Recent government requirements for the New Car Assessment Program (“NCAP”) include pedestrian protection systems for vehicles. One of the requirements of NCAP is to lift the hood of a vehicle upwardly and away from hard points under the hood (e.g., the engine), using the hood as an energy management device to minimize head and bodily injury to a pedestrian when impacted by the vehicle. Current hood lifting systems only lift the rear portion of the hood away from the engine upon pedestrian impact. These hood lifting systems protect adults but not small children. Also, these hood lifting systems do not protect against impact with other potential hard points of contact on the vehicle, such as the cowl of the windshield.
Recent developments in hood lifting systems include four hood lifting hinges (two hinges disposed at the front portion of the hood and two hinges disposed at the rear portion of the hood) which translate the hood upwardly and rearwardly upon actuation. The upward lifting of the hood protects pedestrians, as in the earlier hood lifting systems, but the rearward translation of the hood also moves the hood away from the front of the vehicle and allows the hood to protect against impact with portions of the windshield. Prior to actuation of these hood lifting systems, the two front hinges remain disengaged so that the hood can be opened using the hood latch during normal use. Upon the event of collision with a pedestrian and prior to actuating the hood lifting system, the front hinges must be engaged and the hood latch disengaged, which can result in unreliable results and a delayed hood lift. The multiple moving parts also increase the costs of these systems.
Thus, there is a need for an economic system that reliably lifts the hood of a vehicle upwardly and rearwardly upon actuation.
Various implementations include a hood lifting front hinge. The front hinge includes a first hinge plate, a second hinge plate, and a third hinge plate. The first hinge plate has a first portion and a second portion spaced apart and opposite the first portion along a first longitudinal axis. The second hinge plate has a first portion and a second portion spaced apart and opposite the first portion of the second hinge plate along a second longitudinal axis. The first portion of the first hinge plate is hingedly coupled to the first portion of the second hinge plate. The third hinge plate has a first portion and a second portion spaced apart and opposite the first portion of the third hinge plate along a third longitudinal axis. The second portion of the second hinge plate is hingedly coupled to the second portion of the third hinge plate.
The first hinge plate, the second hinge plate, and the third hinge plate are hingedly movable from a collapsed position to an extended position. In the collapsed position, the first longitudinal axis and the second longitudinal axis are at a minimum angle to each other, and in the extended position, the first longitudinal axis and the second longitudinal axis are at a maximum angle to each other. The maximum angle is greater than the minimum angle.
The first hinge plate is couplable to a portion of a hood latch of a vehicle and the third hinge plate is couplable to a portion of a hood of a vehicle. The hood of the vehicle is further from the hood latch and closer to a windshield of the vehicle when the hinge plates are in the extended position than when the hinge plates are in the collapsed position.
In some implementations, the first hinge plate further includes a latch mounting portion structured for mounting the front hinge to the portion of the hood latch.
In some implementations, the third hinge plate further includes a hood mounting portion structured for mounting the front hinge to the hood of the vehicle.
In some implementations, at least two of the first hinge plate, the second hinge plate, and the third hinge plate include a temporary connector coupling the at least two of the first hinge plate, the second hinge plate, and the third hinge plate in the collapsed position. The temporary connector is uncoupled when the first hinge plate, the second hinge plate, and the third hinge plate are moved from the collapsed position to the extended position. In some implementations, the temporary connector is a clinched connection. In some implementations, the temporary connector is a rivet.
In some implementations, a length between the first hinged connection and the second hinged connection is selected such that the second portion of the third hinge plate is at least 100 mm away from the first longitudinal axis and is at least 50 mm parallel to the first longitudinal axis when the first, second, and third hinge plates are moved from the collapsed position to the extended position. In some implementations, the length between the first hinged connection and the second hinged connection is selected such that the second portion of the third hinge plate is at least 150 mm away from the first longitudinal axis and is at least 100 mm parallel to the first longitudinal axis when the first, second, and third hinge plates are moved from the collapsed position to the extended position.
Various other implementations include a front hinge actuation system including the front hinge described above and an actuator for moving the first hinge plate, the second hinge plate, and the third hinge plate from the collapsed position to the extended position.
Various other implementations include a hood lifting assembly. The assembly includes a single hood lifting front hinge such as the hood lifting front hinge described above, and two hood lifting rear hinges. The two hood lifting rear hinges each include at least three rear hinge plates. Each of the at least three rear hinge plates is hingedly coupled to at least one of the others of the at least three rear hinge plates. One of the at least three rear hinge plates is couplable to a portion of a body of the vehicle, and another of the at least three rear hinge plates is couplable to a rear portion of the hood of the vehicle such that the rear portion of the hood of the vehicle is further from the portion of the body of the vehicle and closer to the windshield of the vehicle in the extended position than in the collapsed position.
In some implementations, the assembly further includes a hood latch, and the portion of the hood latch to which the first hinge plate is couplable is a striker.
In some implementations, the first hinge plate further includes a latch mounting portion structured for mounting the front hinge to the portion of the hood latch.
In some implementations, the third hinge plate further includes a hood mounting portion structured for mounting the front hinge to the hood of the vehicle.
In some implementations, at least two of the first hinge plate, the second hinge plate, and the third hinge plate include a first temporary connector coupling the at least two of the first hinge plate, the second hinge plate, and the third hinge plate in the collapsed position. The first temporary connector is uncoupled when the first hinge plate, the second hinge plate, and the third hinge plate are moved from the collapsed position to the extended position. In some implementations, the first temporary connector is a clinched connection. In some implementations, the first temporary connector is a rivet.
In some implementations, the assembly further includes an actuator for moving the first hinge plate, the second hinge plate, and the third hinge plate from the collapsed position to the extended position.
In some implementations, a length between the first hinged connection and the second hinged connection is selected such that the second portion of the third hinge plate is at least 100 mm away from the first longitudinal axis and is at least 50 mm parallel to the first longitudinal axis when the first, second, and third hinge plates are moved from the collapsed position to the extended position In some implementations, the length between the first hinged connection and the second hinged connection is selected such that the second portion of the third hinge plate is at least 150 mm away from the first longitudinal axis and is at least 100 mm parallel to the first longitudinal axis when the first, second, and third hinge plates are moved from the collapsed position to the extended position.
In some implementations, the one of the at least three rear hinge plates of each of the two hood lifting rear hinges is hingedly couplable to the portion of the body of the vehicle.
In some implementations, at least two of the at least three rear hinge plates of each of the two hood lifting rear hinges include a second temporary connector coupling the at least two of the at least three rear hinge plates in the collapsed position. The second temporary connector is uncoupled when the first hinge plate, the second hinge plate, and the third hinge plate are moved from the collapsed position to the extended position. In some implementations, the second temporary connector is a clinched connection. In some implementations, the second temporary connector is a rivet.
Example features and implementations are disclosed in the accompanying drawings. However, the present disclosure is not limited to the precise arrangements and instrumentalities shown. Similar elements in different implementations are designated using the same reference numerals.
Various implementations of the devices, systems, and methods disclosed herein provide for improved protection for pedestrians in the event of a collision with a hood of a vehicle. According to various implementations, a hinged hood lifter system includes a front hinge that is movable in an upward and rearward direction relative to the body of the vehicle when the hinged hood lifter system is actuated. In some implementations, the system may also include two rear hinges that facilitate this movement of the hood. Because the hinged hood lifter system moves the hood of the vehicle upwardly away from the engine, a pedestrian striking the relatively thin hood should not deform the hood enough to contact the much harder engine. The rearward movement of the hood as the hood is lifted decreases the chances of a child or small person from contacting the leading edge of the hood in the lifted position. The rearward movement of the hood also covers the cowl of the windshield of the car, preventing a pedestrian from striking the cowl.
Various implementations include a hood lifting front hinge. The front hinge includes a first hinge plate, a second hinge plate, and a third hinge plate. The first hinge plate has a first portion and a second portion spaced apart and opposite the first portion along a first longitudinal axis. The second hinge plate has a first portion and a second portion spaced apart and opposite the first portion of the second hinge plate along a second longitudinal axis. The first portion of the first hinge plate is hingedly coupled to the first portion of the second hinge plate. The third hinge plate has a first portion and a second portion spaced apart and opposite the first portion of the third hinge plate along a third longitudinal axis. The second portion of the second hinge plate is hingedly coupled to the second portion of the third hinge plate.
The first hinge plate, the second hinge plate, and the third hinge plate are hingedly movable from a collapsed position to an extended position. In the collapsed position, the first longitudinal axis and the second longitudinal axis are at a minimum angle to each other, and in the extended position, the first longitudinal axis and the second longitudinal axis are at a maximum angle to each other. The maximum angle is greater than the minimum angle.
The first hinge plate is couplable to a portion of a hood latch of a vehicle and the third hinge plate is couplable to a portion of a hood of a vehicle. The hood of the vehicle is further from the hood latch and closer to a windshield of the vehicle when the hinge plates are in the extended position than when the hinge plates are in the collapsed position.
Various other implementations include a hood lifting assembly. The assembly includes a single hood lifting front hinge, such as the hood lifting front hinge described above, and two hood lifting rear hinges. The two hood lifting rear hinges each include at least three rear hinge plates. Each of the at least three rear hinge plates is hingedly coupled to at least one of the others of the at least three rear hinge plates. One of the at least three rear hinge plates is couplable to a portion of a body of the vehicle, and another of the at least three rear hinge plates is couplable to a rear portion of the hood of the vehicle such that the rear portion of the hood of the vehicle is further from the portion of the body of the vehicle and closer to the windshield of the vehicle in the extended position than in the collapsed position.
The rear hinges 1200 are rigidly coupled to either side of a rear portion 124 of the hood 120 of the vehicle 100 and hingedly coupled to the body 110 of the vehicle 100 to allow the hood 120 to move between the closed position and the open position. In other implementations, the rear hinges are hingedly coupled to either side of a rear portion of the hood of the vehicle and rigidly coupled to the body of the vehicle to allow the hood to move between the closed position and the open position.
The front hinge 1110 is rigidly coupled to a front portion 122 of the hood 120 of the vehicle 100. In particular, the hinge 1110 is coupled to the portion of the hood latch 126 of the vehicle 100 that is stationary relative to the hood 120 when the hood 120 is moved between the open position and the closed position. As shown in
The first hinge plate 1120 has a first portion 1122 and a second portion 1124. The first portion 1122 of the first hinge plate 1120 includes and extends adjacent a first edge 1136 of the first hinge plate 1120, and the second portion 1124 of the first hinge plate 1120 includes and extends adjacent a second edge 1138 of the first hinge plate 1120. The first edge 1136 and the second edge 1138 are opposite and spaced apart from each other along a first longitudinal axis 1130 that extends through the edges 1136, 1138. The first portion 1122 of the first hinge plate 1120 defines a first hinge opening 1126. The first hinge plate 1120 includes a latch mounting portion 1134 structured for mounting the front hinge 1110 to a portion of the hood latch 126. In
The second hinge plate 1140 has a first portion 1142 and a second portion 1144. The first portion 1142 of the second hinge plate 1140 includes and extends adjacent a first edge 1156 of the second hinge plate 1140, and the second portion 1144 of the second hinge plate 1140 includes and extends adjacent a second edge 1158 of the second hinge plate 1140. The first edge 1156 and the second edge 1158 are opposite and spaced apart from each other along a second longitudinal axis 1150 that extends through the edges 1156, 1158. The first portion 1142 of the second hinge plate 1140 defines a first hinge opening 1146, and the second portion 1144 of the second hinge plate 1140 defines a second hinge opening 1148. In other implementations, the first portion and the second portion of the second hinge plate do not necessarily include the first and second edges and are located and spaced apart anywhere along the second longitudinal axis.
The third hinge plate 1160 has a first portion 1162 and a second portion 1164. The first portion 1162 of the third hinge plate 1160 includes and extends adjacent a first edge 1176 of the third hinge plate 1160, and the second portion 1164 of the third hinge plate 1160 includes and extends adjacent a second edge 1178 of the third hinge plate 1160. The first edge 1176 and the second edge 1178 are opposite and spaced apart from each other along a third longitudinal axis 1170 that extends through the edges 1176, 1178. The second portion 1164 of the third hinge plate 1160 defines a second hinge opening 1168. The third hinge plate 1160 includes a hood mounting portion 1174 structured for mounting the front hinge 1110 to a portion of the hood 120 of the vehicle 100. In other implementations, the first portion and the second portion of the third hinge plate do not necessarily include the first and second edges and are located and spaced apart anywhere along the third longitudinal axis.
As shown in
Because the front hinge 1110 is coupled between the hood latch 126 and the hood 120 of the vehicle 100, the front hinge 1110 does not need to be disengaged to unlatch and move the hood 120 from the closed position to the open position or engaged before moving the front hinge 1110 from the collapsed position to the extended position, as is necessary in the prior art. This reduces the number of moving parts and complexity of the actuation of the front hinge 1110. Disposing a single front hinge 1110 between the hood latch 126 and the hood 120 of the vehicle 100, rather than including two front hinges 1110 disposed on either side of the front portion 122 of the hood 120 as practiced in the prior art, also reduces the number of front hinges 1110 and overall cost of the hood lifting assembly 1100.
The first hinge plate 1120 and the second hinge plate 1140 include a first temporary connector 1190 coupling the first hinge plate 1120 to the second hinge plate 1140 in the collapsed position. The second hinge plate 1140 and the third hinge plate 1160 include a second temporary connector 1192 coupling the second hinge plate 1140 to the third hinge plate 1160 in the collapsed position. The first temporary connector 1190 and the second temporary connector 1192 are uncoupled when the first hinge plate 1120, the second hinge plate 1140, and the third hinge plate 1160 are moved from the collapsed position to the extended position. The first temporary connector 1190 and the second temporary connector 1192 shown in
Each of the two rear hinges 1200 include a rear temporary connector 1290 coupling two of the rear hinge plates 1210 together in the collapsed position. The rear temporary connectors 1290 are uncoupled when the two rear hinge plates 1210 on each rear hinge 1200 are moved from the collapsed position to the extended position. The rear temporary connectors 1290 shown in
The actuator 1300 shown in
In the implementation shown in
For the front hinge 1110 shown in
In other implementations, the length between the first hinged connection and the second hinged connection is selected such that, when the hinge plates 1120, 1140, 1160 move from the collapsed position to the extended position, the second portion of the third hinge plate moves more than 100 mm in a direction perpendicular to the first longitudinal axis and more than 50 mm in a direction parallel to the first longitudinal axis in the direction of the windshield 140 of the vehicle 100. In other implementations, the length between the first hinged connection and the second hinged connection is selected such that, when the hinge plates 1120, 1140, 1160 move from the collapsed position to the extended position, the second portion of the third hinge plate moves at least 150 mm in a direction perpendicular to the first longitudinal axis and at least 100 mm in a direction parallel to the first longitudinal axis in the direction of the windshield 140 of the vehicle 100.
As the third hinge plate 1160 moves away from and in a direction parallel to the first longitudinal axis 1130 and the rear hinges 1200 move upwardly and rearwardly relative to the body 110 of the vehicle 100, the hood 120 is moved away from the engine 130 of the vehicle 100 and toward the cowl 142 of the windshield 140 of the vehicle 100. This movement accomplishes three benefits over the prior art.
First, the hood or the vehicle is lifted away from the engine of the vehicle. When a pedestrian is struck by a bumper of a vehicle, the collision can cause the pedestrian to be forced onto the hood of the vehicle. In its normal position, the hood of the vehicle is disposed a short distance from the engine. Because the hoods of most vehicles are relatively thin, a pedestrian forced onto a hood disposed in the normal position will deform the hood of the vehicle, and the pedestrian can contact the much harder engine of the vehicle through the deformed hood. The contact with the engine of the vehicle can cause significant injury to the pedestrian. When the hood of the vehicle is lifted away from the engine by one of the hood lifting assemblies disclosed herein, the pedestrian is less likely to deform the hood of the vehicle enough to contact the engine.
Second, when the hood lifting assemblies disclosed herein are actuated, the leading edge of the hood of the vehicle is moved toward the cowl of the windshield. If the hood of the vehicle were lifted vertically away from the engine of the vehicle without rearward movement, as practiced in the prior art, then the leading edge of the hood would be disposed near the front of the vehicle. In this situation, the head of a child or small person struck by the bumper of the vehicle could strike the leading edge of the hood. The leading edge of the hood is typically less deformable than other portions of the hood, which can cause severe injury to the child or small person. By moving the leading edge of the hood rearwardly as it is lifted upwardly away from the engine, the leading edge of the hood is disposed far enough away from the front of the vehicle such that a child or small person is less likely to strike their head on the leading edge of the hood in the event of a collision.
Third, the trailing edge of the hood of the vehicle is moved toward the cowl of the windshield. If the hood of the vehicle were lifted upwardly away from the engine of the vehicle without rearward movement, then the cowl of the windshield would be exposed. Because a bicycle typically positions a cyclist higher than a pedestrian, a cyclist typically contacts a farther rearward portion of the top of the vehicle than a pedestrian struck by the same vehicle. The cowl of the windshield is relatively harder than the windshield or the hood of the vehicle and can cause significant injury to a person if the person contacts the cowl in the event of a collision. By moving the trailing edge of the hood rearwardly as it is lifted upwardly away from the engine, the trailing edge of the hood covers the cowl of the windshield, preventing a person from contacting the cowl of the windshield during a collision.
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the claims. Accordingly, other implementations are within the scope of the following claims.
Certain terminology is used herein for convenience only and is not to be taken as a limitation on the present claims. In the drawings, the same reference numbers are employed for designating the same elements throughout the several figures. A number of examples are provided, nevertheless, it will be understood that various modifications can be made without departing from the spirit and scope of the disclosure herein. As used in the specification, and in the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. The term “comprising” and variations thereof as used herein is used synonymously with the term “including” and variations thereof and are open, non-limiting terms. Although the terms “comprising” and “including” have been used herein to describe various implementations, the terms “consisting essentially of” and “consisting of” can be used in place of “comprising” and “including” to provide for more specific implementations and are also disclosed.
This application claims the benefit of U.S. Provisional Patent Application No. 62/955,799, filed Dec. 31, 2019, the contents of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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62955799 | Dec 2019 | US |