike extensions are displaced into the curved narrow regions 80 of the recesses 78 in the sheet-metal hub 42. In the process, the sheet-metal plate 48 with the clamping hooks 56 is displaced axially, by oblique faces not identified by reference numeral, counter to the pressure of the spring element 58 in the direction 54, until contact faces of the hooklike extensions come to rest in the curved narrow regions 80, laterally beside the recesses 78 in the sheet-metal hub 42.
In an operating position of the inserted tool 14, the pressure of the spring element 18 causes the slaving disk 96 to slide upward. The bolts 20 snap into place in the bowl-shaped recesses 76 of the sheet-metal hub 42 and secure this sheet-metal hub in the circumferential direction 50, 52 by positive engagement. At the same time, the recesses 86 in the slaving disk 96 come out of engagement with the locking pockets 88 of the bearing flange 90 and release the drive shaft 16.
For removal of the inserted tool 14, an unlocking button 92 is pressed in the axial direction 64. The unlocking button 92 presses the slaving disk 96 in the axial direction 64, and the recesses 86 in the slaving disk 96 come into engagement with the locking pockets 88. The drive shaft 16 is locked. The bolts 20 in this process come out of engagement with the recesses 76 in the sheet-metal hub 42, and the sheet-metal hub 42 can be rotated in the circumferential direction 52 until the clamping hooks 56 can slide through the recesses 78. In this process, the shaped elements 22, 24 slide into a corresponding position, and the sheet-metal hub 42 can be removed in the axial direction 54.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10222292.4 | May 2002 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/DE2003/001079 | 4/2/2003 | WO | 00 | 1/17/2007 |
