The present disclosure relates to furniture and, more specifically, to a modular laboratory furniture and assembly and manufacture thereof.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
In these days of rapidly evolving technology and developing science, laboratories are challenged to increasingly adapt and change their laboratories space to the changing needs of the various projects from time to time. This requires an increasing adaptable and flexible furniture solution that is unique to laboratories. These require the integration and distribution of services such as electrical, gas, and other fluids to each work station that may also change or need to be easily changed. Existing modular furniture systems are often costly to reconfigure or change to meet the ever changing requirements of the modern laboratory.
The inventors hereof have succeeded at designing a new and improved modular furniture assembly, system and method that provides laboratories with increased flexibility and lower cost of modification and changes over the life of the modern laboratory. These include features that all for improved flexibility in floor space utilization as well as installation and removal of work station services. These and other benefits will be apparent to one of skill in the art upon reading the following specification and in view of the numerous exemplary embodiments described herein and in the drawing figures.
According to one aspect, In one embodiment, system for modular laboratory furniture having a work surface having a front edge, a back edge, two opposing side edges, a top surface and a bottom surface with a subassembly positioned below the work surface and on which the work surface is mounted and supported, the subassembly having a back surface support and two opposing side surface supports and a pair of front legs. The system further includes a pair of back leg members each selectively couplable to the subassembly proximate to opposing back corners of the subassembly proximate to the intersection of one of the side work surface supports and an end of the back work surface support, each back leg member having an elongated cavity along a length of the back leg member extending downward from a top end thereof and a portion of an outer side that is positioned facing outward from the side edge of the work surface and defining an elongated vertical opening into the elongated cavity of each back leg member. The system also includes a selectively attachable upper framework positionable above the back edge of the work surface, the upper framework having two opposing vertical support members supporting at least one horizontal member that extends between the two vertical support members, each vertical support member having a top end, a lower end, a vertical elongated cavity along its length, a cross-section that is about twice the size of a cross section of one of the back leg members, and an outward facing vertical elongated opening to the cavity, the cavity configured for receiving one or more utility distribution fixtures. The system further includes a mounting mechanism for mounting the lower end of the vertical support members of the upper framework to a top portion of the back leg members.
According to another aspect, wherein the work surface, subassembly, and the pair of front legs are each a first work surface, a first subassembly and a first pair of front legs, respectively. The system further includes a second work surface, a second subassembly, and a second pair of front legs, the second work surface being oriented 180 degrees from the first work surface with the back edges of each work surface being positioned adjacent to each other. The back leg members are dimensioned and configured for attachment to the back portions of each of the first and second subassemblies for commonly supporting both the first and second work surfaces, and for mounting the vertical support members.
According to another aspect, a system for modular laboratory furniture includes a leg support assembly having a pair of opposing leg members with an elongated cavity along a length extending downward from a top end thereof and a portion of an outer side that is positioned facing outward and defining an elongated vertical opening into the elongated cavity of each leg member, the leg support assembly having a lateral member positioned between the two opposing leg members and having a surface mounting member positioned at a bottom end. The system also includes a selectively attachable upper framework positionable above the lateral member and having two opposing vertical support members supporting at least one horizontal member that extends between the two vertical support members, each vertical support member having a top end, a lower end, a vertical elongated cavity along its length, and an outward facing vertical elongated opening to the cavity, the cavity configured for receiving one or more utility distribution fixtures and a mounting mechanism for mounting the lower end of the vertical support members of the upper framework to the top portion of the back leg members.
According to yet another aspect, a method of assembling modular laboratory furniture includes the process of attaching a work surface having a front edge, a back edge, two opposing side edges, a top surface and a bottom surface to a subassembly position below the work surface and on which the work surface is mounted and supported. The method also includes steps of attaching a pair of front legs to the subassembly, and selectively coupling a pair of back leg members to the subassembly proximate to a back corner of the subassembly proximate to the intersection of one of the side lateral supports and an end of the back lateral support, each back leg member having an elongated cavity and a portion of an outer side that is positioned facing outward from the side edge of the work surface defining an elongated vertical opening into the elongated cavity of the leg member. The method further includes selectively attaching an upper framework above the back edge of the work surface, the upper framework having two opposing vertical support members supporting at least one horizontal member that extends between the two vertical support members, each vertical support member having a top end, a lower end that is selectively coupled to a top portion of one of the back leg members, the upper framework also having a vertical elongated cavity along its length and a cross-section that is about twice the size of a cross section of each back leg member, and an outward facing vertical elongated opening to the cavity, the cavity configured for receiving one or more utility distribution fixtures; and securing each vertical support member to one of the back leg members. The attaching the vertical support members of the upper framework can also include inserting an extending member of the lower end of the vertical support member into a top cavity defined in the top portion of the back leg members.
Further aspects of the present disclosure will be in part apparent and in part pointed out below. It should be understood that various aspects of the disclosure may be implemented individually or in combination with one another. It should also be understood that the detailed description and drawings, while indicating certain exemplary embodiments, are intended for purposes of illustration only and should not be construed as limiting the scope of the disclosure.
It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
The following description is merely exemplary in nature and is not intended to limit the present disclosure or the disclosure's applications or uses.
In one embodiment, system for modular laboratory furniture having a work surface having a front edge, a back edge, two opposing side edges, a top surface and a bottom surface with a subassembly positioned below the work surface and on which the work surface is mounted and supported, the subassembly having a back surface support and two opposing side surface supports and a pair of front legs.
The work surface and the subassembly can define a back leg member mounting receptacle for receiving a back leg member. The subassembly can include one or more leg attachment mounting fixtures positioned for selective alignment with one or more of the leg mounting fixtures.
The various fasteners or mounting mechanisms or the like described herein, such as the leg attachment mounting fixtures, by way of example, can be any available and reasonable suitable fastening means and at any suitable location but in some embodiments at least a top section of the front legs are fixedly coupled to the subassembly. These fastening mechanisms can include bolts, screws, hooks and slots, clips, adhesive, by way of example only and not meant to be limited thereto.
The system further includes a pair of back leg members each selectively couplable or mountable to the subassembly proximate to opposing back corners of the subassembly proximate to the intersection of one of the side work surface supports and an end of the back work surface support. Each back leg member has an elongated cavity along a length of the back leg member extending downward from a top end thereof and a portion of an outer side that is positioned facing outward from the side edge of the work surface and defining an elongated vertical opening into the elongated cavity of each back leg member.
The system also includes a selectively attachable upper framework positionable above the back edge of the work surface, the upper framework having two opposing vertical support members supporting at least one horizontal member that extends between the two vertical support members, each vertical support member having a top end, a lower end, a vertical elongated cavity along its length, a cross-section that is about twice the size of a cross section of one of the back leg members, and an outward facing vertical elongated opening to the cavity, the cavity configured for receiving one or more utility distribution fixtures.
The system further includes a mounting mechanism for mounting the lower end of the vertical support members of the upper framework to a top portion of the back leg members. In some embodiments, the mounting mechanism of each back leg member can include a top cavity and the lower end of each vertical support member can include a mating extended portion for inserting into the top cavity of the back leg member on which the vertical support member is mounted.
In some embodiments, each of the back leg members is a first back leg member and the system further includes a second back leg member selectively secured to the first leg portion forming a back leg assembly. The second back leg member has an elongated cavity and a portion of an outer side that is positioned facing outward from the side edge of the work surface. The elongated cavity of the second back leg member combines with the elongated cavity of the first leg member to define a widened elongated back leg cavity and also forms an elongated vertical opening defined by their combination of the side by side leg member openings. The vertical support member of the upper framework is mounted on the back leg assembly and is attached thereto for supporting and securement of the upper framework above the back edge of the work surface.
In some embodiments, each upper portion of at least one of the first or second back leg members of the back leg assembly on either side of the work surface includes a top cavity. In some cases, each of the two vertical support members of the upper frame includes at least one extending mounting member configured to be received into the top cavity of the back leg. At least of the upper vertical support member and one of the first or second back leg members of the back leg assembly includes a securing fixture for mounting the extending mounting member of the vertical support member thereto.
In some embodiments, a cavity cover is dimensioned and configured for selectively covering the elongated combined vertical openings of both the vertical support member of the upper framework and the elongated vertical openings of the back leg members, whether in the single back leg member embodiment or the back to back combination forming the back leg assembly as described herein. Of course it should be understood that in the alternative, one cover can be configured separately for the elongated vertical opening of the vertical support member with a separately attachable leg member opening cover for covering the leg member opening.
In some embodiments, the work surface is a first work surface, and each second back leg member is a back leg member supporting a second work surface oriented 180 degrees back to back with the first work surface with a back edge of the second work surface being adjacent to the back edge of the first work surface.
In some embodiments, the back leg members of each of the first and second work surfaces are selectively coupled together to form a unified back to back work surface with the upper framework positioned above the back edge of the first work surface and the back edge of the second work surface.
In some embodiments, each of the pair of back leg members on each opposing side of the work surface is a first back leg member. The system can also include a pair of second back leg members each of which is coupled or is couplable to a back portion of one of the first back leg members for forming a back leg assembly. The back leg assembly in the single work surface embodiment will have the second back leg member extending backward and outward from the back edge of the work surface. The upper portion of each of the first and second back leg members can include a mounting mechanism for mounting the lower end of one of the vertical support members.
In some embodiments, the front legs can include an upper section and a lower section selectively coupled to the upper section. The upper section can have a proximate end coupled to the subassembly and the lower end coupling to the lower section. The lower section can have a distal end engaging a floor surface on which the furniture system is placed. In some embodiments, at least one of the upper section and lower section includes a height adjustment fixture for selectively defining a plurality of front leg heights by the selective combination of the upper section and the lower section. Further, since the front leg height can be adjustable by the user, each back leg member can include two or more one leg mounting fixtures proximate to the top end thereof for mounting to the subassembly for selectively mounting at two or more heights the lower leg members thereto. For instance, in some embodiments, at least one fastener coupling the leg to the subassembly using at least one leg mounting fixture and at least one back leg member attachment mounting fixture. The back leg member can include a plurality of leg mounting fixtures positioned spaced apart at various distances along the elongated length of the upper portion of the leg and wherein the leg attachment mounting fixture and leg mounting fixture are configured for selective attachment for fixing the leg to the subassembly at one of a plurality of different positions for varying the height of the back leg member from the work surface to the mounting surface.
In some embodiments, the work surface, subassembly, the pair of front legs and the two back leg members are each a first work surface, a first subassembly and a first pair of front legs, and a first two back leg members, respectively. The system also includes a second work surface, a second subassembly, a second pair of front legs and a second pair of two back legs, the second work surface being oriented 180 degrees from the first work surface with the back edges of each work surface being positioned adjacent to each other, wherein each of the back leg members has at least a portion of a leg-to-leg attachment fixture and wherein each back leg is configured for parallel alignment and coupling of the back leg member of the first work surface to the back leg member of the second work surface for securement thereto. In some embodiments, each pair of coupled back leg members includes an upper portion having a mounting mechanism for mounting a portion of a lower end of one of the vertical support members of the upper frame.
In some embodiments, each upper portion of each coupled leg members includes a top cavity. Each of the two vertical support members of the upper frame includes at least one extending mounting member configured to be received into the top cavity of the back leg member and wherein at least one of the upper vertical support member and one of the first or second back leg members includes a securing fixture for mounting and securing the vertical member of the upper framework to the back leg member. In some embodiments, each back leg member includes a portion of an outer side that is positioned facing away from the side edge of the work surface, and wherein each of the first back leg member and the second back leg member defines an elongated vertical opening into an elongated cavity positioned proximate to each other forming a combined elongated vertical opening there between and combined elongated cavity through the coupling of the two back leg members together.
In some embodiments, a cover is dimensioned and configured for selectively covering the combined elongated vertical opening of the combined first and second back leg members forming the back leg assembly and the elongated opening of the vertical support member mounted thereto.
In some embodiments, the work surface, subassembly, and the pair of front legs are each a first work surface, a first subassembly and a first pair of front legs, respectively. The system further includes a second work surface, a second subassembly, and a second pair of front legs, the second work surface being oriented 180 degrees from the first work surface with the back edges of each work surface being positioned adjacent to each other. The back leg members can be dimensioned for attachment to the back portions of each of the first and second subassemblies for commonly supporting both the first and second work surfaces and for mounting the vertical support members.
In another embodiment, a system for modular laboratory furniture includes a leg support assembly having a pair of opposing leg members with an elongated cavity along a length extending downward from a top end thereof and a portion of an outer side that is positioned facing outward and defining an elongated vertical opening into the elongated cavity of each leg member, the leg support assembly having a lateral member positioned between the two opposing leg members and having a surface mounting member positioned at a bottom end. The system also includes a selectively attachable upper framework positionable above the lateral member and having two opposing vertical support members supporting at least one horizontal member that extends between the two vertical support members, each vertical support member having a top end, a lower end, a vertical elongated cavity along its length, and an outward facing vertical elongated opening to the cavity, the cavity configured for receiving one or more utility distribution fixtures and a mounting mechanism for mounting the lower end of the vertical support members of the upper framework to the top portion of the back leg members.
In another embodiment, a method of assembling modular laboratory furniture includes the process of attaching a work surface having a front edge, a back edge, two opposing side edges, a top surface and a bottom surface to a subassembly position below the work surface and on which the work surface is mounted and supported. The method also includes steps of attaching a pair of front legs to the subassembly, and selectively coupling a pair of back leg members to the subassembly proximate to a back corner of the subassembly proximate to the intersection of one of the side lateral supports and an end of the back lateral support, each back leg member having an elongated cavity and a portion of an outer side that is positioned facing outward from the side edge of the work surface defining an elongated vertical opening into the elongated cavity of the leg member.
The method further includes selectively attaching an upper framework above the back edge of the work surface, the upper framework having two opposing vertical support members supporting at least one horizontal member that extends between the two vertical support members, each vertical support member having a top end, a lower end that is selectively coupled to a top portion of one of the back leg members, the upper framework also having a vertical elongated cavity along its length and a cross-section that is about twice the size of a cross section of each back leg member, and an outward facing vertical elongated opening to the cavity, the cavity configured for receiving one or more utility distribution fixtures; and securing each vertical support member to one of the back leg members. The attaching the vertical support members of the upper framework can also include inserting an extending member of the lower end of the vertical support member into a top cavity defined in the top portion of the back leg members.
In some embodiments, the process of selectively attaching the upper framework can include selectively coupling a lower end of each vertical support member to each of the attached first and second back leg members so that the upper framework is selectively mounted to the attached first and second back leg members. In some embodiments, the process of selectively attaching the upper framework can include inserting a pair of extending members of the lower end of each vertical support member into a pair of top cavities defined in the top portions of each of the first and second back leg members. The method can also include selectively placing a single elongated cover over the vertical elongated opening of the vertical support member and the elongated opening of the back leg member on which the vertical support member is mounted.
In some embodiments, the method includes securing the extending member that is inserted into the top cavity of the top portion of the back leg members for fixedly attaching the upper framework to the back leg members.
In some embodiments wherein the pair of back leg members is a first pair of back leg members, the method can include selectively attaching each of a pair of second back leg members to the first back leg members on a backward facing side thereof with the attached second back leg member extending backward and beyond the back edge of the work surface. The selectively attaching the upper framework can include selectively coupling a lower end of each vertical support member to each of the attached first and second back leg members so that the upper framework is selectively mounted to the attached first and second back leg members. In such embodiments, the method of attaching the vertical support members of the upper framework can include inserting a pair of extending members of the lower end of each vertical support member into a pair of top cavities defined in the top portions of each of the first and second back leg members. The method can also include securing the extending members inserted within the top cavities of the top portions of the back leg members for fixedly attaching the upper framework to the coupled pair of back leg members forming a back leg assembly.
In some embodiments, the method can include selectively placing a single elongated cover over the vertical elongated cavity of the vertical support member and the combined side by side openings of each of the coupled back leg members on which the vertical support member is mounted.
In some embodiments where the work surface, the subassembly, and the pair of front legs are each a first work surface, a first subassembly, a first pair of front legs, the method can include attaching a second work surface to a second subassembly position below the second work surface and on which the second work surface is mounted and supported. This method can include attaching a pair of second front legs to the second subassembly and positioning the coupled second work surface attached to the second subassembly in a back to back position relative to the first work surface so that each back edge is adjacent and abutted against each other and forming a combined work surface. This method can also include selectively attaching the second back legs that are selectively attached to the first back legs to a second subassembly to the second subassembly.
The method can include the process of securing the inserted extending members inserted into the top cavities of the top portions of the back leg members for fixedly attaching the upper vertical members to the coupled pair of back legs on each side of the back side of the combined work surface.
In some embodiments, the method can include selectively placing a single elongated cover over the vertical elongated cavity of the vertical support member and the combined opening formed by the side by side positioning of the elongated openings of the combined and coupled first and second back leg members on which the vertical support member is mounted.
Referring now to the drawings for a description of several exemplary embodiments.
As shown, furniture system 100 includes a work surface 102 that has a top surface 110 and a bottom 112, with a front edge 104, a back edge 106 and two opposing side edges 108. This is shown as a rectangle work surface 102, but other shapes of the work surface 102 are also possible. The work surface 102 is mounted and supported by a subassembly 114 that typically has a back surface support 126, two opposing side surface supports 128 and can also include a front surface support 127. The subassembly 114 is supported by front legs 116 and back leg members 118. As will be discussed, the present disclosure addresses the improvements that are related to the back leg members 118 and the flexibility of the back leg members 118 as well as improvements to these other work surface elements. The back leg members 118 are positioned at the opposing back corners of the work surface 102 such as in a mounting receptacle 170 formed in the work surface 102 and similarly formed in the subassembly 114. Each back leg member 118 has a top cavity 150 positioned at the top end 154 of the back leg member. Each back leg member 118 has a back surface portion 161 that is substantially flat and also has one or more back leg mounting mechanisms 164 for mounting the back leg members 118 to the subassembly 114 when the back leg member 118 is positioned in the mounting receptacle of the work surface 102. The leg mounting mechanisms 164 can include a plurality of spaced apart features to enable the attachment of the back leg members 118 to the subassembly 114 at various positions for varying the height of the work surface 102. The subassembly 114 can include a securing fixture 146 having one or more subassembly mounts 147 for the back leg members 118 for engagement or coupling or otherwise engagement with the back leg mounting mechanisms 164. These securing fixtures 146 and subassembly mounts 147 can be on the back surface support 126 and/or the side surface support 128 of the subassembly 114.
As the back leg member 118 includes back leg mounting mechanism 164 for selectively defining the height of the back leg member 118 and therefore the height of the work surface 102 from the mounting surface or floor, the front legs 116 can be configured with a height adjustment feature 212 as well. As shown in
Each back leg member 118 has an elongated cavity 120 positioned along a length of the back leg member 118 typically extending downward from a top end 154 of the back leg member 118 for receiving one or more user service utilities 222 such as electrical wiring, and piping for gas or water or other fluids. For ease of access, each back leg has an outer side 122 that is positioned facing outward from the side edge 108 of the work surface 102 and also has an elongated vertical opening 124 to the elongated cavity 120 of each back leg member 118, again for ease of access, maintenance and for modification and changes thereto. A cover 190 is dimensioned and configured for placement over the opening 124 for selectively covering and sealing the opening 124 and for providing an improved aesthetic to the installed furniture system during operation in a laboratory. The back leg member 118 can be of any shape or any size, but in the embodiment shown in
The furniture system 100 also includes a utilitarian distribution center in the form of an upper framework 130. The upper framework 130 includes two opposing vertical supports or vertical support members 132 and one or more horizontal members 134. The vertical support members 132 have a top end 136 and a lower end 138 and define an elongated cavity 140 for receiving a maintaining user service utilities as well as in some embodiments one or more utility distribution fixtures 224, such as electrical outlets, by way of example. The horizontal members 134 can also include one or more distribution fixtures 224 and also include cavities coupled to the cavities 140 of the vertical support members 132 for distribution of the user service utilities 222 there between. One or more shelves 135 can be positioned on the horizontal members 134 as well. An elongated opening 142 is defined in the outwardly facing side or surface of the vertical support 132 for ease of installation and maintenance and removal of the user service utilities 222 from the elongated cavity 140. The cover 190 can also be dimensioned and configured for selectively covering the opening 142. The cover 190 can be elongated and dimensioned and configured to selectively cover both opening 142 of the vertical support 132 as well as the opening 124 of the back leg member 118.
A securing fixture 146 is provided for attaching the vertical support 132 to the back leg member 118, typically about the top end 154 of the back leg member 118. In this illustrated embodiment, the upper framework 130 includes an extending member 160 such as a tube 160 that extends downward from the lower end 138 of the vertical support 132. The back leg member 118 has a top cavity 150 configured for receiving the extending member 160. One or more mounting fixtures or subassembly mounts 147 are provided with the securing fixture 146 for selectively securing the mounting of the vertical support 132 to the back leg member 118. The cavity 140 of the vertical support 132 is aligned and continuous with the cavity 120 of the back leg member 118. Further, the opening 142 of the cavity 140 of the vertical support 132 can also be aligned and continuous with the opening 124 to cavity 120 of the back leg member. In this manner, the user service utilities 222 such as electrical wires and fluid pipes can be placed within the combined cavity 120, 140 and access from openings 124, 142 when any cover 190 is not in place.
As shown in this embodiment, the cross sectional area d1 of the vertical support 132 is twice the size from front to back as d2 of the back leg member 118. As such, when the vertical support 132 is mounted to a single back leg member 118 as shown in
The embodiment illustrated in
In this manner, when the vertical support 132 is mounted to the back leg assembly 162, the combination provides a continuous cavity 140 into the combined cavity 174 comprised of the back to back placement of the first cavity 120A of first back leg member 118A and the second cavity 120B of the second back leg member 118B. Further the wider opening 142 of the vertical member can now be continuous with the combined width of the first opening 124A of the first back leg member 118A with that of the second opening 124B of the second back leg member 118B.
Further, as there is now two back leg member 118A, 118B on which to mount the vertical support 132, the vertical support 132 can include two extending members 160A and 160B each for placement in a different top cavity 150A and 150B of back legs 118A and 118B, respectively. Two securing fixture assemblies 146A, 146B include one or more securing subassembly mounts 147A securing extending member 160A within cavity 150A and therefore to back leg member 118A, and one or more securing subassembly mounts 147B securing extending member 160B within cavity 150B and therefore to back leg member 118B.
The embodiment illustrated in
Where the back leg assembly 162 is already installed with the first and second back leg members 118A and 118B coupled together, the upper framework 130 can already have been placed or mounted by mounting the vertical member 132 to the back leg assembly 162 as described above. The user service utilities 222 can remain in place with minimal changes. The upper framework 130 also already had the horizontal members 134 in place above the back edge 106 of the first work surface 102A. Once the second work surface 102B is mounted via second subassembly 114B to the second back leg members 118B, the second shelving 135B can be added if desired for access by a user of the second work surface 102B when positioned along second front edge 104B. This is as opposed to a user positioned along first front edge 104A that accesses first shelving 135A.
Referring now to another embodiment shown in the Figures,
This embodiment further illustrates the flexibility of the presently disclosed furniture system. The system 300 as shown in
As described with regard to
When describing elements or features and/or embodiments thereof, the articles “a”, “an”, “the”, and “said” are intended to mean that there are one or more of the elements or features. The terms “comprising”, “including”, and “having” are intended to be inclusive and mean that there may be additional elements or features beyond those specifically described.
Those skilled in the art will recognize that various changes can be made to the exemplary embodiments and implementations described above without departing from the scope of the disclosure. Accordingly, all matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense.
It is further to be understood that the processes or steps described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated. It is also to be understood that additional or alternative processes or steps may be employed.
This application claims the benefit of U.S. Provisional Application No. 61/883,146, filed on Sep. 26, 2013, the disclosure which is incorporated herein by reference.
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