The invention relates generally to controlling flow, and more particularly to systems and methods for a flow control valve.
Conventional flow control valves regulate flow using a variable area orifice that imposes a restriction on the fluid flow. An example conventional flow control valve is shown in
Certain embodiments of the invention can provide systems and methods for a control valve. In one embodiment, a valve can be provided. The valve can include a flow restrictor portion operable to generate a pressure drop in a fluid flow by viscous dissipation; a throttle portion operable to change a flow rate of the fluid; and a guard portion operable to separate the flow restrictor portion from the throttle portion.
In one aspect of an embodiment, the valve can include a seal portion operable to decrease leakage between the throttle portion and the guard portion.
In one aspect of an embodiment, the flow restrictor portion can include a porous sleeve, the guard portion can include a perforated tube within the porous sleeve, and the throttle portion can include a piston within the perforated tube.
In one aspect of an embodiment, the flow restrictor portion can include at least one of: a porous media or a layered or stacked wire mesh or screen. Regardless of the construction, the flow restrictor portion may comprise a matrix of an indeterminately large number of randomly oriented passages in any series and/or parallel combination, which promote laminar flow and pressure drop through viscous dissipation.
In one aspect of an embodiment, the porous media of the flow restrictor portion may comprise a metal, plastic or ceramic, including one or more of stainless steel, brass, bronze, a porous metal, a porous plastic, or a porous ceramic.
In one aspect of an embodiment, the throttle portion can include at least one of the following: a translating piston, a sliding plate, a rotating cylinder, a rotating plate, a pivoting wall, or any suitable mechanism that can change the surface area of the restrictor portion exposed to the flow.
In one aspect of an embodiment, fluid flow can be reversed to flow in either direction through the valve.
In another embodiment, a method for controlling fluid flow can be provided. The method can include generating a pressure drop in the fluid flow by viscous dissipation within a valve comprising a throttle portion and a flow restrictor portion separated by a guard; and increasing or decreasing the flow rate of the fluid through a restrictor portion by adjusting the throttle portion.
In one aspect of an embodiment, a method can include reversing the fluid flow between the inlet and the outlet, wherein the fluid flows from the outlet to the inlet.
In one aspect of an embodiment, generating a pressure drop in the fluid flow by viscous dissipation can further include passing the fluid through a porous sleeve, wherein the fluid may also pass through one or more perforated tubes over which little to no pressure drop is generated.
In one aspect of an embodiment, controlling the flow rate of the fluid can include manipulating a throttle portion to vary the surface area of the restrictor exposed to the fluid flow. The throttle portion may be a piston or any other suitable device that can change the surface area of the flow restrictor exposed to the fluid flow.
In one aspect of an embodiment, the porous media may comprise a metal, plastic, or ceramic, including one or more of stainless steel, brass, bronze, a porous metal, a porous plastic, or a porous ceramic.
In one aspect of an embodiment, controlling the flow rate of the fluid can include manipulating at least one of the following: a translating piston, a sliding plate, a rotating cylinder, a rotating plate, a pivoting wall, or a mechanism which changes the flow area.
In another embodiment, a system for controlling fluid flow can be provided. The system can include at least one of the following: a storage tank, a pipe, a hose, a pump, or a valve. The valve can include a flow restrictor portion operable to generate a pressure drop in the fluid flow by viscous dissipation; a throttle portion operable to change a flow rate of the fluid through the restrictor portion; and a guard portion operable to separate the flow restrictor portion from the throttle portion.
In one aspect of an embodiment, the guard portion can include a perforated tube, the restrictor portion can include a porous sleeve adjacent to the perforated tube, and a throttle portion can include a piston within the perforated tube.
In one aspect of an embodiment, the restrictor portion can include at least one of a porous media, a layered, a stacked wire mesh, or a screen. Regardless of the construction, the flow restriction may comprise a matrix of an indeterminately large number of randomly oriented passages in series and/or parallel, which may promote laminar flow and pressure drop through viscous dissipation.
In one aspect of an embodiment, the porous media may comprise a metal, plastic, or ceramic, including one or more of stainless steel, brass, bronze, a porous metal, a porous plastic, or a porous ceramic.
In one aspect of an embodiment, the actuator portion can include at least one of the following: a translating piston, a sliding plate, a rotating cylinder, a rotating plate, a pivoting wall, or any suitable mechanism that can change the surface area of the restrictor exposed to the flow.
Other systems, methods, apparatuses, features, and aspects according to various embodiments of the invention will become apparent with respect to the remainder of this document.
Having thus described embodiments of the invention in general terms, reference will now be made to the accompanying drawings, which are not drawn to scale, and wherein:
Embodiments of the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention. Like numbers refer to like elements throughout.
As used herein, the term “viscous dissipation” can refer to the dissipation of energy within a boundary layer between a body and a fluid, or in a fluid medium.
Certain embodiments of the invention generally provide for systems, methods, and apparatuses for a flow control valve. The valve design described herein with respect to embodiments of the invention can minimize or otherwise eliminate relatively high fluid velocities and associated problems found in conventional and existing severe service valve designs. A valve according to an embodiment of the invention can employ a porous media restrictor to generate a flow-controlling pressure drop by means of viscous dissipation rather than the high fluid velocity turbulent dissipation mechanism employed in conventional valve designs. By placing a porous media restrictor in series with a minimally restrictive orifice or orifices (also referred to herein as a guard or guard portion) in the valve flow passage, the presence of high velocity and turbulent flow about the orifice can be minimized or otherwise eliminated, and the pressure drop is instead controlled by viscous dissipation in the micro-passages within the porous media and not the guard. That is, the random and arbitrary passages in the porous media provide long (relative to diameter) convoluted passages that operate to generate pressure drop while limiting fluid flow velocity within the restrictor. This results in primarily laminar flow, which generates pressure drop by viscous dissipation.
Protecting the porous media restrictor may be the guard, which may be interposed between the porous media restrictor and an adjustable throttle, and may include a seal to minimize, if not prevent, leakage between the throttle and the restrictor. In this manner, the turbulent dissipation of relatively high fluid velocity in the prior art valves can be minimized or otherwise eliminated. A function of the guard is to separate the surface of the restrictor from the moving throttle thereby protecting it from damage induced by sliding contact between the restrictor and the throttle.
Use of a porous media restrictor can also minimize or otherwise eliminate the complex fabrication methods required to produce conventional multi-orificed severe service valves. Flow control can be accomplished by mechanically varying the size and/or number of orifices in the porous media of the restrictor element. One feature of certain system and valve embodiments is the placement of a guard element having minimally restrictive orifices in series with the porous media. In certain embodiments, the orifices of the guard may be sized sufficiently large with respect to the orifices of the porous media restrictor so that the guard has little to no effect on the fluid flow through the valve. To control flow through the valve, the orifices of the porous media restrictor may be blocked or partially blocked with a moving mechanical element, such as a throttle. The guard element can be disposed at least partially between the blocking element that is the throttle and the porous media restrictor to minimize or otherwise eliminate the potential for contact between the throttle and the porous media of the restrictor that could damage the porous media surface and damage the valve or otherwise render the valve inoperable.
The system and valve design described herein with respect to embodiments of the invention can improve the series and parallel orifice concepts seen in conventional severe service valve designs by employing a novel porous media restrictor which can include a very large number of random and arbitrary orifices. Use of a porous media restrictor can minimize or otherwise eliminate the relatively complex fabrication methods sometimes required to produce conventional multi-orifice severe service valves while simultaneously improving the multi-orifice concept from a finite number of orifices to an essentially infinite number. In this manner, the locally high velocities responsible for certain problems encountered in conventional severe service valves can be reduced or otherwise eliminated.
In this embodiment, the system 200 can also include a microprocessor 216 and a memory 218 for storing one or more computer-executable instructions for controlling the system 200 and/or valve 202.
Other system embodiments in accordance with the invention can include fewer or greater numbers of components and may incorporate some or all of the functionalities described with respect to the system and valve components shown in
In one embodiment, a valve such as 300 can include a seal portion 314 operable to decrease leakage between the throttle portion 304 and the guard portion 306. The seal portion 314 can be a gasket or other device which permits the throttle portion 304 to move with respect to the guard portion 306, and minimizes any leakage between the throttle portion 304 and the guard portion 306. Depending on the valve design, the seal portion 314 can be a stepped seal, a sliding contact seal, a piston ring seal, a face seal or any other suitable design to minimize leakage through the clearance between the throttle portion 304 and the flow restrictor portion 302.
As previously discussed, the guard portion 306 may protect the flow restrictor portion 302 from the throttle portion 304 and/or the seal portion 314. For example, if the flow restrictor portion 302 includes a sintered porous material, then contact with the throttle portion 304 and/or the seal portion 314 may damage the flow restrictor portion 302 by sealing pore entrances, and thus, interfering with valve function.
In one embodiment, a flow restrictor portion such as 302 can include at least one of a porous media or a layered or stacked wire mesh or screen. Materials suitable for the flow restrictor portion 302 include metal, plastic, or ceramic, such as stainless steel, brass, bronze, a porous metal, a porous plastic, or a porous ceramic.
In one embodiment, a throttle portion such as 304 can include at least one of the following: a translating piston, a sliding plate, a rotating cylinder, a rotating plate, a pivoting wall, or a mechanism which changes the flow area.
Other system embodiments in accordance with the invention can include fewer or greater numbers of components and may incorporate some or all of the functionalities described with respect to the system and valve components shown in
In the embodiments shown in
The guard 508 of
In an embodiment shown in
In any instance, in the embodiment shown in
The porous medium of the restrictor may impose a flow-controlling pressure drop as illustrated, for example, by the pressure and velocity graphs 408 of
One will recognize the ability to spatially vary the permeability of the porous sleeve assembly through simple modifications to its guard and/or restrictor components to tailor or otherwise define certain valve characteristics, such as pressure drop and flow capacity as a function of valve position, in accordance with embodiments of the invention. For example, the pore size of the sintered media used to form the restrictor and/or the radial thickness of the restrictor 510 may be varied along its length in a linear or nonlinear fashion, as illustrated in
With reference to
Similar to the throttle portion 304 described in
Other system and valve embodiments in accordance with the invention can include fewer or greater numbers of components and may incorporate some or all of the functionalities described with respect to the system and valve components shown in FIGS. 4 and 5A-5D.
It will be appreciated that while the disclosure may in certain instances describe a valve or system with only a single flow restrictor portion, throttle portion, guard portion, and seal portion, there may be multiple flow restrictor portions, throttle portions, guard portions, and seal portions in certain system or valve embodiments without departing from example embodiments of the invention.
In certain embodiments, a microprocessor and/or computer can be in communication with any of the components of the systems and valves described with respect to
One skilled in the art may recognize the applicability of embodiments of the invention to other environments, contexts, and applications. One will appreciate that components of the system 200 and valves shown in and described with respect to
Embodiments of a system, such as 200, can facilitate providing a flow control valve. Improvements in providing a flow control valve, can be achieved by way of implementation of various embodiments of the system 200, the valves described in
In one aspect of one embodiment, generating a pressure drop in the fluid flow by viscous dissipation can include a fluid flowing through a portion of a porous tube.
Block 602 is followed by block 604, in which the flow rate of the fluid between the inlet and the outlet is increased or decreased by adjusting the throttle to change the area of fluid flow exposed to the restrictor.
In one aspect of one embodiment, increasing or decreasing the flow rate of the fluid between the inlet and the outlet can include manipulating at least one of the following: a translating piston, a sliding plate, a rotating cylinder, a rotating plate, a pivoting wall, or a mechanism which changes the flow area. For example, increasing or decreasing the flow rate of the fluid between the inlet and the outlet can include manipulating a piston to change the area of the restrictor available for fluid flow.
The movement of the throttle is facilitated by the guard, which separates the throttle from the porous media restrictor. The guard protects the restrictor and provides a tight fit with the throttle to decrease leakage and prevent wear and/or damage to the restrictor.
Block 604 is followed by optional block 606, in which the fluid flow between the inlet and the outlet is reversed, wherein the fluid flows from the outlet to the inlet, which is an optional step.
After optional block 606, the method 600 can end.
Embodiments of the invention are described above with reference to block diagrams and flow diagrams of systems, methods, apparatuses, and computer program products. It will be understood that some or all of the blocks of the block diagrams and flow diagrams, and combinations of blocks in the block diagrams and flow diagrams, respectively, can be implemented by computer program instructions. These computer program instructions may be loaded onto a general purpose computer, special purpose computer such as a switch, or other programmable data processing apparatus to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create means for implementing the functions specified in the flow diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means that implement the functions specified in the flow diagram block or blocks. The computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational elements or steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions that execute on the computer or other programmable apparatus provide elements or steps for implementing the functions specified in the flow diagram block or blocks.
Accordingly, blocks of the block diagrams and flow diagrams may support combinations of means for performing the specified functions, combinations of elements for performing the specified functions, and program instruction means for performing the specified functions. It will also be understood that some or all of the blocks of the block diagrams and flow diagrams, and combinations of blocks in the block diagrams and flow diagrams, can be implemented by special purpose hardware-based computer systems that perform the specified functions, elements, or combinations of special purpose hardware and computer instructions.
Additionally, it is to be recognized that, while the invention has been described above in terms of one or more embodiments, it is not limited thereto. Various features and aspects of the above described invention may be used individually or jointly. Although the invention has been described in the context of its implementation in a particular environment and for particular purposes, its usefulness is not limited thereto, and the invention can be beneficially utilized in any number of environments and implementations. Furthermore, while the methods have been described as occurring in a specific sequence, it is appreciated that the order of performing the methods is not limited to that illustrated and described herein, and that not every element described and illustrated need be performed. Accordingly, the claims set forth below should be construed in view of the full breadth of the embodiments as disclosed herein.