The present disclosure generally relates to grade control systems for work machines, and, more specifically, operating enabled two-dimensional (2D) grade control systems in both an active mode and an inactive, or armed, mode.
Work machines with ground-engaging blades can be used to shape and smooth ground surfaces. For example, work machines, including dozers, crawlers, and motor graders among other bladed work machines are well-suited for moving relatively large volumes areas of earth, including, for example, in connection with performing grading operations. Bladed work machines can be configured to accommodate an operator to manipulate a blade of the work machine in multiple degrees of freedom (DOFs). For example, an operator may be able to adjust the height, pitch, and rotational angle of the blade through an electro-hydraulic system. Such multi-DOF blade movement provides a powerful and flexible tool in grading operations, including, for example, with respect to leveling and/or providing a slope(s) to an area(s) of ground surface.
With respect to a bladed work machine being operated during a grading operation, as the work machine performs the grading operation, the operator of the work machine may be need to repeatedly move the position of the blade. For example, when the work machine is to move, or perform a pass, along the ground, the operator may have to move the blade, such as, for example, lower the blade, to a position at which the blade is, or will become, oriented to perform a grading related operation on the ground surface. When a particular pass is completed, the operator may again move the blade, such as, for example, raise the blade, away from the ground so that the blade does not contact ground material as the work machine is repositioned for another pass. With the work machine repositioned to perform another pass, the operator may again reposition the blade, such as, for example, lower the blade, so that the blade is, or will become, positioned to again perform a grading related operation on the ground surface. As grading the ground surface to attain a particular grade can take numerous passes, the operator can, at least with some systems, repeatedly being raising and lowering the blade. Such time and effort can be further exacerbated if the operator has to also repeatedly perform additional operations in addition to the raising and lowering of the blade, including with respect to additional repeated operations relating to the enablement of a grade control system, such as, for example, a two-dimensional (2D) grade control system.
The present disclosure may comprise one or more of the following features and combinations thereof.
In one embodiment of the present disclosure, a method is provided for controlling a two-dimensional grade control system of a bladed work machine. The method can include enabling the two-dimensional grade control system, and determining at least a portion of a blade of the bladed work machine is positioned inside an activation window. Additionally, the enabled two-dimensional control system can be placed in an active mode in response to the determining the portion of the blade is positioned inside the activation window, wherein, in the active mode, the two-dimensional grade control system automatically controls an orientation of the blade. The method can also include determining the blade of the bladed work machine is positioned outside the activation window, and placing the enabled two-dimensional control system in an inactive mode in response to the determining the blade is positioned outside the activation window. In the inactive mode, the two-dimensional grade control system remains enabled but does not automatically control the orientation of the blade. The method can further include changing, while the two-dimensional grade control system has continuously remained enabled, the two-dimensional grade control system from the inactive mode to the active mode in response to determining the portion of the blade that had previously been outside the activation window is positioned in the activation window.
In another embodiment, and apparatus is provided that can include a bladed work machine having a blade, the blade configured to engage a ground material. The apparatus can also include a control system having a two-dimensional grade control system, the two dimensional grade control system comprising a memory device coupled with at least one processor. The memory device can include instructions that, when executed by the at least one processor, cause the at least one processor to receive a signal from a user interface of the bladed work machine that enables the two-dimensional grade control system to provide an enabled two-dimensional grade control system, and determine at least a portion of a blade of the bladed work machine is positioned inside an activation window. Further, the memory device can include instructions that, when executed by the at least one processor, cause the at least one processor to place the enabled two-dimensional control system in an active mode in response to the portion of the blade being determined to be positioned inside the activation window, wherein, in the active mode, the enabled two-dimensional grade control system automatically controls an orientation of the blade, and determine the blade of the bladed work machine is positioned outside the activation window. Additionally, the memory device can include instructions that, when executed by the at least one processor, cause the at least one processor to place the enabled two-dimensional control system in an inactive mode in response to the blade being determined to be positioned outside the activation window, wherein, in the inactive mode, the enabled two-dimensional grade control system remains enabled but does not automatically control the orientation of the blade. The memory device can also include instructions that, when executed by the at least one processor, cause the at least one processor to change, while the enabled two-dimensional grade control system has remained enabled and not subsequently entered a disabled state, the enabled two-dimensional grade control system from the inactive mode to the active mode in response to determining the portion of the blade that had previously been outside the activation window is positioned in the activation window.
These and other features of the present disclosure will become more apparent from the following description of the illustrative embodiments.
The disclosure contained herein is illustrated by way of example and not by way of limitation in the accompanying figures. For simplicity and clarity of illustration, elements illustrated in the figures are not necessarily drawn to scale. For example, the dimensions of some elements may be exaggerated relative to other elements for clarity. Further, where considered appropriate, reference labels have been repeated among the figures to indicate corresponding or analogous elements.
Corresponding reference numerals are used to indicate corresponding parts throughout the several views.
While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will be described herein in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives consistent with the present disclosure and the appended claims.
References in the specification to “one embodiment,” “an embodiment,” “an illustrative embodiment,” etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may or may not necessarily include that particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described. Additionally, it should be appreciated that items included in a list in the form of “at least one A, B, and C” can mean (A); (B); (C); (A and B); (A and C); (B and C); or (A, B, and C). Similarly, items listed in the form of “at least one of A, B, or C” can mean (A); (B); (C); (A and B); (A and C); (B and C); or (A, B, and C).
In the drawings, some structural or method features may be shown in specific arrangements and/or orderings. However, it should be appreciated that such specific arrangements and/or orderings may not be required. Rather, in some embodiments, such features may be arranged in a different manner and/or order than shown in the illustrative figures. Additionally, the inclusion of a structural or method feature in a particular figure is not meant to imply that such feature is required in all embodiments and, in some embodiments, may not be included or may be combined with other features.
A number of features described below may be illustrated in the drawings in phantom. Depiction of certain features in phantom is intended to convey that those features may be hidden or present in one or more embodiments, while not necessarily present in other embodiments. Additionally, in the one or more embodiments in which those features may be present, illustration of the features in phantom is intended to convey that the features may have location(s) and/or position(s) different from the locations(s) and/or position(s) shown.
The embodiments of the present disclosure described below are not intended to be exhaustive or to limit the disclosure to the precise forms in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may appreciate and understand the principles and practices of the present disclosure.
The work machine 100 can include an operator cab 136 that can be located on a chassis 140 of the work machine 100. The operator cab 136 and the ground-engaging blade 142 can both be mounted on the chassis 140 so that, at least in certain embodiments, a front side of the operator cab 136 can face in a working, or forward, direction of the ground-engaging blade 142, such as for example where the ground-engaging blade 142 is front-mounted. A control station, including a user interface 168 (
The illustrated work machine 100 further includes a control system 138 including a work vehicle controller 160 (
The work machine 100 is supported on the ground by an undercarriage 114 that can include ground engaging units 116, 118. In the illustrated embodiment, the ground engaging units 116, 118 are formed by a left track and a right track, and provide tractive force for the work machine 100. According to such an embodiment, each ground engaging unit 116, 118 can be comprised of shoes with grousers that sink into the ground to increase traction, and interconnecting components that allow the ground engaging unit 116, 118, in this example, tracks, to rotate about front idlers 120, track rollers 122, rear sprockets 124 and top idlers 126. Such interconnecting components can include links, pins, bushings, and guides, to name a few components. Front idlers 120, track rollers 122, and rear sprockets 124, on both the left and right sides of the work machine 100, provide support for the work machine 100 on the ground. Front idlers 120, track rollers 122, rear sprockets 124, and top idlers 126 can be pivotally connected to the remainder of the work machine 100 and rotationally coupled to their respective ground engaging unit 116, 118, or track, so as to rotate with those engaging units 116, 118. A track frame 128 can provide structural support or strength to these components and the remainder of the undercarriage 114. In alternative embodiments, the ground engaging units 116, 118 can comprise wheels on the left and right sides of the work machine 100.
Front idlers 120 can be positioned at the longitudinal front of the left ground engaging unit 116, or left track, and the right ground engaging unit 118, or right track, and provide a rotating surface for the ground engaging units 116, 118 to rotate about and a support point to transfer force between the work machine 100 and the ground. The left and right ground engaging units 116, 118 rotate about the front idlers 120 as they transition between their vertically lower and vertically upper portions parallel to the ground, so approximately half of the outer diameter of each of the front idlers 120 is engaged with the respective left ground engaging unit 116 or right ground engaging unit 118. This engagement can be through a sprocket and pin arrangement, where pins included in the left ground engaging unit 116 and the right ground engaging unit 118 are engaged by recesses in the front idler 120 so as to transfer force. This engagement also results in the vertical height of the left and right ground engaging units 116, 118 being only slightly larger than the outer diameter of each of the front idlers 120 at the longitudinal front of the tracks. Forward engaging points 130 of the ground engaging units 116, 118 can be approximated as the point on each ground engaging unit 116, 118, or track, vertically below the center of the front idlers 120, which is the forward point of the ground engaging units 116, 118 that engages the ground.
Track rollers 122 can be longitudinally positioned between the front idler 120 and the rear sprocket 124 along the bottom left and bottom right sides of the work machine 100. Each of the track rollers 122 can be rotationally coupled to the left ground engaging unit 116 or the right ground engaging unit 118 through engagement between an upper surface of the ground engaging units 116, 118 and a lower surface of the track rollers 122. This configuration can allow the track rollers 122 to provide support to the work machine 100, and in particular can allow for the transfer of forces in the vertical direction between the work machine 100 and the ground. This configuration also resists the upward deflection of the left and right tracks 116, 118 as they traverse an upward ground feature whose longitudinal length is less than the distance between the front idler 120 and the rear sprocket 124.
The undercarriage 114 is affixed to, and provides support and tractive effort for, the chassis 140 of the work machine 100. The chassis 140 is the frame which provides structural support and rigidity to the work machine 100, allowing for the transfer of force between the ground-engaging blade 142 and the left ground engaging unit 116 and right ground engaging unit 118. The chassis 140 can be a weldment comprised of multiple formed and joined steel members, but in alternative embodiments the chassis 140 can be comprised of any number of different materials or configurations.
The ground-engaging blade 142 can be configured to at least engage the ground or related material, such as, for example, to move ground or material positioned on the ground (collectively referred to as ground material) from one location to another, and to create features on the ground. For example, the ground-engaging blade 142 can be configured such the blade 142 can engaged ground material in a manner in which, during movement of the associated work machine 100, ground material is moved in a manner that is utilized to form flat areas, grades, hills, roads, or more complexly shaped features on the ground surface. According to certain embodiments, the ground-engaging blade 142 can be referred to as a six-way blade, six-way adjustable blade, or power-angle-tilt (PAT) blade. The ground-engaging blade 142 can be hydraulically actuated to move vertically up or down (“lift”), roll left or right (“tilt”), and yaw left or right (“angle”). According to other embodiments, the ground-engaging blade 142 can have different numbers of degrees of freedom, including different hydraulically controlled degrees of freedom. For example, according to certain embodiments, the ground-engaging blade 142 is a four-way blade that can be actuated to move vertically up or down (“lift”) and to roll left or right (“tilt”), but which may not be angled or actuated in the direction of yaw 112.
The ground-engaging blade 142 is movably connected to the chassis 140 of the work machine 100 through a linkage 146 that can support and actuate the ground-engaging blade 142, and is configured to allow the ground-engaging blade 142 to be lifted (i.e., raised or lowered in the vertical direction 110) relative to the chassis 140. The linkage 146 can include multiple structural members to carry forces between the ground-engaging blade 142 and the remainder of the work machine 100, and can provide attachment points for hydraulic cylinders which can actuate the ground-engaging blade 142 in the lift, tilt, and angle directions. A blade actuation system 162 (
The illustrated linkage 146 can include a C-frame 148, which can comprise a C-shape structural member positioned rearward of the ground-engaging blade 142, with the C-shape open of the C-frame 148 being toward the rear of the work machine 100. Each rearward end of the C-frame 148 can be pivotally connected to the chassis 140 of the work machine 100, such as through a pin-bushing joint, allowing the front of the C-frame 148 to be raised or lowered relative to the work machine 100 about the pivotal connections at the rear of the C-frame 148. The front portion of the C-frame 148, which is approximately positioned at the lateral center of the work machine 100, can connect to the ground-engaging blade 142 through a ball-socket joint, among other connections. Such use of a ball-socket joint can allow the ground-engaging blade 142 three degrees of freedom (e.g., lift-tilt-angle) in the orientation of the ground-engaging blade 142 relative to the C-frame 148, while still transferring rearward forces on the ground-engaging blade 142 to the remainder of the work machine 100.
The ground-engaging blade 142 can be lifted (i.e., raised or lowered) relative to the work machine 100 by the actuation of one or more lift cylinders 150 (
The ground-engaging blade 142 can be tilted relative to the work machine 100 by the actuation of a tilt cylinder 152, which can also be referred to as moving the ground-engaging blade 142, in the direction of roll 104. A rod end of the tilt cylinder 152 can be pivotally connected to a clevis positioned on the back and left sides of the ground-engaging blade 142, above the ball-socket joint between the ground-engaging blade 142, and the C-frame 148 and a head end of the tilt cylinder 152 can be pivotally connected to an upward projecting portion of the linkage 146. The positioning of the pivotal connections for the head end and the rod end of the tilt cylinder 152 can result in extension of the tilt cylinder 152 tilting the ground-engaging blade 142, to the left (or counterclockwise when viewed from the operator cab 136) and retraction of the tilt cylinder 152 tilting the ground-engaging blade 142, to the right (or clockwise when viewed from the operator cab 136. In alternative embodiments, the ground-engaging blade 142 can be tilted by a different mechanism (e.g., an electrical or hydraulic motor) or the tilt cylinder 152 can be configured differently, such as a configuration in which the tilt cylinder 152 is mounted vertically and positioned on the left or right side of the ground-engaging blade 142, or a configuration with two tilt cylinders 152.
The ground-engaging blade 142 can be angled relative to the work machine 100 by the actuation of angle cylinders 154, which can also be referred to as moving the ground-engaging blade 142 in the direction of yaw 112. For each of the angle cylinders 154, a rod end is pivotally connected to a clevis of the ground-engaging blade 142 while a head end is pivotally connected to a clevis of the C-frame 148. One of the angle cylinders 154 can be positioned on the left side of the work machine 100, left of the ball-socket joint between the ground-engaging blade 142 and the C-frame 148, and the other of the angle cylinders 154 can be positioned on the right side of the work machine 100, right of the ball-socket joint between the ground-engaging blade 142 and the C-frame 148. Such positioning of the angle cylinders 154 can result in an extension of the left of the angle cylinders 154 and a retraction of the right of the angle cylinders 154 angling the ground-engaging blade 142 rightward, or yawing the ground-engaging blade 142 clockwise when viewed from above, and a retraction of left of the angle cylinders 154 and an extension of the right of the angle cylinders 154 angling the ground-engaging blade 142 leftward, or yawing the ground-engaging blade 142 counterclockwise when viewed from above. However, the ground-engaging blade 142 can also be angled by a different mechanism(s), or the angle cylinders 154 can be configured differently.
Each of the lift cylinders 150, tilt cylinder 152, and angle cylinders 154 can be a double acting hydraulic cylinder. One end of each cylinder can be referred to as a head end, and the end of each cylinder opposite the head end can be referred to as a rod end. Each of the head end and the rod end can be fixedly connected to another component or, as in this embodiment, pivotally connected to another component, such as a through a pin-bushing or pin-bearing coupling, to name but two examples of pivotal connections. As a double acting hydraulic cylinder, each can exert a force in the extending or retracting direction. Directing pressurized hydraulic fluid into a head chamber of the cylinders will tend to exert a force in the extending direction, while directing pressurized hydraulic fluid into a rod chamber of the cylinders will tend to exert a force in the retracting direction. The head chamber and the rod chamber can both be located within a barrel of the hydraulic cylinder and can both be part of a larger cavity which is separated by a movable piston connected to a rod of the hydraulic cylinder. The volumes of each of the head chamber and the rod chamber change with movement of the piston, while movement of the piston results in extension or retraction of the hydraulic cylinder.
As seen in
The work vehicle controller 160 can be coupled to one or more user interfaces 168 of the work machine 100 that can be utilized by the human operator to input instructions that can be received by at least the work vehicle controller 160. The user interface 168 can take a variety of forms, including, for example, be or include a monitor, screen, touch screen, keyboard, keypad, mouse, switch, joystick, button, or steering wheel, as well as any combination thereof, among other types of controls or user inputs for operating the work machine 100, including operation of the engine, hydraulic cylinders, and the like. According to certain embodiments, the user interface 168 can further comprise a display unit and/or other outputs from the system such as indicator lights, audible alerts, and the like.
According to certain embodiments, the user interface 168 can be positioned in the operator cab 136 of the work machine 100. Such an onboard user interface 168 can be coupled to a control system 138 via, for example, a CAN bus arrangement or other equivalent forms of electrical and/or electro-mechanical signal transmission. Another form of the user interface 168 can take the form of a display unit that is generated on a remote (i.e., not onboard) computing device, which can display outputs, such as, for example, status indications and/or otherwise enable user interaction such as the providing of inputs to the system 138. In the context of a remote user interface 168, data transmission between for example the control system 138 and the user interface 168 can utilize a communication unit 170 of the control system 138, and can take the form of a wired and/or wireless communications system(s) and associated components and protocol(s).
The communication unit 170 can support or provide communications between the work vehicle controller 160 and external systems or devices, and/or support or provide communication interface with respect to internal components of the work machine 100. The communications unit can include wireless communication system components (e.g., via cellular, Wi-Fi, Bluetooth or the like) and/or can include one or more wired communications terminals, such as universal serial bus ports, among others. According to certain embodiments, the communication unit 170 can be communicatively coupled to a network, including, for example, via internet, cellular, and/or Wi-Fi networks. Such connection to the network can facilitate an exchange of information, including information between the work machine 100 and a secondary device, including a central database, cloud based server, or other work machines, as well as combinations thereof.
As also seen in
The blade actuation system 162 can include a two-dimensional (2D) grade control system 172 having a grade controller 174 that can comprise one or more processors 176 and a memory device 178 that are similar to the processor(s) 164 and memory device 166, respectively, discussed above with respect to the work vehicle controller 160. While the grade controller 174 is illustrated as being part of a grade control system in the form of a 2D grade control system 172, the grade controller 174 can additionally, or alternatively, be part of other grade control systems, including, for example, a laser system or a global positioning system, among others. With respect to a 2D grade control system 172, the illustrated 2D grade control system 172 does not use an external reference of the position of the work machine 100. Further, with respect to the 2D grade control system 172, the 2D grade control system 172 may be unaware of the vertical height or vertical position at which the slope being formed by operation of the work machine 100 is located. Instead, the 2D grade control system 172 can use sensors to sense the orientation of the blade 142 (e.g., mainfall and cross slope) on the work machine 100 relative to another piece of the work machine 100, such as, for example the frame (e.g., chassis 140 or mainframe) of the work machine 100, or relative to gravity, among other ways. The 2D grade control system 172, including, for example, the grade controller 174, can attempt to control the orientation of the blade 142 in order to produce a planar grade along the ground at a desired cross slope and mainfall. Further, the automatic 2D grade control system 172 can use 2D control functionality and the orientation of frame or chassis 140, the orientation of the blade 142 (e.g., relative to gravity or relative to the frame, powertrain, or chassis 140) and the target mainfall and cross slope of the grade to control the position/height and tilt, which can each be at least part of the orientation, of the blade 142 to make a preselected planar cut at a desired mainfall and cross slope. Thus, the automatic 2D grade control system 172, including the grade controller 174, can generate control signals to control other portions of the blade actuation system 162 so as to control the orientation of the blade 142 accordingly.
The processor(s) 176 of the grade controller 174 can therefore, according to certain embodiments, execute instructions on the memory device 178, among in connection with other information and/or instructions, to automatically control the orientation of the blade 142 of the work machine 100. Moreover, the grade controller 174 can generate commands that generally facilitate an automatic control of the movement of the blade 142, including, for example, with respect to the orientation of the blade 142 in connection with cut depths and slopes to arrive at a ground surface having a predetermined grade.
According to certain embodiments, the grade controller 174 can be a computing device with an associated processor(s) 176 and memory device(s) 178 having a variety of different architectures, including, but not limited to, hard-wired computing circuit (or circuits), as a programmable circuit, as a hydraulic, electrical or electro-hydraulic controller, or otherwise. As such, the grade controller 174 can be configured to execute various computational and control functionality with respect to the work machine 100 (or other machinery). In some embodiments, the grade controller 174 can be configured to receive input signals in various formats (e.g., as hydraulic signals, voltage signals, current signals, and so on), and to output command signals in various formats (e.g., as hydraulic signals, voltage signals, current signals, mechanical movements, and so on). In some embodiments, the grade controller 174 (or a portion thereof) can be configured to control operation of hydraulic components (e.g., valves, flow lines, pistons and cylinders, and so on) such that control of various devices (e.g., pumps or motors) can be effected with, and based upon, hydraulic, mechanical, or other signals and movements. The grade controller 174 can be in electronic, hydraulic, mechanical, or other communication with various other systems or devices of the work machine 100 (or other machinery). For example, the grade controller 174 can be in electronic or hydraulic communication with various actuators, sensors, and other devices within (or outside of) the work machine 100. The grade controller 174 can communicate with other systems or devices in various known ways, including via a CAN bus (not shown) of the work machine 100, via wireless or hydraulic communication means, or otherwise. The grade controller 174 can be communication with the work vehicle controller 160 and other components of the blade actuation system 162 in a variety of different manners, including, for example, over a suitable communication architecture, such as a CAN bus associated with the work machine 100.
Electronic control signals from the grade controller 174 can, for example, be received by one or more electro-hydraulic control valves associated with respective actuators, including, for example, a pilot valve 180 and/or a control valve 182. Such electro-hydraulic control valves can be utilized to control the flow of hydraulic fluid to and from the respective hydraulic actuators to control the actuation thereof in response to the control signal from the grade controller 174. Additionally, according to certain embodiments, the grade controller 174 can include, or be functionally linked to, the user interface 168, including, for example a user interface 168 mounted in the operator cab 136 at a control panel.
The grade controller 174 is configured to receive input signals from some or all of various sensors associated with the work machine 100. For example, the grade controller 174 can receive input signals from one or more first sensors 144 of the 2D grade control system 172 that can be affixed to the chassis 140 of the work machine 100. The first sensors 144 can be configured to at least provide a signal indicative of an inclination (slope) of the chassis 140. Further, the first sensor 144 can be directly or indirectly affixed to the chassis 140, such as, for example, indirectly coupled to the chassis 140 through intermediate components or structures, such as, for example, rubberized mounts. Moreover, the first sensor 144 can be coupled, including directly or indirectly affixed, to the chassis at a fixed relative position so that the first sensor 144 can experience the same motion as the chassis 140.
The first sensor 144 can be configured to provide at least a signal indicative of the inclination of the chassis 140, or other portion of the work machine 100, relative to the direction of gravity. The first sensor 144 can also be configured to provide a signal or signals indicative of other positions or velocities of the chassis 140. For example, referencing
According to certain embodiments, the first sensor 144 can comprise an inertial measurement unit (IMU) mounted on the chassis 140 and configured to provide, as inputs, at least a chassis inclination (slope) signal, or signals corresponding to the scope of the chassis 140, to at least the grade controller 174. Further, according to certain embodiments, the first sensor 144 can, for example, be an IMU in the form of a three-axis gyroscopic unit configured to detect changes in orientation of the first sensor 144, and thus of the chassis 140 relative to an initial orientation. Further, according to certain embodiments, the one or more first sensors 144 can comprise a camera based system that can observe surrounding structural features via image processing, and can identify changes in the orientation and/or position of the working machine 100 relative to those surrounding structural features.
The grade controller 174 can also receive input signals from one or more second sensors 149 of the 2D grade control system 172 that can be configured to provide at least a signal indicative of a blade inclination (e.g., slope). In a particular embodiment, at least one of the second sensors 149 can be located in association with the lift cylinders 150 to, for example, generate an output signal corresponding to an extension and/or retraction of the lift cylinders 150.
Similar to the first sensor(s) 144, the one or more second sensors 149 can be a blade inclination sensor that is configured to provide at least a blade inclination signal, which can, for example, indicate the angle of the blade 142 relative to gravity. In certain embodiments, the second sensor 149 can be configured to additionally, or alternatively, measure an angle of the linkage 146, such as, for example, an angle between the linkage 146 and the chassis 140, in order to determine a position of the blade 142. In other alternative embodiments, the second sensor 149 can be configured to measure a position of the ground-engaging blade 142 by measuring a different angle, such as, for example, an angle between the linkage 146 and the ground-engaging blade 142, or the linear displacement of a cylinder attached to the linkage 146 or the ground-engaging blade 142.
The blade actuation system 162 can also include, or be operably coupled to, the above-discussed lift cylinders 150, tilt cylinders 152, and angle cylinders 154. For example, the grade controller 174 can be communicatively coupled to the pilot valve 180 and/or the control valve 182 in a manner that can control the flow of hydraulic fluid to/from the lift, tilt, and angle cylinders 150, 152, 154 and/or a fluid source or reservoir 184 containing hydraulic fluid. Such control of the flow of hydraulic fluid can be utilized in connection with individually controlling whether the lift, tilt, and angle cylinders 150, 152, 154 are, individually, in either the extended or retracted positions, as well as positions therebetween. Such control of the extent the cylinders 150, 152, 154 are, or are not, actuated, can be utilized by the grade controller 174 to facilitate automatic adjustments in the orientation of the blade 142 in connection with operation of a 2D grade control system 172. Additionally, or alternatively, the grade controller 174 can adjust the orientation of the blade 142 via controlling the actuation of the cylinders 150, 152, 154 in response to an input of a command by an operator, including, for example, a command inputted by the operator via use of the user interface 168.
When performing a grading operation, or similar task, the work performed using the 2D grade control system 172 can be divided into multiple operational phases, including, for example, a loading phase, carry phase, offloading or shedding phase, and a return phase. During the loading phase, the work machine 100 can be controlled by the 2D grade control system 172, including at least partially be automatically controlled by the grade controller 174. For example, the grade controller 174 can automatically provide information or signals to the blade actuation system 162 that can adjust the orientation of the blade 142, as discussed above, such that the blade 142 penetrates into the ground material to a desired cut depth at a desired height above a grade and at a selected roll, pitch, and/or yaw, which can also be part of the orientation of the blade 142. Generally, the grade for the ground surface is predefined by the operator prior to the grading operation, such as, for example, with respect to the selected mainfall and cross slope for the grade that is formed via operation(s) of the work machine 100. During loading, forward movement of the work machine 100 will typically be primarily resisted by the forces against the blade 142 that may be to shear or dislodge the earth, or other materials, and introduce the displaced earth/materials into the volume of loose material, or ground material, being pushed by the blade 142 of the work machine 100.
After the work machine 100 completes a given loading phase, the blade 142 is often lifted such that minimal, if any, ground material is lifted or moved. The work machine 100 thus enters the carry phase. After pushing the ground material to a selected destination, the work machine 100 can disengage from the ground material, and thus be in the shedding phase. The work machine 100 is then repositioned to perform another pass, which, again, can correspond to the return phase. The blade 142 can then again be lowered, such as, for example, into the ground material, and the work machine 100 can reenter the loading phase. Thus work cycle can then be repeated until the ground surface is formed to have a selected grade, including with respect to slope(s) and/or shape(s) along the ground surface.
At block 302, an operator can enable the 2D grade control system 172, such as, for example, via use of the user interface 168. For example, such enablement can turn the 2D grade control system 172 on, such as, for example, with respect to the functionality or features provided by the 2D grade control system 172. Thus, conversely, disabling of the 2D grade control system 172 can involve the functionality or features provided by the 2D grade control system 172 being unavailable, including, for example, but not limited to, such functionalities being powered off. Thus, when disabled, the 2D grade control system 172 cannot be utilized until the 2D grade control system 172 again enabled by the operator. Further, according to certain embodiments, the enabling of the 2D grade control system 172 requires a specific action by the operator that may be solely directed to the enabling to the 2D grade control system 172. For example, according to certain embodiments, enabling to the 2D grade control system 172 may involve the operator moving, including displace, a joystick of the user interface 168 within the operator cab 136 or on a remote device to enable the 2D grade control system 172. According to such an embodiment, such movement of the joystick may not directly be associated, or combined, with any specific movement or travel of the work machine 100, including the blade 100, but instead may be solely for the purpose of enabling the 2D grade control system 172.
As discussed herein, according to embodiments discussed herein, upon performing an action, via the user interface 168, that enables the 2D grade control system 172, the operator may need not again engage the user interface 168 to either disable or re-enable the 2D grade control system 172 until the operator is, at least temporarily, done with performing a series of grading operations. Moreover, as discussed below, the operator may not need to engage in activities in which the operator, during a grading operation, is at least performing an action specifically directed to re-enabling the 2D grade control system 172, such as via use of the joystick of the user interface 168. Instead, as discussed below, the 2D grade control system 172 can remain enabled through a series of grading operations in which the blade 142 is, and is not, positioned to grade the ground surface. According to such embodiments, rather than the 2D grade control system 172 being disabled during such a collection of grading related operations, the 2D grade control system 172 can instead remain enabled and transition, while enabled, between an active mode and an inactive, or armed mode. Further, as discussed below, such transitions of the continuously enabled 2D grade control system 172 can be based on a location of the blade relative to an activation window.
More specifically, with the 2D grade control system 172 enabled, the 2D grade control system 172 can be in at least two modes, namely, an active mode, and an inactive/armed mode. In the active mode, the 2D grade control system 172 operates in a manner in which the 2D grade control system 172, such as, for example, the grade controller 174, automatically controls, including, if needed, adjusts, the orientation of the blade 142, including, for example, with respect to a height, position, pitch, roll, and/or yaw (generally collectively referred to herein as an orientation) of the blade 142. Thus, in the active mode, the 2D grade control system 172 automatically orients the blade 142 such that the blade 142 at least assists the work machine 100 in forming the preselected grade in the corresponding ground surface. Moreover, in the active mode, the orientation of the blade 142 can be automatically controlled by the 2D grade control system 172, including, for example, the grade controller 174, based at least in part on information relating to the grade that the work machine 100 is to impart on the corresponding ground surface, as may have been previously inputted to the control system 138.
In the inactive, or armed, mode, the 2D grade control system 172 also is enabled. However, unlike the active mode in which the 2D grade control system 172 is active, in the inactive, or armed, mode, the orientation of the blade 142, or associated movement with respect to the orientation of the blade 142, is not automatically controlled by the 2D grade control system 172. Instead, in the inactive mode, the orientation of the blade 142 can, for example, be controlled by the operator of the work machine 100. For example, the operator can at least temporarily override the 2D grade control system 172 without disabling the 2D grade control system 172 by raising, or otherwise moving, the blade 142 outside of an activation window. Thus, in such a situation, by placing the blade 142 outside of the activation window, the grade control system can enter the inactive, or armed, mode in which the 2D grade control system 172 remains enabled but is at least temporarily inactive, as the 2D grade control system 172 is not currently being used to automatically orient the blade 142. Additionally, as discussed below, the enabled 2D grade control system 172 can transition from the inactive, or armed, mode and back to the active mode in response to the operator repositioning, such as, for example, lowering, at least a portion of the blade 142 back into the activation window. For example, upon the operator positioning at least a portion of the blade 142 within the activation window, the 2D grade control system 172 can automatically return to the active mode, wherein the 2D grade control system 172 can again resume automatic control of the orientation of the blade 142. As discussed below, such a transition from the inactive mode to the active mode via the operator positioning at least a portion of the blade 142 in the activation window can accommodate the 2D grade control system 172 resuming automatic control of the orientation of the blade 142 without requiring that the operator take another, separate action with respect to re-enabling the 2D grade control system 172. Accordingly, while the operator may have initially enabled the 2D grade control system 172, including, for example, via an input involving movement of a joystick of the user interface 168, the operator does not need to repeat such a step for the 2D grade control system 172 to transition from the inactive mode to the active mode, or vice versa.
Accordingly, with the 2D grade control system 172 enabled, at block 304 a determination can be made as to whether at least a portion of the blade 142 is, or is not, position within the activation window. The size and shape of the area/position that is to be designated for the activation window can be based on a variety of criteria, including, but not limited to, characteristics relating to the slope that is to be formed in the ground surface by the grading operations, among other criteria. Additionally, as discussed below, the size of the activation window can be adjusted, wither automatically or based on operator preference. For example, according to certain embodiments, the grade controller 174 can at least initially determine the size and/or shape of the activation window using inputted information regarding the grade that is to be formed via operation of the work machine 100.
Whether the blade 142 is, or is not, within the activation window 186a, 186b can, according to certain embodiments, be based on a comparison of information from one or more sensors, including, for example, information relating to an implement angle 190, such as, for example, information regarding a slope of the blade 142, or blade slope, extends into the activation window 186a, 186b. Alternatively, according to other embodiments, the orientation of one or more other portions of the work machine 100 can be determined or identified, and used in connection with determining whether the blade 142 is, or is not, in the activation window 186. For example,
The activation window 186a, 186b (generally referred to as activation window 186) can have a variety of shapes and sizes, such as, for example, be triangular, square, or rectangular (
When a determination is made at block 304, such as, for example, by the grade controller 174, that the blade 142 is outside of the activation window 186, then the enabled 2D grade control system 172 can be deemed to be in the inactive, or armed, mode, as indicated by block 305.
Conversely, if at block 304 the grade controller 174 determines that the blade 142 is within the activation window 186, then the enable 2D grade control system 172 can be deemed to be in the active mode, as indicated by block 308, wherein the 2D grade control system 172 can automatically control the orientation of the blade 142, as previously discussed. For instance,
With the 2D grade control system 172 in the active mode, as indicated, for example, by block 309, the work machine 100 can be operated to grade the ground surface. For example, at block 310, the work machine 100 can operate in the loading phase, wherein the orientation of the blade 142 can be controlled by the blade actuation system 162, including at least partially be automatically controlled by the grade controller 174. Thus, the work machine 100 can proceed with grading the corresponding ground. After doing a grading pass over the ground and/or pushing ground material to a selected destination, the work machine 100 can disengage from the ground material, and thus be in the shedding phase at block 312. The work machine 100 can then repositioned to perform another pass, which, again, can correspond to the return phase.
Accordingly, in connection with the conclusion of the loading phase and/or entering the shedding phase and/or return phase, the operator can raise the blade 142 out of the activation window 186 at block 314. As discussed above with respect to
When a determination is made at block 316 that the blade 142 is not within the activation window 186, then the enabled 2D grade control system 172 enters the inactive, or armed, mode, as indicated by block 317. Moreover, by raising the blade 142 outside of the activation window 186, the 2D grade control system 172 can automatically at least temporarily deactivate the enabled 2D grade control system 172 By having the 2D grade control system 172 enter the inactive, or armed mode without further action by the operator. The operator can then proceed with repositioning the work machine 100 at block 318 such as, for example, repositioning the work machine 100 for another pass along the ground. Moreover, in at least certain instances, with the blade 142 in the inactive, or armed, mode the blade 142 can be at a raised position above the ground 188 such that the blade 142 does not contact the ground 188, including ground material thereon, while the operator repositions the work machine 100.
Optionally, according to certain embodiments, in response to the 2D grade control system 172 changing from the active mode to the inactive, or armed, mode, the 2D grade control system 172 can determine at block 320 as to whether the predetermined grade has been formed in the ground surface. Such a determination can include considering the predetermined grade that was previously inputted into the 2D grade control system 172 and information from one or more sensors, including sensors that indicate an orientation of the blade 142. If any determination is made at block 320 that the predetermined grade has been obtained, then that block 322 the 2D grade control system 172 can be disabled, and the grading operation can be concluded at block 324.
Additionally, and optionally, according to certain embodiments, if the grading operation is to continue, such as, for example, the predetermined grade has not yet been attained in the ground surface, then at block 326 the size of the activation window 186 can be adjusted. For example, referencing
In the event the operator is to continue operating the work machine 100 to form the predetermined grade for the ground surface, then, with the work machine 100 can be repositioned, as indicated with respect to at least block 318, and the operator can proceed to lower the blade 142 back into the activation window 186 at block 328. Although the 2D grade control system 172 is in the inactive, or armed, mode at the time the operator begins lowering the blade 142 into the activation window 186, the 2D grade control system 172 is still enabled. Thus, the operator can simply lower the blade 142 without having to take any other actions with respect to having to enable, or re-enable, the 2D grade control system 172. Moreover, the operator does not need to take an additional step with respect to other operations using the interface with respect to re-enabling the 2D grade control system 172. Given that the operator may perform numerous passes, including, for example, hundreds of passes, in a single day, by being able to simply transition the 2D grade control system 172 from the inactive, or armed, mode to the active mode by lowering the blade 142, and without having to take additional or separate steps or actions to also repeatedly enable, or re-enable, the 2D grade control system 172 can provide a relatively significant savings with respect to the efforts and time of the operator, and thereby improve the ease with which the 2D grade control system 172 is operated. Therefore, with the blade 142 lowered into the activation window 186, as determined at block 304, the enabled 2D grade control system 172 can again enter the active mode, wherein the grade controller 174 can automatically orient the blade 142 such that the work machine 100 can proceed with again performing a loading phase at block 310, as previously discussed.
While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.