The invention is related to systems and methods for delivering a fluid chemical into a wellbore. Typically, a capillary line is run from the top of the well down into a desired location or depth within the well. A fluid is then pumped down the capillary line so that the fluid is emitted from the end of the capillary line. In many instances, an injection valve is attached to the end of the capillary line. The injection valve operates to control the rate at which fluid is emitted and to prevent fluids within the wellbore from entering the capillary line.
The pressure of the fluid within a wellbore increases with depth. The pressure of the fluid in the capillary line must be greater than the pressure of the fluid within the wellbore at the depth at which the fluid is emitted from the capillary line. As a result, it is necessary to use a pump to pressurize the fluid delivered into the capillary line so that the fluid can be emitted from the end of the capillary line.
Typically a production tube extends down into the wellbore. A capillary line used to deliver a fluid into a wellbore is often attached to the outer surface of the production tube via clips, bands or some other sort of attachment mechanism. Unfortunately, it is common for corrosion to occur at the interface between the capillary line and the exterior of the production tube. The corrosion can occur due to the contact between the attachment mechanism, the capillary line and the production tube, due to the pressure applied by a clamp in order to attach the capillary line to the production tube, and as a result of a cathodic corrosion which can occur when two different materials such as carbon steel and chromium steel are brought into engagement. The engagement between the capillary line the attachment mechanism and the production tube also can limit access of a corrosion inhibitor, making corrosion more of an issue. Moreover, the wellbore itself is typically a corrosive environment and is typically filled with various chemicals that exist at high pressures and elevated temperatures. All of these effects can result in a capillary line or tubing leaking or becoming clogged or damaged over time.
When production tubing fails or becomes impaired, it is difficult and expensive to replace. Similarly, when the capillary line is attached to the production tube, it is impossible to conduct any sort of maintenance on an injection valve attached to the end of the capillary line without removing the production tube.
The following detailed description of preferred embodiments refers to the accompanying drawings, which illustrate specific embodiments of the invention. Other embodiments having different structures and operations do not depart from the scope of the present invention.
The systems and methods disclosed herein allow for a fluid capillary line attached to a dynamic valve assembly to be run down the interior of a production tube and to be releasably latched onto a stationary valve assembly mounted on the production tube. While the dynamic valve assembly is latched to the stationary valve assembly, fluid within the capillary line can be delivered through the dynamic valve assembly into the stationary valve assembly. The stationary valve assembly can then deliver the injection fluid to a location outside the production line.
When it is necessary or desirable to perform maintenance or repair operations on the capillary line or the dynamic valve assembly, the dynamic valve assembly can be unlatched from the stationary valve assembly, and the capillary line and the attached dynamic valve assembly can be withdrawn up to the top of the well and removed from the production tube.
This type of arrangement eliminates the need to clamp a capillary line to the exterior production tubing. As a result, corrosion caused by clamping the capillary line to the production tube or due to cathodic or fretting reaction is largely eliminated. This also makes it possible to perform maintenance and repair operations on the capillary line and the attached dynamic valve assembly without the need to remove the production tube from the well.
The stationary valve assembly 100 includes a seating nipple 109 that is secured to the end of the production tube 117 via a collar 115. The seating nipple 109 includes an axial fluid passageway 104 which connects with a radial fluid passageway 106 that extends out to the side of the seating nipple 109. Fluid delivered to the upper end of the axial fluid passageway 104 can be emitted through the radial passageway 106, which ensures that the fluid is delivered outside the production tubing 117.
One or more vent holes 108 can be cut or formed through the length of the seating nipple 109 so that fluid and particles inside the production tube 117 can fall out the bottom of the production tube 117 via the vent holes 108. This helps to prevent particles from collecting at the bottom of the production tube 117, which could interfere latching a dynamic valve assembly to the stationary valve assembly.
The stationary valve assembly also includes an injection valve 110. The injection valve includes a threaded rear connector 116 at the lower end of the injection valve 110 which is screwed into a threaded receiving connector 102 at the top of the seating nipple 109. The injection valve 110 essentially operates as a check valve, allowing fluid to flow down into the seating nipple 109 and then out into the wellbore, but preventing fluid located in the axial flow passageway 104 of the seating nipple 109 from flowing upward into a capillary line when the capillary line is latched onto the seating nipple assembly.
A dart 120 is connected to an upper end of the injection valve 110. In some embodiments, a threaded rear connector 121 on the dart 120 is screwed into a receiving threaded hole 112 at the top of the injection valve 110. The dart 120 operates to open or close a valve located on a dynamic valve assembly, as will be explained in greater detail below.
The dart 120 includes an axial fluid passageway 125 which extends along a portion but not all of the length of the dart 120. The axial fluid passageway 125 is connected to radial fluid passageways 126 which extend outward to the exterior surface of the dart 120. The upper end of the dart includes a tip 127 which is used to open a valve on a dynamic valve assembly, as described below. In addition, the dart 120 includes an outwardly protruding annular ridge 122 which includes both a leading shoulder 123 and a trailing shoulder 124.
The dynamic valve assembly 200 includes a housing 208, which includes a fluid receiving passageway 231 and a fluid delivery passageway 205 that are separated by a valve seat 214. A valve element, which in this embodiment is a ball 212, is movably mounted within the receiving fluid passageway 231. The lower end of the housing can include a seating shoulder 219 which is configured to bear against the leading edge 123 of the annular ridge 122 of the dart 120 when the dart 120 is inserted into the housing 208, as will be described in more detailed below. In some embodiments, an elastic or cushioning member may be inserted into the housing 208 and act as the seating shoulder 219.
As illustrated in
A weight bar 226 is attached to the upper end of the cap 216. The weight bar 226 also includes an axial fluid passageway 225 which extends down its longitudinal axis. The purpose of the weight bar 226 is to provide weight at the end of the capillary line to which the dynamic valve assembly 200 is attached. The weight of the weight bar 226 provides a downward force that is used to help latch the dynamic valve assembly 200 to a stationary valve assembly, as will be described in greater detail below. Centralizers 230 can be located around various portions of the dynamic valve assembly 200, including the housing 205 and the weight bar 226. The centralizers 230 help to keep the dynamic valve assembly 200 centered in the production tube 117 through which it is run.
The lower end of the dynamic valve assembly 200 includes a collet 202 which is attached to a lower end of the housing 208. The collet 202 includes a plurality of prongs 203 which are sufficiently flexible that they can bend outwards and then return to the positions illustrated in
One or more forward seals 210 are also provided on the interior of the lower section of the housing 208. The lower seals 210 act to form a fluid tight seal between the interior of the housing 208 and an exterior of a dart on a stationary valve assembly, as is described below.
The upper end of the weight bar 226 of the dynamic valve assembly 200 is attached to a bottom end of a capillary line. The capillary line can then deliver pressurized fluid into the axial flow passageway 225 of the weight bar 226, through the axial flow passageway 215 of the cap 216 and into the receiving fluid passageway 231 of the housing 208. The ball 212 pressed against the valve seat 214 of the housing 208 by the spring 213 prevents the pressurized fluid from escaping the housing 208 until the dynamic valve assembly 200 has been latched onto a stationary valve assembly.
Once the dynamic valve assembly 200 has been attached to a capillary line that delivers pressurized fluid, the capillary line and the attached dynamic valve assembly 200 are lowered down a production tube 117 that extends down into a wellbore. The bottom of the dynamic valve assembly 200 is then lowered onto and latched to a stationary valve assembly 100 mounted on the production tube 117, such as the one illustrated in
Latching the dynamic valve assembly 200 onto the dart 120 at the top of the stationary valve assembly 100 causes the valve within the housing 208 of the dynamic valve assembly 200 to open so that fluid in the receiving fluid passageway 231 of the housing can flow into the axial fluid passageway 125 of the dart 120 via the radial fluid passageways 126 of the dart 120. The latching process, which results in the valve opening, is described in greater detail below.
As the dynamic valve assembly 200 and capillary line are lowered down the production tube 117, the bottom of the dynamic valve assembly 200 approaches the dart 120 at the top of the stationary valve assembly 100, as illustrated in
Further downward motion of the dynamic valve assembly will cause the sloped surfaces 204 of the prongs 203 of the collet 202 to spread the prongs outward. The material of the collet 202 as well as the length, width and thickness of the prongs 203 of the collet 202 can be selectively adjusted to adjust the amount of force that is required to cause the prongs 203 to flex outward. In addition, one can adjust the slope angle of the leading sloped surfaces 204 so that different amounts of force are required to cause the prongs 203 to flex outward during engagement and latching.
Further downward movement of the dynamic valve assembly causes the pads 201 of the prongs 203 of the collet 202 to move past the trailing shoulder 124 of the annular ridge 122 on the dart 120. At this point, the prongs 203 of the collet 202 contract inward and trailing sloped surfaces 206 at the upper end of the pads 201 of the prongs 203 bear against the trailing shoulder 124 of the annular ridge 122 of the dart 120 to keep the dynamic valve assembly latched onto the dart 120. In addition, the tip 127 of the dart 120 has pushed the ball 212 out of engagement with the valve seat 214 of the housing 208. This slightly compresses the spring 213 which tends to bias the ball 122 into engagement with the valve seat 214.
With the ball 212 moved away from the seat 214, fluid from the capillary line is free to flow down through the interior flow passageway 215 of the cap 216 into the fluid receiving passageway 231 of the housing 208. The fluid can then flow around the ball 212 past the valve seat 214 and past the tip 127 of the dart 122. Note, the diameter of the tip of the dart 122 is smaller than the interior diameter of the associated part of the housing 208, so that fluid can flow through the annular space located between the exterior of the tip 127 of the dart 120 and the interior cylindrical passageway of the housing 208.
The fluid flows along the fluid delivery channel 205 of the housing 208, and then through the radial fluid passageways 126 of the dart 120 into the axial fluid passageway 125 of the dart 120. The fluid can then flow down through the axial fluid passageway 125 of the dart to the injection valve 110 of the stationary valve assembly 100. The fluid can then be delivered from the injection valve 110 into the flow passageway 104 of the associated seating nipple. The fluid can then pass along the the radial passageway 106 of the seating nipple to an area in the wellbore which is at the exterior of the production tube 117.
When one wishes to disconnect the dynamic valve assembly 200 from the stationary valve assembly 100, it is possible to simply draw the capillary line and the attached dynamic valve assembly 200 back up to the top of the wellbore. The amount of force required to unlatch the dynamic valve assembly 200 from the dart 120 of the stationary valve assembly 100 will depend on the flexibility of the prongs 203 on the collet 202 of the dynamic valve assembly, as well as the slope angle of the trailing sloped surfaces 206 of the pads 201 of the prongs 203. One can adjust all these factors to selectively vary the amount of force required to unlatch the dynamic valve assembly 200 from the stationary valve assembly 100.
When the dynamic valve assembly 200 unlatches from the stationary valve assembly 100, the tip 127 of the dart 120 will back away from the ball 212 in the interior of the housing 208 of the dynamic valve assembly 200. The spring 213 will then push the ball 212 back into engagement with the valve seat 214, thereby sealing off the fluid flow from the capillary line. This helps to prevent any fluid from the interior of the production tube 117 from entering the capillary line.
In the embodiments described above, the stationary valve assembly includes a seating nipple 109, an injection valve 110, and the dart 120. All of these elements are permanently mounted to the bottom of the production tube 117. In alternate embodiments some of these elements could be releasably mounted to the bottom of the production tube 117. Also, in alternate embodiments, some of these elements could be moved to the dynamic valve assembly.
The concept here is to assemble the production tube as depicted in
In another alternate embodiment, the elements that are mounted to the seating coupler could include both the dart assembly and an injection valve 110, as depicted in
The dart and injection valve assembly depicted in
The specific features of the various elements of the dynamic valve assembly and the stationary valve assembly in foregoing embodiments are only examples. One could make many modifications to those elements and achieve the same overall functionality. Thus, the descriptions provided above of specific embodiments should in no way be considered limiting.
For example, the ball 212 and seat 214 in the housing 208 of the dynamic valve assembly 200 could be replaced with a different type of actuation mechanism. For example, a dart valve having a stem and a seating surface could replace the ball 212. The stem of the dart valve could extend down into the fluid delivery passageway 205 of the housing. In this case, a stationary element of the stationary valve assembly could push the dart valve upward as the dynamic valve assembly is lowered within the production tubing to open the valve assembly and allow pressurized fluid to flow from the dynamic valve assembly into the stationary valve assembly.
As another example, in the foregoing embodiments the prongs 203 of a collet 202 latch to a outwardly protruding annular ridge 122 of the dart 120 to latch the dynamic valve assembly to the stationary valve assembly. In alternate embodiments a different sort of latching arrangement could be provided. Those of skill in this art are aware of multiple different ways of releasably latching a first tool element to a second tool element within a wellbore, and any such alternate latching arrangement could be used.
The foregoing descriptions related to the delivery and retrieval of a downhole capillary line for injection of fluid into a well. However, the systems and methods described above could be used for the delivery and retrieval of other downhole tools, such as pressure gauges and sensors. Thus, the foregoing descriptions should in no way be considered limiting.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Number | Name | Date | Kind |
---|---|---|---|
10047589 | Boyd | Aug 2018 | B2 |
20200032627 | Salihbegovic | Jan 2020 | A1 |
20200291750 | Hill, Jr. | Sep 2020 | A1 |