The present invention relates to an apparatus for at least drying an electrically insulated boom of an aerial lift, and methods for the use of same.
Maintenance of electrical transmission lines while they are energized is a common task that is completed using a variety of methods. One of these methods is direct contact, commonly referred to as “barehand”, where a worker is insulated from the ground and then energized at the same potential as the live conductor. Using this method the worker can directly touch and manipulate the energized components as long as the worker is insulated and maintains an adequate distance from areas of different potential such as the ground or adjacent phases.
Insulation from the ground is typically accomplished through the use of an insulated aerial manlift commonly referred to as a bucket truck, such as the insulated boom of a bucket truck, as seen for example in
Regardless of bucket truck or insulated boom design, maintaining the dielectric properties of the insulated section are key to ensuring safety of the workers during barehand operations. During use, transportation, storage, etc. conductive particles from various sources including but not limited to soil, dust, salt, pollution, commonly collect on the exterior and interior surfaces of the insulated boom. The presence of these contaminates, in small amounts, will not by themselves cause a dielectric failure. Moisture can also appear on the surfaces of the insulated boom as a result of dew point, humidity, and precipitation, including rain, snow, fog or frost. Accumulation of moisture on the interior and exterior surfaces of the insulated boom in combination with these contaminants greatly decreases the surface electrical resistance of the boom. As the surface resistance decreases, current flowing on the inside and outside of the insulated boom section increases. At a certain point this current becomes so great that the insulated boom in fact becomes a conductive path to ground and a complete electrical failure or “flashover” can occur.
Contaminants on the surfaces of the insulated boom create areas of different resistance or conductance. If the distance between these areas is great enough and the insulation is clean enough, no current will flow. However with the addition of some moisture, resistance to conduction between the areas can be overcome and current will flow.
To avoid conducting current, insulated booms may be designed to deter moisture and for ease of cleaning. The outer surface of the boom is often smooth and coated with hydrophobic wax in order to resist the buildup of moisture and contaminants and to promote beading in the event of moisture build up. In some designs, the interior of the boom is sealed and a desiccant, such as silica gel is placed within the boom to collect moisture. However, most booms in common use are not sealed, as the interior spaces of the booms are often used to contain components for the control of the boom and bucket such as hydraulic lines, fiber-optic cables, and bucket leveling rods. To allow access to these components and to allow them to move as the bucket moves, the insulated section of the boom hereinafter referred to as the insulated boom, is left unsealed and open at either end.
Prior to and during barehand operations, the insulated boom is electrically tested and monitored for current leakage. Industry standards usually allow 1 micro-amp per kV of the voltage to ground. To measure leakage current, metal collector bands are typically located at the bottom end of the insulated section of the boom around the outside and inside of the boom. Also all hoses, fiber optic links and leveling rods have metal bands to collect any leakage current. All these collector bands are connected together and run through a current leakage meter to ground.
In a typical barehand procedure, the upper end of the boom is first energized by contacting one phase of the energized powerline and the leakage current of the insulated section of the boom is measured. If the leakage current is below the maximum level, the boom is left in place for three minutes and the leakage current is checked again. If the leakage current is above the maximum level, then the boom is immediately removed from the line and cleaned and dried. Usually high readings are the result of moisture and contamination on the inside and outside surfaces of the boom. Once the boom has been cleaned and dried it is retested. If leakage current is below the maximum level, then barehand work can proceed.
During the barehand work, the leakage current is constantly monitored and an audible alarm will sound if a preset leakage current value is exceeded. The normal leakage current value is usually well below the maximum allowed. Changing moisture conditions can cause the leakage current to increase and set off the alarm. If this occurs the boom is removed from the line, cleaned, dried and retested before work can begin again.
Controlling moisture levels on the interior and exterior surfaces of the boom is critical. In some jurisdictions or for some power utility companies work cannot be performed when humidity is above 80%. During periods of rapid temperature change, especially in humid environments, condensation will begin to form on the interior and exterior surfaces of the boom. If this occurs work must be halted, or cannot begin until the surface resistance of the boom has been restored. The surface moisture is wiped off using a clean rag, and the interior moisture must be allowed to dry. This is typically accomplished by raising the insulated section of the boom to a near vertical position and allowing ambient airflow to eventually dry the interior of the boom. The boom may also be positioned in the sunlight if possible, in order to warm and facilitate evaporation from the boom as quickly as possible.
The result is that work cannot be completed during these periods of precipitation or humidity. Often an entire crew of people can spend hours waiting for conditions to improve and waiting for the interior and exterior of the insulated boom to dry before work can begin, causing insufficient and costly downtime.
In published US Patent Application, publication number US 2004/0255986, a superheated steam is flowed through a boom, then concentrated into a pressurized jet at the output end of the boom so as to be directed onto equipment to be cleaned.
U.S. Pat. No. 4,877,422 teaches drying the interior of an insulated boom by supplying a constant stream of non-heated air from an air source into the boom during the course of the barehand or other operations on conductors. Air exiting from an outlet end the boom is removed or purged to atmosphere and may be monitored for humidity. The air supply may be a compressor on the aerial lift truck. There is no suggestion of using an airstream on the outside of the boom, nor of re-utilizing the air stream flowing from the interior of the boom.
A system is provided for use with an insulated boom section of the bucket truck so as to dry the insulated boom section. The system comprises a source of high volume and pressure dry air; one or more interior air diffusers positioned at a first end of the insulated boom section and connected to the source of high volume and pressure dry air to direct the air into the interior of the insulated boom section so as to flow from the first end to a second, opposite, end of the insulated boom section. One or more exterior air diffusers are positioned at the first end of the insulated boom section and connected to the source of high volume and pressure dry air to direct the air to along an exterior surface of the insulated boom section, from the first end to the second end of the insulated boom section.
In a further embodiment the system further comprises one or more vents positioned at the second end of the insulated boom section. The vents are in fluid communication between the interior and the exterior surface of the insulated boom section. A collector-diffuser is positioned at the second end of the insulated boom section to collect the air exiting the interior of the insulated boom section from the one or more vents and to diffuse the exiting air downwards along the exterior surface of the insulated boom section, in a direction from the second end to the first end. Preferably the second end of the boom is the distal end, distal from an elbow on the boom, and adjacent the bucket.
In one embodiment, the source of high volume and pressure dry air includes an electric heater-blower so as to both dry, heat and direct the airflow along the boom.
In a further embodiment, the source of high volume and pressure dry air includes an air dryer so as to dry the air being blown along the insulated boom section.
In a further embodiment, the system may also include one or more concentrator-diffusers positioned at intervals along the length of the insulated boom section to concentrate the air travelling along the exterior surface of the insulated boom section and direct it further along the exterior surface of the insulated boom section.
In a further embodiment, the system further comprises an air heater in connection with the source of high volume and pressure dry air.
A method is also provided for drying both the interior and exterior surfaces simultaneously of an insulated boom section of the boom of a bucket truck. The method includes the steps of providing a source of high volume and pressure dry air; directing the high volume and pressure dry air from the source into an interior of the insulated boom section from a first end to a second, opposite, end of the insulated boom section, and also simultaneously directing the source of high volume and pressure dry air from the source along an exterior surface of the insulated boom section, from the first end to the second end of the insulated boom section.
The boom of a bucket truck is further provided in another aspect of the invention that includes at least one insulated boom section adjacent a bucket of the truck, the insulated boom section comprising a first end, a second opposite end, an interior and exterior surface, a source of high volume and pressure dry air, one or more interior air diffusers positioned at the first end of the insulated boom section and connected to the source of high volume and pressure dry air to direct a flow of the air into the interior of the insulated boom section from the first end to the second opposite end; and one or more exterior air diffusers positioned at the first end of the insulated boom section and connected to the source of high volume and pressure dry air to direct a flow of the air to along the exterior surface of the insulated boom section, from the first end to the second opposite end.
It is to be understood that other aspects of the present invention will become readily apparent to those skilled in the art from the following detailed description, wherein various embodiments of the invention are shown and described by way of illustration. As will be realized, the invention is capable for other and different embodiments and its several details are capable of modification in various other respects, all without departing from the spirit and scope of the present invention. Accordingly the drawings and detailed description are to be regarded as illustrative in nature and not as restrictive.
A further, detailed, description of the invention, briefly described above, will follow by reference to the following drawings of specific embodiments of the invention. The drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. In the drawings:
The drawings are not necessarily to scale and in some instances proportions may have been altered in order to more clearly depict certain features.
The following description of embodiments is provided by way of illustration of an example, or examples, of particular embodiments of the principles of various aspects of the present invention. These examples are provided for the purposes of explanation, and not of limitation, of those principles and of the invention in its various aspects.
Generally, with reference to
Alternatively air lines 10A and 10B may be combined in a single air line (not shown). The single air line may then split into two, separate and dedicated air lines, one for each of boom interior 4A and boom exterior 4B at the base end of insulated boom section 4 and at such point the separate streams of the air flow may be controlled by separate regulators and valves.
In order to maintain insulating qualities of the insulated boom section 4, air lines 10A and 10B may preferably be comprised of electrically insulated hose or pipe. That is, the electrically insulated hose or pipe itself may be a dielectric material. Such electrically insulated hose or pipe may extend for example a full length from the air source, for example on the back of the bucket truck, to insulated boom section 4, or alternatively, air lines 10A and 10B can be non-insulated from the back or rear of the bucket truck up to the insulated boom section 4, except the air lines 10A and 10B can be electrically insulated along the insulated boom section 8.
With references to the figures, the insulated boom section 4 may be provided with one or more internal and external air diffusers 20, 22 to deliver air to boom interior 4A and exterior 4B, respectively. The air may advantageously in one embodiment be warmed, dry air. Internal air diffuser 20 distributes air equally to, around and along the boom interior 4A of insulated boom section 4. External air diffuser 22 distributes air equally to, around, and along boom exterior 4B of insulated boom section 4.
While the figures show air diffusers 20 and 22 being proximate a bottom end 4C of the insulated boom section 4 of the boom 2, with air flowing in the direction of arrows A and B towards upper end 4D, such as toward bucket 6, of the insulated boom section 4, it would be well understood by a person of skill in the art that air diffusers 20 and 22 may be placed proximal the upper end 4D of the insulated boom section 4, and gas flow would in such case be in the opposite direction of arrows A and B, towards the bottom 4C of the insulated boom section 4. Further, more than one of air diffuser 20 or 22 may be required along the length of boom section 4. The length of boom section 4 may be such that the air flow required to dry the interior or exterior of boom section 4, requires sufficient pressure and/or volume that the forced air flow is done in stages along boom section 4. Thus, a plurality of the diffusers 20, 22 may be spaced, e.g. equally spaced, along boom section 4.
The boom interior 4A may conventionally, as described earlier, carry or contain hydraulic hoses 30 and leveling rods 32. Consequently, flow of gas within and along boom interior 4A flowing in the direction of arrows B (shown as dotted lines in
The air flowing in boom interior 4A is injected into and along boom interior 4A from internal air diffuser 20. Although not shown, it will be understood by one skilled in the art that to achieve drying air flow in direction B, in one embodiment interior air diffuser 20 may include at least one manifold directing the air flow to nozzles within boom interior 4A which direct the high volume flow, advantageously under pressure as described below in direction B. For example the manifold for internal air diffuser 20 may function similarly to manifold 24, and may also be annular to distribute the air flow to nozzles arranged in a spaced apart array, circumferentially around the interior base end of boom interior 4A.
In one embodiment, air diffuser 20 is mountable into a port or otherwise through an opening in the lower elbow of the boom such as seen in
The air may be any readily available inert gas, but is more preferably dry air. The air may be directed from the nozzles at either a high volume and low pressure, or at a low volume and high pressure, or at a high volume and high pressure. The movement of air simultaneously through the boom interior 4A and along the boom exterior 4B serves to provide both a drying effect to decrease moisture within boom interior 4A, and on the boom exterior 4B of the insulated boom section 4, as well as to physically move contaminants and any surface charges off the insulation and away from the grounded sections of the bucket truck. The air may advantageously be dried or dehumidified prior to being directed within and along the insulated boom section 4. Further preferably, the air may be heated to aid in evaporation and removal of moisture.
Any number of sources maybe used to provide the dried and optionally heated air. One or more electric style air heater/blowers may be installed on insulated boom section 4, at the bottom end 4C, and may be powered by the on-board electric power, battery, or generator, as examples. Alternatively, compressed, dried and optionally heated, air could be delivered via air lines 10A, and 10B to the bottom end of the insulated boom section 4 by an external air compressor driven by a gas, diesel, hydraulic or electric motor. Such an air compressor could be placed on the top of the bed of the bucket truck or in a towed trailer, but in either case the air compressor would be a separate portable unit. Dried and optionally heated and compressed or pressurized air would be delivered by means of an air hose installed within or alongside the lower boom sections and then delivered by means of a regulator and a valve for example located at the lower end of the insulated boom section 4 of the boom or at the air compressor.
In one embodiment of the present invention, illustrated in
The air compressor 14 may be of any type known in the industry including those run by diesel, gas, electricity or hydraulically. The air compressor 14 is preferably mounted on a deck of the bucket truck, but can also be provide on a separate trailer or vehicle (not shown). Connected to the air compressor 14 is the air dryer 16 to remove any moisture from the air. The air dryer 16 may be connected in series with the air compressor 14. The air dryer can be a standard air dryer or it can comprise an electric or gas heater to dry the air thereby removing humidity from the air.
In an optional embodiment, a heater 18 can be connected to a downstream end of the air dryer to warm the compressed or pressurized and dried air, to increase the effectiveness of removing moisture from the boom interior 4A and exterior 4B. The air can be delivered to a bottom end of the insulated boom section 4 via the air lines described above.
In a second embodiment of the present invention, which is not intended to be limiting, the supply of air over, across and in contact with the exterior 4B of the insulated boom section 4 comes from an air compressor 14, air dryer 16, and an optional heater 18. In this embodiment, an internal electric heater/blower 34A (shown in
As before, the air compressor 14 is preferably mounted on a deck of the truck, but can also be provide on a separate trailer or vehicle (not shown). Connected to the air compressor 14 is the air dryer 16 to remove any moisture from the air. In an optional embodiment, a heater 18 can be connected to a downstream end of the air dryer to warm the compressed and dried air, to increase the effectiveness of removing moisture from the boom interior 4A and boom exterior 4B. The air can be delivered to a bottom end of the insulated boom section 4 of the boom 2, via an external airline 10B alongside the lower sections of the boom 2. Air flow may be controlled by a regulator and valve anywhere along the external airline 10B. Again, an external air diffuser 22 is used to direct the air flow along an external surface 4B of insulated boom section 4 of the boom 2.
In a third embodiment, as illustrated in
In this third embodiment, to dry the boom interior 4A, an internal electric heater/blower 34A is also used to blow, dry warm air through, and when positioned in an in-use position, up through the boom interior 4A. These electric heater/blowers 34A, 34B may be powered by batteries, the electrical system of the truck or optionally by a separate gas or diesel generator 36 mounted on a deck of the truck or mounted on a separate trailer or vehicle.
Power to the electric heater/blowers may be delivered to the bottom of the insulated boom section 4 of the boom 2 via one or more electric cables 38A, 38B alongside or inside the lower sections of the boom 2. More than one electric heater/blower 34A, 34B could also be used at the bottom of the insulated boom section 4 of the boom 2. Air flow can be controlled by adjustable switches anywhere along the electric cables 38A, 38B, to the insulated boom section 4 of the boom 2.
As described above and again, with reference to
With reference to
With reference to
To provide communication between the insulated boom interior 4A and the insulated boom exterior surface 4B one or more vents may be formed at the end of the insulated boom section 4 near the corona ring 46. In a further preferred embodiment, one or more vanes (not shown) may be fixed into each vent to drive dry high-pressure air from the insulated boom interior 4A to the insulated boom exterior surface 4B of the insulated boom section 4 of the boom 2. In environments with light precipitation or high humidity, the insulated section of the boom 4 between the corona ring 46 and the bottom of the boom 4C, is the most critical. The air diffuser is most preferably located near the corona ring to drive high-pressure air exiting the insulated boom interior 4A back along the insulated boom exterior 4B of the insulated boom section 4 at the energized end 4D.
With reference to
In supplying air to the insulated boom section 4 of the boom 2, the interior and exterior air lines 10A, 10B may be insulated, that is, dielectric, air hoses. Such air hoses may be plumbed through the boom interior 4A and may then be directed at specific points outwards onto the boom exterior 4B.
The high pressure and/or high volume dry air delivered along insulated boom section 4 serves to rapidly and simultaneously dry both the insulated boom interior 4A and insulated boom exterior 4B and reduces the wait time required before work can begin using the boom 2 for barehand operations in an energized environment. The system may further provide the insulated boom section 4 with interior and exterior drying during energized work in adverse conditions such as during periods of high humidity.
The present system for providing and distributing high volume and pressure air along the exterior surface of the insulated boom further serves to strip charged particles and contaminants from the surface of the insulation and drive them off the surface of the boom and away from the grounded end of the insulated section. By continually removing interior and exterior moisture and exterior surface charge and contamination, the insulated boom inhibits areas of differing potential from developing that may lead to dielectric failure of the insulated section. Removing these charged particles from the surface of the insulated boom section 4 will also work to decrease leakage current moving along the insulated section of the boom.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to those embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the full scope consistent with the claims, wherein reference to an element in the singular, such as by use of the article “a” or “an” is not intended to mean “one and only one” unless specifically so stated, but rather “one or more”. All structural and functional equivalents to the elements of the various embodiments described throughout the disclosure that are known or later come to be known to those of ordinary skill in the art are intended to be encompassed by the elements of the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed under the provisions of 35 USC 112, sixth paragraph, unless the element is expressly recited using the phrase “means for” or “step for”.
Number | Date | Country | Kind |
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2986535 | Nov 2017 | CA | national |
This application claims priority from U.S. Provisional Patent Application No. 62/574,005, filed on Oct. 18, 2017 and Canadian Patent Application No. 2,986,535 filed on Nov. 23, 2017, both entitled, “Systems and Methods for Drying and Cleaning An Aerial Lift Electrically Insulated Boom”, entireties of which are incorporated herein by reference.
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