This invention relates generally to systems and methods for monitoring a well.
Monitoring the state of a well and the state of the surrounding formation remains difficult. Information about the state of the well and the state of the formation is useful, for example, to detect issues at an early stage where changes in operation can be made and remedial action can be implemented to prevent partial or complete loss of a well.
The present disclosure provides systems and methods for monitoring a well. The systems and methods are configured to identify or analyze various issues affecting the well including corrosion, cement quality, and fluid migration. One advantage of systems and methods that are described herein is the ability to continuously monitor a well. Another advantage is that systems and methods monitor more area of a well and with greater resolution. The systems and methods also simplify certain operations.
According to an exemplary embodiment, a method for monitoring corrosion of a casing of a well includes measuring internal pressure of the casing, measuring strain of the casing with a system comprising at least one string of interconnected sensors that is arranged such that the sensors are distributed along a length and the circumference of the casing, and determining the thickness of the casing as a function of internal pressure and strain. A system configured to monitor corrosion of a casing of a well includes a pump configured to control internal pressure of the casing, a gauge configured to measure internal pressure of the casing, at least one string of interconnected sensors that is arranged such that the sensors are distributed along the length and circumference of the casing and configured to measure strain of the casing, and a computing unit configured to receive measurements of internal pressure and strain and to determine thickness of the casing as a function of internal pressure and strain.
According to another exemplary embodiment, a method for analyzing cement in the annulus of a well includes controlling internal pressure of a casing of the well, measuring internal pressure of the casing, measuring strain of the casing with a system comprising at least one string of interconnected sensors that is arranged such that the sensors are distributed along a length and the circumference of the casing, the measured strain being a function of internal pressure, and determining the quality of the cement as a function of strain of the casing and internal pressure. Another method for analyzing cement in a well annulus includes measuring strain of a casing in the well with a system including at least one string of interconnected sensors that is arranged such that the sensors are distributed along a length and the circumference of the casing, and, after pumping cement into the well annulus, establishing a baseline that is a function of steady state strain measurements within a first time period, and identifying strain measurements that substantially deviate from the baseline during a second time period.
According to another exemplary embodiment, a method for identifying fluid migration or inflow associated with a wellbore tubular includes measuring strain of the wellbore tubular with a system comprising at least one string of interconnected sensors that is arranged such that the sensors are distributed along a length and the circumference of the wellbore tubular, establishing a baseline that is a function of steady state strain measurements within a first time period, and identifying fluid migration or inflow where strain measurements substantially deviate from the baseline within a second time period.
According to yet another exemplary embodiment, a method for analyzing fluid proximate an injection well includes turning an injector on or off, determining temperature along a casing of the well during a first time period, and associating a rate of temperature change during the first time period with a fluid.
The foregoing has broadly outlined some of the aspects and features of the present disclosure, which should be construed to be merely illustrative of various applications of the teachings. Other beneficial results can be obtained by applying the disclosed information in a different manner or by combining various aspects of the disclosed embodiments. Other aspects and a more comprehensive understanding may be obtained by referring to the detailed description of the exemplary embodiments taken in conjunction with the accompanying drawings, in addition to the scope defined by the claims.
As required, detailed embodiments are disclosed herein. It must be understood that the disclosed embodiments are merely exemplary of the teachings that may be embodied in various and alternative forms, and combinations thereof. As used herein, the word “exemplary” is used expansively to refer to embodiments that serve as illustrations, specimens, models, or patterns. The figures are not necessarily to scale and some features may be exaggerated or minimized to show details of particular components. In other instances, well-known components, systems, materials, or methods have not been described in detail in order to avoid obscuring the present disclosure. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art.
For purposes of teaching, the systems and methods of this disclosure will be described in the context of monitoring a well, wellbore tubular, and the surrounding formation. However, the teachings of the present disclosure are also useful in other environments, such as to monitor pipes and the surrounding environment in refineries, gas plants, pipelines, and the like.
As used herein, a wellbore tubular is a cylindrical element of a well. Wellbore tubulars to which the systems and methods can be applied include a well casing, a non-perforated tubular, a perforated tubular, a drill pipe, a joint, a production tube, a casing tube, a tubular screen, a sand screen, a gravel pack screen, combinations thereof, and the like. The wellbore tubular can be formed from steel or other materials.
The systems and methods are configured to monitor the wellbore tubular during production or non-production operations including injection, depletion, completion, cementing, gravel packing, frac packing, production, stimulation, waterflood, a gas miscible process, inert gas injection, carbon dioxide flood, a water-alternating-gas process, liquefied petroleum gas drive, chemical flood, thermal recovery, cyclic steam injection, steam flood, fire flood, forward combustion, dry combustion, well testing, productivity test, potential test, tubing pressure, casing pressure, bottomhole pressure, downdraw, combinations thereof, and the like. An exemplary injection operation is illustrated in
The systems and methods are configured to investigate downhole well problems such as those indicated by changes in production. Such problems include crossflow, premature breakthrough, casing leaks, fluid migration, corrosion, tubing leaks, packer leaks, channeled cement, other problems with cement quality, blast joint leaks, thief zones, combinations thereof, and the like. The systems and methods facilitate identifying the points or intervals of fluid entry/exit, the flow rate at such points, the type of fluid at such points, and the origin of the fluids coming into the well. The systems and methods are further configured to investigate the integrity of a well as part of a routine maintenance operation.
Herein, a suffix (a, b, c, etc.) or subscript (1, 2, 3, etc.) is affixed to an element numeral that references like elements in a general manner so as to differentiate a specific one of the like elements. For example, strain string 22a is a specific one of strain strings 22.
Referring to
Continuing with
Monitoring System
Referring now to
In the illustrated embodiments, monitoring system 20 includes a plurality of strain strings 22a, 22b and each strain string 22a, 22b winds substantially helically at least partially along the length of casing 14. Strain strings 22a, 22b are arranged at different constant inclinations that are hereinafter referred to as wrap angles θ1, θ2. Illustrated wrap angles θ1, θ2 are measured with respect to x-y planes although equivalent alternative formulations can be achieved by changing the reference plane. In alternative embodiments, strings include a series of segments that are arranged at different inclinations so as not to intersect one another.
In general, wrapping strain strings 22 at wrap angle θ is beneficial in that strain strings 22 experience a fraction of the strain experienced by casing 14. Additionally, each wrap angle θ1, θ2 is effective for a range of strain and the use of multiple strain strings 22a, 22b with different wrap angles θ1, θ2 expands the overall range of strain that monitoring system 20 can measure. For example, strain string 22 with wrap angle θ of 20° may fail at one level of strain while strain string with wrap angle θ of 30° or more may not fail at the same level of strain or at a slightly higher level of strain. The use different wrap angles θ also facilitates determining unknown parameters, as described in further detail below. Another advantage of wrapping casing 14 with multiple strain strings 22a, 22b is that there is added redundancy in case of failure of one of strain strings 22. The additional data collected with multiple strain strings 22 makes recovery of a 3-D image an overdetermined problem thereby improving the quality of the image.
Referring again to
Continuing with
Monitoring system 20 further includes single point pressure gauges 34 and temperature gauges 36 that are positioned to measure pressure and temperature independently of strain strings 22 and temperature strings 32. For example, internal pressure from fluid levels and well head annular pressure is measured with a pressure gauge 34 that is positioned inside casing 14. Alternatively, other independent means of measuring or calculating temperature and pressure can be used.
Monitoring system 20 further includes a data acquisition unit 38 and a computing unit 40. Illustrated data acquisition unit 38 collects the response of each of strain strings 22, temperature strings 32, and single point gauges 34, 36. The response and/or data representative thereof are provided to computing unit 40 to be processed. Computing unit 40 includes computer components including a data acquisition unit interface 42, an operator interface 44, a processor unit 46, a memory 48 for storing information, and a bus 50 that couples various system components including memory 48 to processor unit 46.
Strain Strings
Strain strings 22 are now described in further detail. There are many different suitable types of strain strings 22 that can be associated with monitoring system 20. For example, strain strings 22 can be waveguides such as optical fibers and sensors 24 can be wavelength-specific reflectors such as periodically written fiber Bragg gratings (FBG). An advantage of optical fibers with periodically written fiber Bragg gratings is that fiber Bragg gratings are less sensitive to vibration or heat and consequently are more reliable. In alternative embodiments, sensors 24 can be other types of gratings, semiconductor strain gages, piezoresistors, foil gages, mechanical strain gages, combinations thereof, and the like. For purposes of illustration, according to a first exemplary embodiment described herein, strain strings 22 are optical fibers and sensors 24 are fiber Bragg gratings.
Referring to
Generally described, reflected wavelength λr is substantially equal to a Bragg wavelength λb plus a change in wavelength Δλ. Reflected wavelength λr is equal to Bragg wavelength λb when fiber strain εf measurement is substantially zero and, when fiber strain εf measurement is non-zero, reflected wavelength λr differs from Bragg wavelength λb. The difference is change in wavelength Δλ and thus change in wavelength Δλ is the part of reflected wavelength λr that is associated with fiber strain εf. Bragg wavelength λb provides a reference from which change in wavelength Δλ is measured at each of sensors 24. The relationship between change in wavelength Δλ and fiber strain εf is described in further detail below.
Fiber strain εf may be due to forces including axial forces, shear forces, ovalization forces, and compaction forces. Such forces may be exerted, for example, by formation 12, by the inflow of fluid between formation 12 and casing 14, and by a pressure difference across the wall of casing 14. Fiber strain εf also may be due to changes in temperature. Referring to
Relationship Between Change in Wavelength and Strain
An equation that may be used to relate change in wavelength Δλ and fiber strain εf imposed on sensors 24 is given by Δλ=λb (1−PE)Kεf. As an example, Bragg wavelength λb may be approximately 1560 nanometers. The term (1−Pe) is a fiber response which, for example, may be 0.8. Pe is a photoelastic coefficient. Bonding coefficient K represents the bond of sensor 24 to casing 14 and, for example, may be 0.9 or greater.
Relationships Between Fiber Strain and Axial Strain, Hoop Strain, Temperature, and Pressure
The constant component of measured fiber strain εf is related to axial strain εa and hoop strain εh of casing 14 according to:
εf=K·(−1+√{square root over (sin(θ)2·(1−εa)2+cos(θ)2·(1+νεa)2)}{square root over (sin(θ)2·(1−εa)2+cos(θ)2·(1+νεa)2)}{square root over (sin(θ)2·(1−εa)2+cos(θ)2·(1+νεa)2)}{square root over (sin(θ)2·(1−εa)2+cos(θ)2·(1+νεa)2)}) and
εf=K·(−1+√{square root over (sin(θ)2·(1−νεh)2+cos(θ)2·(1+εh)2)}{square root over (sin(θ)2·(1−νεh)2+cos(θ)2·(1+εh)2)}{square root over (sin(θ)2·(1−νεh)2+cos(θ)2·(1+εh)2)}{square root over (sin(θ)2·(1−νεh)2+cos(θ)2·(1+εh)2)})
where K is the bonding coefficient of the fiber to the tubular, θ is wrap angle, and v is Poisson's ratio. The constant component of measured fiber strain εf is a function of the difference between the internal pressure Pi and the external pressure Po of casing 14 that is given in terms of hoop strain εh by:
where D is inner diameter of casing 14, w is wall thickness, and E is Young's modulus of the casing material. The constant component of measured fiber strain εf is further a function of change in temperature given by:
εf=ρΔT
where ρ is the coefficient of thermal expansion.
Where bending is present, fiber strain εf may be associated with axial strain εa at a sensor 24 position on casing 14 according to:
Here, fiber strain εf measured by sensor 24 at a position on casing 14 is a function of axial strain εa at the position, radius of curvature R at the position, Poisson's ratio v, wrap angle θ, and radial position which is represented in the equation by radius r and reference angle φ. Fiber strain εf is measured, wrap angle θ is known, and radius r is known. Poisson's ratio v is typically known for elastic deformation of casing 14 and unknown for non-elastic deformation of casing 14. Radius of curvature R, reference angle φ, and axial strain εa are typically unknown and are determined through analysis of wavelength response λn. Similarly, Poisson's ratio v can be determined through analysis of wavelength response λn where Poisson's ratio v is unknown.
In general, signal processing can be used along with the equations to determine axial strain εa, radius of curvature R, reference angle φ, Poisson's ratio v, hoop strain εh, temperature T (relative to calibrated temperature), internal pressure Pi, and external pressure Po from fiber strain εf measured along the length and circumference of casing 14. Examples of applicable signal processing techniques include deconvolution and inversion where a misfit is minimized and turbo boosting. Using the constant component of fiber strain εf, signal processing can be used to determine pressure and temperature profiles along the length of casing 14. The pressure and temperature profiles provide information that is useful for monitoring casing 14 and formation 12. In general, thermal strains and strain due to fluid pressure changes are much less than geomechanical strain due to the formation 12.
Exemplary monitoring methods that are used during operations such as injection, depletion, completion (cement curing), and the like are described below. In addition, exemplary monitoring methods that are used to detect features such as corrosion, flow or leaks, fluid migration, and the like are described below.
Corrosion Monitoring
Referring to FIGS. 3 and 6-8, exemplary methods of monitoring corrosion with monitoring system 20 are now described. Using a modified version of an equation introduced above, wall thickness w of casing 14 can be determined according to:
As decrease in thickness w reflects corrosion, casing 14 can be monitored for corrosion by monitoring the thickness w of casing 14 over time or with respect to the original thickness w. For example, the thickness w calculated at some point in time t1, t2 can be compared to the original thickness w(t0) of casing 14 (or to a previously calculated thickness w or some other baseline thickness) to determine how much corrosion has taken place and the rate of corrosion. Corrosion may be internal, external, or both. In
According to an exemplary method, internal pressure Pi is controlled with a fluid pump 2 (see
Alternatively, using an external pressure gauge 34, an independent measurement of external pressure Po can be combined with a measurement of each of internal pressure Pi and hoop strain εh to calculate thickness w at the position of the pressure gauge 34 or along casing 14 where external pressure Po along casing 14 is constant or calculable using one or more point measurements of external pressure Po.
According to yet another method, where annulus 15 is uncemented and there is access to annulus 15 at the wellhead, internal and external pressures Pi, Po are held constant such that hoop strain εh and thickness w are inversely proportional to one another. Here, the following equation can be used to relate hoop strain εh and thickness w at two different times t1, t2:
Cement Quality Analysis
Referring to
In general, an extended leak-off test or minifrac operation can be used to determine the mechanical properties of formation 12. The mechanical properties can be determined with information gained from the leak-off test or minifrac operation. For example, such information includes limit pressure, leak-off pressure, fracture opening pressure, uncontrolled fracture pressure, fracture propagation pressure, instantaneous shut-in pressure, fracture closure pressure, stable fracture propagation, unstable fracture propagation, fracture closure phase, and backflow phase. A pressure response curve is typically plotted to get such information. The pressure response curve is internal pressure Pi versus time or cumulative volume of fluid pumped.
Monitoring system 20 is used to monitor cement 16 during the extended leak-off test or minifrac operation to facilitate differentiation between fracture of cement 16 and fracture of formation 12. For example, such a differentiation may be difficult to determine from a pressure response curve. As internal pressure Pi increases, fiber strain εf is monitored to determine the quality of cement 16. Referring to
Certain information that is determined from the pressure response curve can similarly be determined from the pressure strain curve shown in
Fluid Monitoring
Referring to
Referring to
Referring to
Illustrated fluid 74 migrates up annulus 15 with the front end boundary 76 of fluid 74 reaching different positions z1, z2, z3, z4 along the length of casing 14 at different times t1, t2, t3, t4. The extent, direction, and rate of fluid 74 migration can be determined by monitoring boundaries 76 of fluid 74 over time and space. As shown in
Strain strings 22 can further be used to determine the location of fluid 74 where fluid 74 changes the temperature of casing 14 so as to expand or contract the casing 14 and change fiber strain εf. For example, temperature changes can be measured by strain strings 22 where flow rate is substantially high and where significant Joule-Thompson effects are involved.
Similarly, referring to
Referring to
The responses of strain strings 22 and temperature string 32 are used together to determine where the flow is located or the size of the flow. In general, larger and closer flows result in greater temperature and pressure responses while smaller and farther flows result in lesser temperature and pressure responses. Strain strings 22 are more sensitive to flow at a greater distance from casing 14 than temperature string 32. For example, if strain string 22 response shows a pressure increase and the temperature string 32 response doesn't show a temperature increase (e.g., relative to geothermal temperature TG), then the fluid flow path of a certain size is within a range of distances from casing 14, the closer boundary being defined by the sensitivity range of the temperature string 32 and the farther boundary being defined by the sensitivity range of the strain string 22. If a temperature anomaly is not detected by temperature string 32 and a pressure increase is not detected by the strain string 22, any flow of any size is at a distance outside the sensitivity range of strain string 22 and temperature string 32. The use of additional tracing methods such as oxygen activation can further facilitate determining the boundaries on an area in which flow is occurring. Tracers in the flow, such as those created by a pulsed-neutron logging tool that causes oxygen activation, can determine fluid velocity but not volumetric or mass rates. Using this information along with temperature-calculated mass flow rate can give an indication of either flow size or distance from casing 14.
Referring to
Monitoring system 20 can measure axial strain along casing 14, which is related to reservoir compaction/dilation. For example, when injecting carbon dioxide, there is generally reservoir dilation. Monitoring system 20 can be used to quantify this and calibrate geomechanical models, which indicate that injected carbon dioxide is going where intended.
Cement Quality Analysis
Referring to
Referring to
It should be understood that monitoring system 20 gathers data for multiple points having different depths and azimuth angles (not shown) and therefore provides complete coverage of casing 14 and any variations in cured cement 16.
In the case of cement 16 curing in annulus 15 bounded by concentric casings 14a, 14b, strain strings 22 on each of concentric casings 14a, 14b observe hoop strain changes in opposite directions due to the change in annulus 15 pressure. Where the curing cement 16 is outside casing 14, the external pressure decreases. Where the curing cement 16 is internal to casing 14, the internal pressure decreases.
The temperature history from the temperature string 32 can be combined with other logs such as caliper logs to determine the cross sectional area of a channel or microannulus or otherwise the quality of cement 16. For example, the temperature increase during curing can be used to determine the volume of cement placed and the volume can then be compared was expected to be used based on a caliper log or another determination of hole volume as a function of depth. Volume of cement 16 is determined based on the temperature change, the heat capacities of the various components, and the heat transfer characteristics of formation 12, cement 16, and casing 14. When the cement volume estimated from the temperature substantially equals that from the caliper, there are no large voids. When the temperature-estimated volume is less than the caliper-calculated volume, there is indication of a void, channel, or microannulus. Knowledge of the size (cross section) of the channel or microannulus is useful for estimating “leakage rate” when monitoring injection or production processes or other logging measurements such as water flow log which give a velocity.
The above-described embodiments are merely exemplary illustrations of implementations set forth for a clear understanding of the teachings and associated principles. Variations, modifications, and combinations may be made to the above-described embodiments without departing from the scope of the claims. All such variations, modifications, and combinations are included herein by the scope of this disclosure and the following claims.
The present application is a national filing under 35 USC §371 of PCT/US2010/044384, filed 4 Aug. 2010, which claims priority from US Provisional Applications 61/231,437, filed 5 Aug. 2009, both of which are incorporated by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2010/044384 | 8/4/2010 | WO | 00 | 2/6/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/017416 | 2/10/2011 | WO | A |
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