SYSTEMS AND METHODS FOR AUTOMATIC OPERATIONAL CONTROL

Information

  • Patent Application
  • 20240392676
  • Publication Number
    20240392676
  • Date Filed
    April 15, 2024
    8 months ago
  • Date Published
    November 28, 2024
    27 days ago
Abstract
The invention relates to system and method for observing and changing the pressure of a casing running tool. The invention includes an operations processor configured to receive data from a sensor on a casing running tool. The operations processor can monitor the pressure being applied to the casing running tool and adjust the pressure according to the needs of the tool via a control processor.
Description
FIELD OF THE DISCLOSURE

The present disclosure relates to systems and methods related to controlling the hydraulic pressure of a casing running tool and casing while drilling tool. The present application also pertains to functional operation of devices used in Tubular Running Services (TRS) operations, such as, Casing Running Tool, Casing while Drilling Tool, Flush Mounted Spider (FMS), Power Tongs and the ancillary functions associated with such devices.


BACKGROUND AND SUMMARY OF THE DISCLOSURE

The devices in TRS operations such as casing running tools (CRTs) are specialized equipment used in oil drilling operations to run and set the casing (or other tubulars) in the wellbore. Casing running tools are used to install and set each section of casing in the wellbore. Casing while drilling (CWD) tools are specialized equipment used in oil drilling operations that allow casing to be installed simultaneously with the drilling process.


These devices all have operating functions used to command the device to perform specific actions. While the primary media for these functions is hydraulic fluid some devices use pneumatic, electrical or mechanical means to engage the functions. The ability to use measured operational data to adjust, activate or interlock the control functions is not done in this industry. The benefits discovered here include, but are not limited to, reduction of bearing wear, reduced seal wear, improved operational performance and safety.


Hydraulic pressure is commonly used to attach CRTs and CWDs to the casing. However, none of the conventional CRTs and CWDs allow for automatic pressure control as a means for reducing wear and tear on the bearings as well as other components of the CRTs and CWDs. Thus, conventional systems and methods are costing time, effort, and money to fix and replace bearings. These and other deficiencies exist. Therefore, there is a need to provide systems, methods, and combinations thereof that overcome these and other deficiencies.


In some aspects, the techniques described herein relate to (an embodiment of the idea, which is) a system for automatically adjusting the operations of a casing running tool including: a casing running tool configured to removably attach to one or more oil country tubular goods (OCTGs); an operations processor configured to receive one or more operational data from the casing running tool; and a control processor including a hydraulic processor, wherein the hydraulic processor is operably connected to one or more pressure control valves and wherein the hydraulic processor is configured to: receive one or more operations data from the operations processor; determine if the one or more pressure data necessitates a change in the casing running tool; generate an operational difference sufficient to address the change; and apply the operational difference to the casing running tool.


In some aspects, the techniques described herein relate to a method for automatically adjusting the operations of a casing running tool including: receiving, by a processor, one or more pressure data from an operations processor configured to receive data from a sensor on a casing running tool; determining, by the processor, if the one or more pressure data necessitates a change in a hydraulic pressure on the casing running tool; generating, by the processor, a pressure difference sufficient to address the change; and applying, by the processor, the pressure difference to the casing running tool.


In some aspects, the techniques described herein relate to a non-transitory computer readable medium containing computer executable instructions that, when executed by a wearable device including a processor, configure the computer hardware arrangement to perform procedures including: receiving, by a processor, one or more pressure data from an operations processor configured to receive data from a sensor on a casing running tool; determining if the one or more pressure data necessitates a change in a hydraulic pressure on the casing running tool; generating a pressure difference sufficient to address the change; and applying the pressure difference to the casing running tool.


Further features of the disclosed systems and methods, and the advantages offered thereby, are explained in greater detail hereinafter with reference to specific example embodiments illustrated in the accompanying drawings.





BRIEF DESCRIPTION OF THE DRAWINGS

In order to facilitate a fuller understanding of the present invention, reference is now made to the attached drawings. The drawings should not be construed as limiting the present invention but are intended only to illustrate different aspects and embodiments of the invention.



FIG. 1 is a diagram illustrating a system according to an exemplary embodiment.



FIG. 2 is a diagram illustrating a control processor according to an exemplary embodiment.



FIG. 3 is a diagram illustrating a casing running tool according to an exemplary embodiment.



FIG. 4 is a method flowchart illustrating a process according to an exemplary embodiment.





DETAILED DESCRIPTION

Exemplary embodiments of the invention will now be described in order to illustrate various features of the invention. The embodiments described herein are not intended to be limiting as to the scope of the invention, but rather are intended to provide examples of the components, use, and operation of the invention.


Furthermore, the described features, advantages, and characteristics of the embodiments may be combined in any suitable manner. One skilled in the relevant art will recognize that the embodiments may be practiced without one or more of the specific features or advantages of an embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments.


The flowchart and block diagrams in the Figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of instructions, which comprises one or more executable instructions for implementing the specified logical function(s). In some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts or carry out combinations of special purpose hardware and computer instructions.


Casing running tools (CRTs) are specialized equipment used in oil drilling operations to run and set the casing in the wellbore. The casing is a series of metal pipes that are installed in the wellbore to provide structural support and prevent collapse of the wellbore during drilling and production operations. Casing while drilling (CWD) tools are specialized equipment used in oil drilling operations that allow casing to be installed simultaneously with the drilling process. Hydraulic pressure is commonly used to attach these tools to the casing. The process of attaching the CRT or CWD to the casing typically involves using hydraulic pressure to expand the tool's gripping mechanism. The tool is first lowered into the wellbore and positioned next to the casing. Then, hydraulic pressure is applied to the tool, causing the gripping mechanism to expand and clamp onto the casing. Once the tool is securely attached to the casing, it can be used to rotate and manipulate the casing as needed during drilling operations. The hydraulic pressure used to attach the tool to the casing is typically supplied by a hydraulic power unit located on the drilling rig. When gripping the casings, the machine uses the SET function pressure. When the machine dis-engage or loosens its grip, the machine uses its RELEASE function. When the machines are gripping the casings, the hydraulic pressure during the SET function pressure places a load on the bearings of the CRT and/or CWD. The higher the SET function pressure is set, the higher the load on the bearings, and the quicker that the bearings deteriorate. So, the longer that the SET function pressure is operating, the quicker that the bearings will deteriorate, become damaged, and need maintenance or replacement.


As a solution to this problem, the present invention is a system that commands the CRTs and CWDs to automatically adjust the hydraulic pressure. That is, the invention is a device that adjusts the pressure of the SET function pressure during the operating of the machines. Furthermore, the invention can be configured such that the SET-high pressure is activated only when required. The invention is a device that adjusts the pressure of the SET function pressure during the operating of the machines. Furthermore, the invention can be configured such that the SET-high pressure is activated only when required. Thus, the load on the bearings is reduced compared to conventional hydraulic systems. Although reference is made to reducing the pressure and wear and tear on bearings, it is understood that the inventive action of reducing hydraulic pressure or load can be applied to other components, mechanical or otherwise. Other components can include without limitation casing shoes, casing bits, casing connectors, power tongs, jacks, casing packers, centralizer wipes, seals, bumpers, rotary union, rotary joint, and other elastomeric elements, rotary union, rotating seal, o-rings, and gaskets. Other components of CWDs and CRTs known in the art may also benefit.


Although the present embodiments reference pressure and hydraulic measurements, it is understood that the systems and methods described herein can apply to other measurements and operational data including without limitation, weight, temperature, vibration, sound, electrical current; fluid flow rate, speed, torque, temperature differential, humidity, pressure differential, current electrical phase, power, gas composition, wear and tear, position, tilt, radiation, light, magnetic field, strain, pH level, moisture content, particulate matter, and still other measurements. It is understood that a person of skill in the art would apply the elements and steps described herein to apply to any of the operational data described herein and more. This data can be used for without limitation interlocks, alarms, automatic emergency functions, automatic function sequencing (one command initiates multiple functions), and system data logging.


Reference is made to oil country tubular goods (OCTGs) which generally refer a family of seamless rolled products used in the exploration, drilling, and production of oil and gas wells. OCTGs can include a variety of products including without limitation casing, tubing, drill pipes, coupling, and other accessories such as pup joints, blast joints, and crossover subs.



FIG. 1 illustrates a system 100 configured to automatically monitor and adjust the pressure levels of a CRT and/or CWD. The system can include without limitation an operations processor 110, a control processor 120, a CRT and/or CWD 130, a server 140, and a database 150.


Generally, the CRT/CWD 130 can have an operational data sensor 320 that measures, records, and transmits operational data associated with the CRT/CWD to the operations processor 110. The operations processor 110 is configured to receive the operational data from the operation data sensor 320 and determine whether the data received requires an adjustment in pressure, temperature, or some other change related the CRT/CWD. The operations processor 110 makes this determination. The operations processor 110 can also display the received data and/or determinations to an operator who can then render their own judgment if necessary. Having made any necessary determinations based on the received data, the operations processor 100 can transmit the data and/or determinations to the control processor 120. The control processor 120 can have one or more operational values or heuristics that allow it to read the data received from the operations processor 110 and make the necessary adjustments based on such data. The control processor 120 can be operably connected to the CRT/CWD 130 such that, responsive to the data received and determinations made by the operations processor 110, the control processor 120 can adjust or otherwise control a certain aspect of the CRT/CWD 130, including without limitation changing the hydraulic pressure applied on the CRT/CWD 130.


In some embodiments, the operations data sensor 320 can sense pressure data which can in turn be shared with the operations processor 110. The operations processor 110 can determine whether the pressure data necessitates an adjustment to the hydraulic pressure applied to the CRT/CWD 130. If so, the operations processor 110 can transmit the data and/or determination to the control processor 120. The control processor 120 can adjust the hydraulic pressure applied to the CRT/CWD 130. In other embodiments, the operations data sensor 320 can observe other kinds of data related to the CRT/CWD 130 and transmit it to the operations processor 110. In still other embodiments, the operations data sensor 320 can transmit data to the server 140 or the database 150.


The operations processor 110 can connect to the pressure device 120 via a wired or wireless connection 115. The operations processor 110 can be connected to the CRT/CWD via wired or wireless connection 112. The operations processor 110 may be a network-enabled computer device. Exemplary network-enabled computer devices include, without limitation, a server, a network appliance, a personal computer, a workstation, a phone, a handheld personal computer, a personal digital assistant, a thin client, a fat client, an Internet browser, a mobile device, or other a computer device or communications device. For example, network-enabled computer devices may include an iPhone, iPod, iPad from Apple® or any other mobile device running Apple's iOS® operating system, any device running Microsoft's Windows® Mobile operating system, any device running Google's Android® operating system, and/or any other smartphone, tablet, or like wearable mobile device. A wearable smart device can include without limitation a smart watch.


The operations processor 110 may include a processor, a memory, and an application. The processor may be a processor, a microprocessor, or other processor, and the operations processor 110 may include one or more of these processors. The processor may include processing circuitry, which may contain additional components, including additional processors, memories, error and parity/CRC checkers, data encoders, anti-collision algorithms, controllers, command decoders, security primitives and tamper-proofing hardware, as necessary to perform the functions described herein.


The processor may be coupled to the memory. The memory may be a read-only memory, write-once read-multiple memory or read/write memory, e.g., RAM, ROM, and EEPROM, and the operations processor 110 may include one or more of these memories. A read-only memory may be factory programmable as read-only or one-time programmable. One-time programmability provides the opportunity to write once then read many times. A write-once read-multiple memory may be programmed at one point in time. Once the memory is programmed, it may not be rewritten, but it may be read many times. A read/write memory may be programmed and re-programed many times after leaving the factory. It may also be read many times. The memory may be configured to store one or more software applications, such as the application, and other data, such as user's private data and financial account information.


The application may comprise one or more software applications, such as a mobile application and a web browser, comprising instructions for execution on the operations processor 110. In some examples, the operations processor 110 may execute one or more applications, such as software applications, that enable, for example, network communications with one or more components of the system 100, transmit and/or receive data, and perform the functions described herein. Upon execution by the processor, the application may provide the functions described in this specification, specifically to execute and perform the steps and functions in the process flows described below. Such processes may be implemented in software, such as software modules, for execution by computers or other machines. The application may provide graphical user interfaces (GUIs) through which a user may view and interact with other components and devices within the system 100. The GUIs may be formatted, for example, as web pages in HyperText Markup Language (HTML), Extensible Markup Language (XML) or in any other suitable form for presentation on a display device depending upon applications used by users to interact with the system 100.


The operations processor 110 may further include a display and input devices. The display may be any type of device for presenting visual information such as a computer monitor, a flat panel display, and a mobile device screen, including liquid crystal displays, light-emitting diode displays, plasma panels, and cathode ray tube displays. The input devices may include any device for entering information into the operations processor 110 that is available and supported by the operations processor 110, such as a touch-screen, keyboard, mouse, cursor-control device, touch-screen, microphone, digital camera, video recorder or camcorder. These devices may be used to enter information and interact with the software and other devices described herein. The processor 110 can be configured to detect, record, and observe operational data including without limitation weight, temperature, vibration, sound, electrical current; fluid flow rate, speed, torque, temperature differential, humidity, pressure differential, current electrical phase, power, gas composition, wear and tear, position, tilt, radiation, light, magnetic field, strain, pH level, moisture content, particulate matter, and still other measurements. It is understood that a person of skill in the art would apply the elements and steps described herein to apply to any of the operational data described herein and more.


The control processor 120 may be a network-enabled computer device. The control processor 120 is discussed further with reference to FIG. 2. Exemplary network-enabled computer devices include, without limitation, a server, a network appliance, a personal computer, a workstation, a phone, a handheld personal computer, a personal digital assistant, a thin client, a fat client, an Internet browser, a mobile device, a kiosk, or other a computer device or communications device. For example, network-enabled computer devices may include an iPhone, iPod, iPad from Apple® or any other mobile device running Apple's iOS® operating system, any device running Microsoft's Windows® Mobile operating system, any device running Google's Android® operating system, and/or any other smartphone, tablet, or like wearable mobile device. A wearable smart device can include without limitation a smart watch.


The control processor 120 may include a processor, a memory, and an application. The processor may be a processor, a microprocessor, or other processor, and the operations processor 110 may include one or more of these processors. The processor may include processing circuitry, which may contain additional components, including additional processors, memories, error and parity/CRC checkers, data encoders, anti-collision algorithms, controllers, command decoders, security primitives and tamper-proofing hardware, as necessary to perform the functions described herein.


The processor may be coupled to the memory. The memory may be a read-only memory, write-once read-multiple memory or read/write memory, e.g., RAM, ROM, and EEPROM, and the control processor 120 may include one or more of these memories. A read-only memory may be factory programmable as read-only or one-time programmable. One-time programmability provides the opportunity to write once then read many times. A write-once read-multiple memory may be programmed at one point in time. Once the memory is programmed, it may not be rewritten, but it may be read many times. A read/write memory may be programmed and re-programed many times after leaving the factory. It may also be read many times. The memory may be configured to store one or more software applications, such as the application, and other data, such as user's private data and financial account information.


The application may comprise one or more software applications, such as a mobile application and a web browser, comprising instructions for execution on the control processor 120. In some examples, the control processor 120 may execute one or more applications, such as software applications, that enable, for example, network communications with one or more components of the system 100, transmit and/or receive data, and perform the functions described herein. Upon execution by the processor, the application may provide the functions described in this specification, specifically to execute and perform the steps and functions in the process flows described below. Such processes may be implemented in software, such as software modules, for execution by computers or other machines. The application may provide graphical user interfaces (GUIs) through which a user may view and interact with other components and devices within the system 100. The GUIs may be formatted, for example, as web pages in HyperText Markup Language (HTML), Extensible Markup Language (XML) or in any other suitable form for presentation on a display device depending upon applications used by users to interact with the system 100.


The control processor 120 may further include a display and input devices. The display may be any type of device for presenting visual information such as a computer monitor, a flat panel display, and a mobile device screen, including liquid crystal displays, light-emitting diode displays, plasma panels, and cathode ray tube displays. The input devices may include any device for entering information into the control processor 120 that is available and supported by the control processor 120, such as a touch-screen, keyboard, mouse, cursor-control device, touch-screen, microphone, digital camera, video recorder or camcorder. These devices may be used to enter information and interact with the software and other devices described herein. The control processor 120 can be configured to implement one or more changes to the CRT/CWD, including without limitation hydraulic pressure, hoist, and torque applications.


The system 100 can further include a CRT/CWD 130. The CRT/CWD 130 can be connected to the control processor 120 via a hydraulic connection 125 as well as any wired or wireless connection otherwise not depicted. The CRT/CWD can include any CRT/CWD known in the art that uses bearings and hydraulic pressure to attach removably to one or more oil country tubular goods (OCTGs). The CRT/CWD can be configured to perform the following actions: The process of attaching the CRT/CWD to the casing typically involves using hydraulic pressure to expand the tool's gripping mechanism. The tool is first lowered into the wellbore and positioned next to the OCTGs. Then, hydraulic pressure is applied to the tool, causing the gripping mechanism to expand and clamp onto the OCTGs. Once the tool is securely attached to the casing, it can be used to rotate and manipulate the casing as needed during drilling operations. The hydraulic pressure used to attach the tool to the casing is typically supplied by a hydraulic power unit located on the drilling rig.


The server 140 may be a network-enabled computer device. Exemplary network-enabled computer devices include, without limitation, a server, a network appliance, a personal computer, a workstation, a phone, a handheld personal computer, a personal digital assistant, a thin client, a fat client, an Internet browser, a mobile device, a kiosk, or other a computer device or communications device. For example, network-enabled computer devices may include an iPhone, iPod, iPad from Apple® or any other mobile device running Apple's iOS® operating system, any device running Microsoft's Windows® Mobile operating system, any device running Google's Android® operating system, and/or any other smartphone, tablet, or like wearable mobile device.


The server 140 may include a processor, a memory, and an application. The processor 161 may be a processor, a microprocessor, or other processor, and the server 140 may include one or more of these processors. The server 140 can be onsite, offsite, standalone, networked, online, or offline.


The processor may include processing circuitry, which may contain additional components, including additional processors, memories, error and parity/CRC checkers, data encoders, anti-collision algorithms, controllers, command decoders, security primitives and tamper-proofing hardware, as necessary to perform the functions described herein.


The processor may be coupled to the memory. The memory may be a read-only memory, write-once read-multiple memory or read/write memory, e.g., RAM, ROM, and EEPROM, and the server 140 may include one or more of these memories. A read-only memory may be factory programmable as read-only or one-time programmable. One-time programmability provides the opportunity to write once then read many times. A write-once read-multiple memory may be programmed at a point in time after the memory chip has left the factory. Once the memory is programmed, it may not be rewritten, but it may be read many times. A read/write memory may be programmed and re-programed many times after leaving the factory. It may also be read many times. The memory may be configured to store one or more software applications, such as the application, and other data, such as user's private data and financial account information.


The application may comprise one or more software applications comprising instructions for execution on the server 140. In some examples, the server 140 may execute one or more applications, such as software applications, that enable, for example, network communications with one or more components of the system 100, transmit and/or receive data, and perform the functions described herein. Upon execution by the processor, the application may provide the functions described in this specification, specifically to execute and perform the steps and functions in the process flows described below. Such processes may be implemented in software, such as software modules, for execution by computers or other machines. The application may provide GUIs through which a user may view and interact with other components and devices within the system 100. The GUIs may be formatted, for example, as web pages in HyperText Markup Language (HTML), Extensible Markup Language (XML) or in any other suitable form for presentation on a display device depending upon applications used by users to interact with the system 100.


The server 140 may further include a display and input devices. The display may be any type of device for presenting visual information such as a computer monitor, a flat panel display, and a mobile device screen, including liquid crystal displays, light-emitting diode displays, plasma panels, and cathode ray tube displays. The input devices may include any device for entering information such as a touch-screen, keyboard, mouse, cursor-control device, touch-screen, microphone, digital camera, video recorder or camcorder. These devices may be used to enter information and interact with the software and other devices described herein.


System 100 may include a database 150. The database 150 may be one or more databases configured to store data, including without limitation, private data of users, financial accounts of users, identities of users, transactions of users, and certified and uncertified documents. The database 150 may comprise a relational database, a non-relational database, or other database implementations, and any combination thereof, including a plurality of relational databases and non-relational databases. In some examples, the database 150 may comprise a desktop database, a mobile database, or an in-memory database. Further, the database 150 may be hosted internally by the server 140 or may be hosted externally of the server 140, such as by a server, by a cloud-based platform, or in any storage device that is in data communication with the server 160.


In some examples, exemplary procedures in accordance with the present disclosure described herein can be performed by a processing arrangement and/or a computing arrangement (e.g., a computer hardware arrangement). Such processing/computing arrangement can be, for example entirely or a part of, or include, but not limited to, a computer/processor that can include, for example one or more microprocessors, and use instructions stored on a non-transitory computer-accessible medium (e.g., RAM, ROM, hard drive, or other storage device).


In some examples, a computer-accessible medium (e.g., as described herein, a storage device such as a hard disk, floppy disk, memory stick, CD-ROM, RAM, ROM, etc., or a collection thereof) can be provided (e.g., in communication with the processing arrangement). The computer-accessible medium can contain executable instructions thereon. In addition or alternatively, a storage arrangement can be provided separately from the computer-accessible medium, which can provide the instructions to the processing arrangement so as to configure the processing arrangement to execute certain exemplary procedures, processes, and methods, as described herein above, for example.


Referring to FIG. 2, the control processor 120 can include at least a processor 210, a pressure ON switch 240, a pressure OFF switch 245, a transducer A 230, a transducer B 235, and a hydraulic manifold 220 further including pressure control valve 221, selector valve 222, and a spring return valve 223. The processor 120 is discussed further with reference to FIG. 1. The manifold 220 can without limitation be an electro-hydraulic manifold. An electro-hydraulic manifold, also known as an electro-hydraulic control valve manifold, is a type of hydraulic system that uses electronic signals to control the flow of hydraulic fluid. The manifold 220 consists of a set of hydraulic control valves that are connected to a central control unit and/or the processor 210. The valves can include without limitation a pressure control valve 221, a selector valve 222, and a spring return valve 223. The pressure control valve 221 can control, adjust, or otherwise change the hydraulic pressure of the CRT 130. The selector valve 222 valve provides hydraulic supply to the processor 210 when the CRT SET function pressure is activated by the operator. This valve also isolates supply to the 210 when the CRT RELEASE function pressure is activated by the operator. The spring return valve 223 can isolate the CRT SET function pressure if the pressure observed on the CRT drops below a set point. The pressure ON switch 240 can turn on the system when the CRT SET function pressure is activated by the user or operator. The pressure OFF switch 245 can turn off the system when the CRT RELEASE function pressure is activated by the operator. The transducer A 230 can monitor the CRT SET function circuit, and the transducer B 235 can monitor the main supply circuit. More specifically, the transducers can be used to convert hydraulic pressure into an electrical signal that can be used to monitor and control hydraulic systems. The transducers can be used to measure the pressure of hydraulic fluid within a system and convert that pressure into a proportional electrical signal. The electrical signal generated by the pressure transducer can be used to provide feedback to the processor 210, which can then be used to adjust the operation of the hydraulic system. For example, if the pressure in a hydraulic system exceeds a certain threshold, the pressure transducer can generate an electrical signal that triggers a safety mechanism to shut down the system or reduce the pressure.


Though reference is made to hydraulic and pressure data, it is understood that the data measured by the systems and method described herein can including any operational data including without limitation, weight, temperature, vibration, sound, electrical current, fluid flow rate, speed, torque, temperature differential, humidity, pressure differential, current electrical phase, power, gas composition, wear and tear, position, tilt, torque, radiation, light, magnetic field, strain, pH level, moisture content, particulate matter, and still other measurements. It is understood that a person of skill in the art would apply the elements and steps described herein to apply to any of the operational data described herein and more.



FIG. 3 illustrates a CRT/CWD 130 with an attachment mechanism 310, operational data sensor 320. The operational data sensor 320 can convert the physical force exerted by the fluid or gas pressure into an electrical signal that can be measured and analyzed. In other embodiments, the operational data sensor 320 can sense any other kind of data described herein. The operational data sensor 320 can be connected by wireless or wired connection to the operations processor 110. The operational data sensor 320 can transmit sensor data over a wired or wireless connection to the processor 210. The operational data sensor 320 can sense the position of the attachment mechanism 310 and relay the information to the processor 210 over a wired or wireless connection. The CRT and/CWD can be connected to the control processor 120 via one or more hydraulic connections. In other embodiments, the sensors can be configured to convert and transmit any kind of operational data, including without limitation weight, temperature, vibration, sound, electrical current, fluid flow rate, speed, torque, temperature differential, humidity, pressure differential, current electrical phase, power, gas composition, wear and tear, position, tilt, torque, radiation, light, magnetic field, strain, pH level, moisture content, particulate matter, and still other measurements. It is understood that a person of skill in the art would apply the elements and steps described herein to apply to any of the operational data described herein and more. In some embodiments, the sensor 320 can send string load and torque data to the operations processor 110 and in turn to the control processor 120.



FIG. 4 illustrates a method for changing the hydraulic pressure of the system. In action 410, the processor can set the pressure values according to needs of the CRT and/or CWD as well as the specific goals of the user. For example, the user may set a HIGH value and LOW value indicating when the pressure is too high or too low depending on the actions of the CRT and/or CWD. In action 415, the processor can receive one or more operational data from the CRT and/or CWD. For example, pressure data can be received by the processor from a wired or wireless connection via one or more sensors on the CRT and/or CWD. Upon receiving the data, in action 420 the processor can determine that the pressure is too high or that some other operational data indicates that an adjustment need to be made. In action 425 the processor can adjust the pressure through or more of the valves discussed in FIG. 2. Alternatively, in action 430 the processor can determine that the pressure is too low. In action 435, the processor can adjust the pressure accordingly through one or more of the valves in FIG. 2. Regardless of the pressure data, the processor can record the data and the subsequent pressure adjustment in a database discussed with further reference to FIG. 1. In some embodiments, the processor can determine that the pressure is so high that the processor must initiate a safety mechanism or interlock mechanism. An “interlock” refers to a safety mechanism that is designed to prevent the machine from operating in an unsafe or incorrect manner. Interlocks are typically used in situations where multiple components or processes must be coordinated or synchronized to ensure safe and efficient operation. In the present embodiments, the processor can receive one or more pressure data that indicates that the CRT and/or CWD is operating at too high of a pressure. If so, the processor in action 440 can initiate a safety mechanism such as an interlock. For example, the processor can send a command or prompt to the control processor to perform a lockout mechanism. This mechanism can be mechanical, electrical, hydraulic, or software in nature. The interlock can last for some predetermined time period. In other embodiments, the processor can initiate alarms, automatic emergency functions, automatic function sequencing (one command initiates multiple functions), and system data logging in response to certain operational data determinations.


In other embodiments, the processors can be configured to set, receive, make determinations about, adjust, record, and transmit any kind of operational data, including without limitation weight, temperature, vibration, sound, electrical current, fluid flow rate, speed, torque, temperature differential, humidity, pressure differential, current electrical phase, power, gas composition, wear and tear, position, tilt, radiation, light, magnetic field, strain, pH level, moisture content, particulate matter, and still other measurements. It is understood that a person of skill in the art would apply the elements and steps described herein to apply to any of the operational data described herein and more.


In some aspects, the techniques described herein relate to a system for automatically adjusting the operations of a casing running tool including: a casing running tool configured to removably attach to one or more oil country tubular goods (OCTGs); an operations processor configured to receive one or more operational data from the casing running tool; and a control processor including a hydraulic processor, wherein the hydraulic processor is operably connected to one or more pressure control valves and wherein the hydraulic processor is configured to: receive one or more operations data from the operations processor; determine if the one or more pressure data necessitates a change in the casing running tool; generate an operational difference sufficient to address the change; and apply the operational difference to the casing running tool.


In some aspects, the techniques described herein relate to a system, wherein the operations data includes hydraulic pressure data.


In some aspects, the techniques described herein relate to a system, wherein the control processor further includes a manifold, wherein the manifold further includes at least a pressure control valve, a selector valve, and a spring return valve.


In some aspects, the techniques described herein relate to a system, wherein the control processor further includes a pressure ON switch and a pressure OFF switch.


In some aspects, the techniques described herein relate to a system, wherein the control processor further includes a transducer.


In some aspects, the techniques described herein relate to a system, wherein the operations processor is configured to determine a substantially optimal amount of torque needed to operate the casing running tool with respect to the one or more OCTGs.


In some aspects, the techniques described herein relate to a system, wherein the operations processor is further configured to determine a substantially optimal amount of hydraulic pressure need during a hoist action performed by the casing running tool with respect to the one or more OCTGs.


In some aspects, the techniques described herein relate to a system, wherein the hydraulic processor is configured, upon receiving the one or more pressure data, to determine a SET-high pressure, wherein the SET-high pressure is a highest operational pressure requirement.


In some aspects, the techniques described herein relate to a system, wherein the hydraulic processor is configured, upon receiving the one or more pressure data, to determine a SET-low pressure, wherein the SET-low pressure is the lowest operational pressure requirement.


In some aspects, the techniques described herein relate to a method for automatically adjusting the operations of a casing running tool including: receiving, by a processor, one or more pressure data from a operations processor configured to receive data from a sensor on a casing running tool; determining, by the processor, if the one or more pressure data necessitates a change in a hydraulic pressure on the casing running tool; generating, by the processor, a pressure difference sufficient to address the change; and applying, by the processor, the pressure difference to the casing running tool.


In some aspects, the techniques described herein relate to a method, wherein the method further includes storing the data in a data storage unit.


In some aspects, the techniques described herein relate to a method, wherein the method further includes determining a SET-high pressure, wherein the SET-high pressure is a highest operational pressure requirement.


In some aspects, the techniques described herein relate to a method, wherein the method further includes determining a SET-low pressure, wherein the SET-low pressure is the lowest operational pressure requirement.


In some aspects, the techniques described herein relate to a method, wherein the method further includes adjusting, by the processor via a hydraulic manifold, a pressure amount on the casing running tool.


In some aspects, the techniques described herein relate to a method, wherein the method further includes monitoring, by the processor, the casing running tool via one or more transducers.


In some aspects, the techniques described herein relate to a method, wherein the method further includes monitoring, by the processor via a operations processor, one or more torque forces needed to operate the casing running tool with respect to the one or more OCTGs.


In some aspects, the techniques described herein relate to a method, wherein the pressure difference is configured to minimize the force needed to attach the casing running tool to one or more OCTGs.


In some aspects, the techniques described herein relate to a method, wherein the method further includes activating, by the processor, a spring valve upon determining that the pressure has dropped below a certain threshold for operating the casing running tool.


In some aspects, the techniques described herein relate to a method, wherein the method further includes: determining, by the processor, that the one or more pressure data necessitates an interlock mechanism; and applying, by the processor, the interlock mechanism to the casing running tool and the operations processor.


In some aspects, the techniques described herein relate to a non-transitory computer readable medium containing computer executable instructions that, when executed by a wearable device including a processor, configure the computer hardware arrangement to perform procedures including: receiving, by a processor, one or more pressure data from a operations processor configured to receive data from a sensor on a casing running tool; determining if the one or more pressure data necessitates a change in a hydraulic pressure on the casing running tool; generating a pressure difference sufficient to address the change; and applying the pressure difference to the casing running tool.


Although embodiments of the present invention have been described herein in the context of a particular implementation in a particular environment for a particular purpose, those skilled in the art will recognize that its usefulness is not limited thereto and that the embodiments of the present invention can be beneficially implemented in other related environments for similar purposes. The invention should therefore not be limited by the above described embodiments, method, and examples, but by all embodiments within the scope and spirit of the invention as claimed.


Further, it is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. The terms “a” or “an” as used herein, are defined as one or more than one. The term “plurality” as used herein, is defined as two or more than two. The term “another” as used herein, is defined as at least a second or more. The terms “including” and/or “having,” as used herein, are defined as comprising (i.e., open language). The term “coupled,” as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically. The term “providing” is defined herein in its broadest sense, e.g., bringing/coming into physical existence, making available, and/or supplying to someone or something, in whole or in multiple parts at once or over a period of time. Also, for purposes of description herein, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof relate to the invention as oriented in the figures and is not to be construed as limiting any feature to be a particular orientation, as said orientation may be changed based on the user's perspective of the device.


In the invention, various embodiments have been described with references to the accompanying drawings. It may, however, be evident that various modifications and changes may be made thereto, and additional embodiments may be implemented, without departing from the broader scope of the invention as set forth in the claims that follow. The invention and drawings are accordingly to be regarded in an illustrative rather than restrictive sense.


The invention is not to be limited in terms of the particular embodiments described herein, which are intended as illustrations of various aspects. Many modifications and variations can be made without departing from its spirit and scope. Functionally equivalent systems, processes and apparatuses within the scope of the invention, in addition to those enumerated herein, may be apparent from the representative descriptions herein. Such modifications and variations are intended to fall within the scope of the appended claims. The invention is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such representative claims are entitled.


Additional Embodiments

1. A system for automatically adjusting the operations of functions in a TRS Control System to control devices such as a Casing Running Tool, Casing while Drilling Tool, Flush Mounted Spider, Power Tongs and related ancillary sub-systems to perform Tubular Running Services, wherein the system comprises:

    • devices configured to removably attach to one or more oil country tubular goods (OCTGs);
    • an operations processor configured to receive one or more operational data from the any of these devices or support equipment; and
    • a control processor, wherein the control processor is operably connected to one or more functional control devices and wherein the-processor is configured to:
      • receive one or more operations data from the operations processor;
      • determine if the one or more pressure data necessitates a change in any of the controlled devices;
      • generate an operational difference sufficient to address the change; and
    • apply the operational difference to the device.


2. The system of embodiment 1, wherein the operations data comprises system operation data.


3. The system of embodiment 2, wherein the control processor further comprises a system to control and adjust the control function.


4. The system of embodiment 2, wherein the control processor further comprises a means to engage or disengage the system on individual functions.


5. The system of embodiment 3, wherein the control processor further comprises a means to determine the active pressure/energy of a specific function.


6. The system of embodiment 5, wherein the operations processor is configured to determine a substantially optimal amount of output force/torque to operate the device being controlled with respect to the one or more OCTGs.


7. The system of embodiment 6, wherein the operations processor is further configured to determine a substantially optimal amount of function energy need during operation of the device being controlled with respect to the one or more OCTGs.


8. The system of embodiment 7, wherein the control processor is configured, upon receiving the one or more operational data, to determine an appropriate functional setting for the state of the overall system.


9. A method for automatically adjusting the operations of a TRS operations tool comprising:

    • receiving, by a processor, one or more pressure data from a operations processor configured to receive data from a sensor on a TRS tool;
    • determining, by the processor, if the one or more operational data necessitates a change in a functional setting on that or another TRS tool;
    • generating, by the processor, a function difference sufficient to address the change; and applying, by the processor, the function difference to the TRS tool.


The preceding description of exemplary embodiments provides non-limiting representative examples referencing numerals to particularly describe features and teachings of different aspects of the invention. The embodiments described should be recognized as capable of implementation separately, or in combination, with other embodiments from the description of the embodiments. A person of ordinary skill in the art reviewing the description of embodiments should be able to learn and understand the different described aspects of the invention. The description of embodiments should facilitate understanding of the invention to such an extent that other implementations, not specifically covered but within the knowledge of a person of skill in the art having read the description of embodiments, would be understood to be consistent with an application of the invention.

Claims
  • 1. A system for automatically adjusting the operations of a casing running tool comprising: a casing running tool configured to removably attach to one or more oil country tubular goods (OCTGs);an operations processor configured to receive one or more operational data from the casing running tool; anda control processor comprising a hydraulic processor, wherein the hydraulic processor is operably connected to one or more pressure control valves and wherein the hydraulic processor is configured to:receive one or more operations data from the operations processor;determine if the one or more pressure data necessitates a change in the casing running tool;generate an operational difference sufficient to address the change; andapply the operational difference to the casing running tool.
  • 2. The system of claim 1, wherein the operations data comprises hydraulic pressure data.
  • 3. The system of claim 2, wherein the control processor further comprises a manifold, wherein the manifold further comprises at least a pressure control valve, a selector valve, and a spring return valve.
  • 4. The system of claim 2, wherein the control processor further comprises a pressure ON switch and a pressure OFF switch.
  • 5. The system of claim 3, wherein the control processor further comprises a transducer.
  • 6. The system of claim 5, wherein the operations processor is configured to determine a substantially optimal amount of torque needed to operate the casing running tool with respect to the one or more OCTGs.
  • 7. The system of claim 6, wherein the operations processor is further configured to determine a substantially optimal amount of hydraulic pressure need during operation of the casing running tool with respect to the one or more OCTGs.
  • 8. The system of claim 7, wherein the hydraulic processor is configured, upon receiving the one or more pressure data, to determine a SET-high pressure, wherein the SET-high pressure is a highest operational pressure requirement.
  • 9. The system of claim 8, wherein the hydraulic processor is configured, upon receiving the one or more pressure data, to determine a SET-low pressure, wherein the SET-low pressure is the lowest operational pressure requirement.
  • 10. A method for automatically adjusting the operations of a casing running tool comprising: receiving, by a processor, one or more pressure data from a operations processor configured to receive data from a sensor on a casing running tool;determining, by the processor, if the one or more pressure data necessitates a change in a hydraulic pressure on the casing running tool;generating, by the processor, a pressure difference sufficient to address the change; andapplying, by the processor, the pressure difference to the casing running tool.
  • 11. The method of claim 10, wherein the method further comprises storing the data in a data storage unit.
  • 12. The method of claim 11, wherein the method further comprises determining a SET-high pressure, wherein the SET-high pressure is a highest operational pressure requirement.
  • 13. The method of claim 12, wherein the method further comprises determining a SET-low pressure, wherein the SET-low pressure is the lowest operational pressure requirement.
  • 14. The method of claim 13, wherein the method further comprises adjusting, by the processor via a hydraulic manifold, a pressure amount on the casing running tool.
  • 15. The method of claim 14, wherein the method further comprises monitoring, by the processor, the casing running tool via one or more transducers.
  • 16. The method of claim 15, wherein the method further comprises monitoring, by the processor via a operations processor, one or more torque forces needed to operate the casing running tool with respect to the one or more OCTGs.
  • 17. The method of claim 16, wherein the pressure difference is configured to minimize the force needed to attach the casing running tool to one or more OCTGs.
  • 18. The method of claim 17, wherein the method further comprises activating, by the processor, a spring valve upon determining that the pressure has dropped below a certain threshold for operating the casing running tool.
  • 19. The method of claim 18, wherein the method further comprises: determining, by the processor, that the one or more pressure data necessitates an interlock mechanism; andapplying, by the processor, the interlock mechanism to the casing running tool and the operations processor.
  • 20. A non-transitory computer readable medium containing computer executable instructions that, when executed by a wearable device comprising a processor, configure the computer hardware arrangement to perform procedures comprising: receiving, by a processor, one or more pressure data from a operations processor configured to receive data from a sensor on a casing running tool;determining if the one or more pressure data necessitates a change in a hydraulic pressure on the casing running tool;generating a pressure difference sufficient to address the change; andapplying the pressure difference to the casing running tool.
  • 21. A system for automatically adjusting the operations of functions in a tubular running service control system to control a device selected from a casing running tool, a casing while drilling tool, flush mounted spider, and power tongs, wherein the system comprises: one or devices configured to removably attach to one or more oil country tubular goods;an operations processor configured to receive one or more operational data from the device; anda control processor, wherein the control processor is operably connected to one or more functional control devices and wherein the-processor is configured to: receive one or more operations data from the operations processor;determine if the one or more pressure data necessitates a change in any of the controlled devices;generate an operational difference sufficient to address the change; andapply the operational difference to the device.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. provisional application No. 63/468,641 filed on May 24, 2023 the disclosure of which is incorporated herein.

Provisional Applications (1)
Number Date Country
63468641 May 2023 US