This disclosure relates generally to systems and methods for dispensing cylindrical articles.
Various dispensing devices are used to display and to dispense cylindrical articles, such as beverage cans or bottles. However, such dispensing devices are generally formed from rigid plastics, which are costly.
Supporting devices described below are configured to support cartons from which cylindrical articles (e.g., cans, bottles, tolled web like items).
According to one aspect of the present disclosure, a supporting device includes opposed ends, a top panel slanted downwardly towards one of the opposed ends, a bottom panel, and a pair of first and second opposed side panels disposed between the top and bottom panels to form a tubular structure. At least one of the first and second side panels is hingedly connected to the top panel, and the at least one of the first and second side panels comprises at least one guide that extends above the top panel.
In one embodiment, the at least one guide may be formed from part of the top panel.
Dispensing devices described below are configured to receive cylindrical articles (e.g., cans, bottles, rolled web-like items), either in a packaged or discrete condition, on a backward slanted upper deck. The backward-slanted upper deck directs the cylindrical articles toward a back end of the dispensing device onto a forward-slanted lower deck of the dispensing device. The forward slanted lower deck directs the cylindrical articles toward a front end of the dispensing device where the cylindrical articles may be removed one at a time. As the forward most cylindrical article is removed, the remaining articles are gravity fed backward along the backward-slanted upper deck and forward on the forward-slanted lower deck until another article is in position to be removed.
According to an exemplary embodiment, a dispensing device includes an insert and an outer shell formed from two separate blanks respectively. The insert includes an upper deck slanted downwardly towards a back end and a lower deck slanted downwardly towards a front end.
The foregoing has broadly outlined some of the aspects and features of the present disclosure, which should be construed to be merely illustrative of various potential applications. Other beneficial results can be obtained by applying the disclosed information in a different manner or by combining various aspects of the disclosed embodiments. Accordingly, other aspects and a more comprehensive understanding may be obtained by referring to the detailed description of the exemplary embodiments taken in conjunction with the accompanying drawings, in addition to the scope defined by the claims.
Detailed embodiments are disclosed herein. It must be understood that the disclosed embodiments are merely exemplary of various and alternative forms, and combinations thereof. As used herein, the word “exemplary” is used expansively to refer to embodiments that serve as illustrations, specimens, models, or patterns. The figures are not necessarily to scale and some features may be exaggerated or minimized to show details of particular components. In other instances, well-known components, systems, materials, or methods have not been described in detail in order to avoid obscuring the present disclosure. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art.
A dispensing device described herein is formed from two or more blanks. Each blank useful to form the device is a sheet of substrate. As used herein, the term “substrate” includes all manner of foldable sheet material such as paperboard, corrugated board, cardboard, plastic, and the like.
A supporting device described herein may be formed from one blank. The blank useful to form the supporting device is a sheet of substrate such corrugated board. The dispensing may be used alone to display a carton or cartons supported thereon or may be used along with an outer shell to provide a dispensing device described herein.
Exemplary embodiments of dispensing devices described herein are configured to dispense cans from a carton. However, dispensing devices can be configured to dispense cans or other cylindrical articles such as bottles, rolled web-like articles or the like, either in a packaged or discrete condition. The term “discrete condition” used herein refers to the condition wherein the cylindrical articles are not packaged in a carton or other container, or otherwise not bundled or clustered into a single unit.
Exemplary embodiments of supporting devices described herein each is configured to support one carton. However, supporting devices can be configured to support two or more cartons each containing multiple cylindrical articles such as cans, bottles, rolled web-like articles or the like.
As used herein, the term “fold line” refers to all manner of lines that define hinge features in a substrate of sheet material, for facilitating folding portions of the substrate with respect to one another, or otherwise for indicating optimal folding locations in the substrate. For example, a fold line should not be construed as necessarily referring to a single fold line only: indeed a fold line can be formed from one or more parallel weakened lines. A fold line may be, but not limited to, a single score line, a single half cut, a line of perforations, a line of short slits (i.e., an interrupted slit), a line of half-cuts, a line of cuts (i.e., an interrupted cut line), a series of short score lines (i.e., an interrupted score line), any combination thereof or the like. For ease of distinguishing, fold lines are shown as dashed lines in illustrations of blanks.
As used herein, the term “severance line” refers to all manner of lines formed in a substrate of sheet material, that facilitate separating portions of the substrate from one another, or otherwise indicate optimal separation locations on the substrate. For example, a severance line in a substrate of sheet material is predisposed to allow a tear to propagate there-along. A severance line may be a weakened line which includes, but not limited to, a single cut, a single slit, a single half cut, a line of perforations, a line of short slits (i.e., an interrupted slit), a line of half-cuts, a line of cuts (i.e., an interrupted cut line), a series of short score lines (i.e., an interrupted score line), any combination thereof or the like. The elements of a fold line or severance line (such as cuts, scores and half cuts) may be dimensioned and arranged to provide the desired functionality.
The elements of each fold line or each severance line, such as perforations, short slits, half-cuts, slits and scores, can be dimensioned and arranged to provide the desired functionality. For example, a line of perforations can be dimensioned or designed with degrees of weakness to define a fold line and/or a severance line. The line of perforations can be designed to facilitate folding and resist breaking to provide a fold line, to facilitate folding and facilitate breaking with more effort to provide a severable or frangible fold line, or to facilitate breaking with little effort to provide a severance line.
The words “aligned” and “alignment” as used herein each refers to alignment of two or more elements in an erected device, such as an aperture formed in a first of two overlapping panels and a second aperture formed in a second of two overlapping panels. Those elements aligned or in alignment with each other may be aligned with each other in the direction of the thickness of the overlapping panels, the direction along a plane of a panel or simply either vertically or horizontally aligned. For example, when an aperture in a first panel is “aligned with” or “in alignment with” a second aperture in a second panel that is placed in an overlapping arrangement with the first panel, an edge of the aperture may extend along at least a portion of an edge of the second aperture and may be aligned, in the direction of the thickness of the first and second panels, with the second aperture.
Referring now to the drawings, wherein like numerals indicate like elements throughout the several views, the drawings illustrate certain of the various aspects of exemplary embodiments of a dispensing device that is configured to dispense articles from a carton that is supported on the dispensing device.
Referring to
Continuing with
A back guide panel 130 is hingedly connected to a back edge of the bottom panel 116 along a fold line 132.
The fold line 120 is interrupted by a curved severance line 140, a curved severance line 142, and an angled severance line 144. The fold line 122 is interrupted by a curved severance line 150, a curved severance line 152, and an angled severance line 154. The fold line 124 is interrupted by a curved severance line 160, a curved severance line 162, and a severance line 164. The fold line 126 is interrupted by a circular severance line 170, a circular severance line 172, a circular severance line 174, and a severance line 176.
A bottom edge of the first side panel 110 includes a circular cutout 180, a circular cutout 182, and a circular cutout 184. The first side panel 110 includes a wing portion 190 and the second side panel 114 includes a wing portion 192. The wing portion 190 and the wing portion 192 are separated from one another by a severance line 194. The wing portion 190 and the wing portion 192 are separated from the top panel 112 by an aperture 196.
The first side panel 110 includes a curved front edge 200. The top panel 112 includes a curved front edge 202. The second side panel 114 includes a curved front edge 206. The curved front edge 202 includes a medial cutout 204. The bottom panel 116 includes a slot 208.
Referring to
The outer shell blank 104 includes a back panel 232, a first back flap 234, and a second back flap 238 that are configured to form a back wall of the outer shell 106. The back panel 232 is hingedly connected to the top panel 212 along a fold line 242. The first back flap 234 is hingedly connected to the first side panel 214 along a fold line 244. The second back flap 238 is hingedly connected to the second side panel 218 along a fold line 248. A securing tab 250 is hingedly connected to the back panel 232 along a fold line 252 at a bottom edge of the back panel 232.
The outer shell blank 104 includes features for forming a front stopping wall of the dispensing device 108. The outer shell blank 104 includes a first front flap 254, a front wall panel 256, and a second front flap 258. The first front flap 254 is hingedly connected to the first side panel 214 along a fold line 264. The front wall panel 256 is hingedly connected to the bottom panel 216 along a fold line 266. The second front flap 258 is hingedly connected to the second side panel 218 along a fold line 268.
The front wall panel 256 includes an inner panel 270 and an outer panel 272. The inner panel 270 is hingedly connected to the outer panel 272 along a double fold line 274. The fold line 274 is substantially parallel to the fold line 266 along which the outer front panel 272 is hingedly connected to the bottom panel 216. The inner panel 270 is distal from the fold line 266 and the outer panel 272 is proximal to the fold line 266.
The bottom panel 216 includes a slot 276 that is adjacent the fold line 266. The inner panel 270 includes a locking tab 278. The locking tab 278 is positioned at the distal end of the front wall panel 256 and is configured to be received in the slot 276.
The top panel 212 includes a curved front edge 280, the first side panel 214 includes a curved front edge 282, and the second side panel 218 includes a curved front edge 284. The first side panel 214 includes a cutout 286 adjacent the fold line 264. The second side panel 218 includes a cutout 288 adjacent the fold line 268.
The insert/supporting device 102, the outer shell 106, and the dispensing device 108 can be erected from the insert blank 100 and the outer shell blank 104 with folding and securing operations described below. The order of the steps can be altered according to manufacturing requirements, steps may be added or omitted, and the means for securing components to one another may vary. For example, the surfaces of sheet material may be secured together by means for securing including tape, staples, interlocking folds, hook and loop fasteners, glue or other adhesives, combinations thereof, and the like.
Referring to
The circular cutout 180, the circular cutout 182, and the circular cutout 184 are positioned to receive engaging tabs 370, 372, 374 (
The tab and cutout locking mechanism restricts movement of the first side panel 110 in the plane defined by the first side panel 110 (e.g., longitudinal and vertical movement). The insert/supporting device 102 is further supported by the outer shell 106 as described in further detail below to restrict movement perpendicular to the plane defined by the first side panel 110 (e.g., horizontal movement).
The first side panel 110, the top panel 112, the second side panel 114, and the bottom panel 116 provide a tubular structure and define the walls of the insert/supporting device 102. The first side panel 110 defines a first side wall 310, the top panel 112 defines a top wall 312, the second side panel 114 defines a second side wall 314, and the bottom panel 116 defines a bottom wall 316.
The curved severance line 140 defines a carton guide 340, the curved severance line 142 defines a carton guide 342, the curved severance line 150 defines a carton guide 350, and the curved severance line 152 defines a carton guide 352. The carton guides extend above the top wall 312 along the length of the top wall 312 to position and keep a carton straight as it is inserted into the dispensing device 108 and moves across the top wall 312.
Similarly, the wing portion 190 defines a wing 390 and the wing portion 192 defines a wing 392. The wing 390 and the wing 392 position and secure a carton toward a back end of the first side wall 310 and the second side wall 314 adjacent a top opening 396. The top opening 396 is adjacent a back edge 398 of the top wall 312. The wings 390, 392 extend farther up the side wall of a carton than the carton guides 340, 342, 350, 352 and thereby provide more support. Additional support at the back end of a carton keeps the carton square to facilitate movement of articles out of the carton and through the top opening 396 as described in further detail below.
The curved severance line 160 defines a foot 360 and the curved severance line 162 defines a foot 362. The edge panel 118 defines a foot 318. The foot 360, the foot 362, and the foot 318 are tapered and angle the bottom wall 316. A plane of the bottom wall 316 is at an angle with respect to a plane that includes (e.g., is defined by) the coplanar bottom edges of the foot 360, the foot 362, and the foot 318. The bottom wall 316 slants downwardly from a back end of the insert/supporting device 102 towards a front end of the insert/supporting device 102.
A plane of the top wall 312, for example as defined by the fold line 120 and the fold line 122, is at an angle with respect to a plane defined by the coplanar bottom edge of the foot 360, the foot 362, and the foot 318. The top wall 312 slants downwardly from the front end of the insert/supporting device 102 towards the back in of the insert/supporting device 102.
The back guide panel 130 is folded toward the back edge 398 of the top wall 312 along the fold line 132 to provide a back guide 330. The back guide 330 is positioned below the top opening 396 to facilitate the movement of articles from the top wall 312 to the bottom wall 316.
The curved front edge 200, the curved front edge 202, and the curved front edge 206 define a front end opening 334 that facilitates removing an article from the dispensing device 108. The front end opening 334 extends along the side walls 310, 314 to allow a hand to grasp the ends of an article.
The insert/supporting device 102 thus constructed may be used alone to display a carton which may be placed on the top wall 312. To use the supporting device 102 alone without combining it with an outer shell, the supporting device 102 may be placed on a store shelf with the back guide 330 facing a store isle or consumers. A carton containing multiple cylindrical articles may be placed on the top wall with a dispensing feature (or otherwise access opening) of the carton facing the store isle or the consumers. The size of the supporting device may be enlarged or modified to support two or more cartons on the top wall.
Referring to
Glue or other adhesive is applied to the outside surface of the edge panel 210. The second side panel 218 is folded toward the inside surface of the bottom panel 216 and toward the inside surface of the first side panel 214. The inside surface of the second side panel 218 overlaps the inside surface of the bottom panel 216, the inside surface of the first side panel 214, and the outside surface of the edge panel 210. The inside surface of the second side panel 218 is secured to the outside surface of the edge panel 210 and the second side panel 218 is thereby hingedly connected to the top panel 212 along the fold line 220.
The top panel 212, the first side panel 214, the bottom panel 216, and the second side panel 218 provide a collapsed tubular structure. The collapsed tubular structure is erected by folding along the fold line 220, the fold line 222, the fold line 224, and the fold line 226 until the top panel 212 is substantially perpendicular to the first side panel 214 in the second side panel 218 and the bottom panel 216 is substantially perpendicular to the first side panel 214 and the second side panel 218. The top panel 212 defines a top wall 412, the first side panel 214 defines a first side wall 414, the bottom panel 216 defines a bottom wall 416, and the second side panel 218 defines a second side wall 418. The erected tubular structure includes a front open end 434 and a back open end.
The curved front edge 280, the curved front edge 282, the curved front edge 284, the cutout 286, and the cutout 288 define the front open end 434. The curved front edges 280, 282, 284 together provide a recessed upper area of the front open end 434, which facilitates displaying, inserting, and removing a carton. The cutouts 286, 299 extend along the side walls 414, 418 to allow a hand to grasp the ends of an article.
The first back flap 234 and the second back flap 238 are folded inwardly along the fold line 244 and the fold line 248 toward the back open end until they are substantially coplanar. The back panel 232 is folded inwardly toward the back open end and overlaps the outside surfaces of the first back flap 234 and the second back flap 238. The tab 250 is folded along the fold line 252 and tucked under a lower edge the first back flap 234 and a lower edge of the second back flap 238 with the outside surface of the tab 250 in contact with the bottom wall 416. The tab 250 includes hooked ends and secures the back panel 232 in place. The back panel defines a back wall 432 of the outer shell 106.
Referring to
The first side wall 310 is supported by the first side wall 414 and the tabs 370, 372, 374 are supported in the circular cutouts 180, 182, 184 by the first side wall 414. For example, the first side wall 414 restricts the horizontal or lateral movement of the first side wall 310 or the tabs 370, 372, 374.
Referring to
The dispensing device 108 is thereafter formed as shown in
The dispensing device includes a carton opening 540 for receiving a carton on the backward slanted upper deck 532 and includes a dispensing opening 542 through which articles 602 can be removed. The carton opening 540 is defined by an upper portion of the front open end 434 and the backward slanted upper deck 532. The dispensing opening 542 is defined by a lower portion of the front open end 434, the front end opening 334, and the front wall 518. The front wall 518 obstructs the movement of articles at the lower end of the forward slanted lower deck 530 to position articles to be removed through the dispensing opening 542. The dispensing opening 542 extends along the first side wall 510 and the second side wall 514 to allow a hand to engage ends of a forwardmost article 602.
The carton 600 illustrated in
The bottom wall 616 of the carton 600 includes a bottom opening 630. The bottom opening 630 is formed toward the back wall 620 such that, when the carton 600 is received in the dispensing device 108, the bottom opening 630 aligns with the top opening 396 and articles 602 are allowed to move through both the bottom opening 630 and the top opening 396.
The carton 600 is inserted into the carton opening 540 and slides across the backward slanted upper deck 532 until it reaches the back wall 520. As the carton 600 rests on the backward slanted upper deck 532, articles 602 in the carton 600 are biased or directed toward a back end of the dispensing device 108 (e.g., back wall 520) where the articles 602 can move through the aligned openings 396, 630, and onto the forward slanted lower deck 530.
To prevent bridging, the back guide 330 is configured to push an article that moves through the aligned openings 396, 630 forward towards the front end of the dispensing device 108 (e.g., away from back wall 520). The back guide 330 is angled with respect to the back wall 520.
The forward slanted lower deck 530 biases or directs the articles 602 toward a front end of the dispensing device 108 (e.g., the front wall 518). The front wall 518 stops an article 602 and positions the article 602 next to the dispensing opening 542 where the article 602 can be dispensed from the dispensing device 108 through the dispensing opening 542.
The above-described embodiments are merely exemplary illustrations of implementations set forth for a clear understanding of principles. Variations, modifications, and combinations may be made to the above-described embodiments without departing from the scope of the claims. All such variations, modifications, and combinations are included herein by the scope of this disclosure and the following claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US14/69890 | 12/12/2014 | WO | 00 |
Number | Date | Country | |
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61915551 | Dec 2013 | US |