The disclosure generally relates to firearms and more particularly relates to systems and methods for mounting barrels to firearms.
Semi-automatic and automatic firearms typically utilize firearm barrel extensions. A firearm barrel extension is a metal projection fixed to the rear of a firearm barrel which extends rearward from the chamber end and holds the breech locked against the gas pressure in the chamber of a firearm when fired. A barrel is threaded into a firearm barrel extension, in combination with a gas block and a gas tube, to create a barrel assembly. Typically, a firearm utilizes a barrel nut to connect the barrel assembly to the upper receiver of the firearm. The standard for attaching a barrel assembly to a firearm is for the barrel assembly to be secured into place by sliding the barrel nut over the barrel extension and thereafter locking the barrel assembly into place with the upper receiver, utilizing an oversized threaded segment. A hand guard assembly is then typically affixed to the barrel nut and the barrel assembly. Standard firearm barrel extensions are short in length and limited in overall diameter and generally do not provide sufficient rigidity or support of the barrel in the receiver.
Current methods of attaching barrel assemblies and/or hand guards to the upper receiver of a firearm, utilizing standard barrel extensions, are limited. Specifically, the overall length and diameter of standard barrel extensions result in a reduced surface mating area with the receiver and exhibit a less than favorable means of connection, unstable connection rigidity, and less than optimal chamber support. As such, it is desirable to have systems and methods for mounting barrels to firearms that increase the stability of the barrel extension and receiver connection by providing a greater support surface area.
Some or all of the above needs and/or problems may be addressed by certain embodiments of the systems and methods for mounting a barrel to a firearm disclosed herein. According to an embodiment, the firearm may include a barrel, an upper receiver, and a hand guard. A barrel mounting system may include an elongated threaded barrel extension with mounting apertures, a modified upper receiver with threaded receiving mounting apertures, and a hand guard with mounting apertures and large clamping screws. Additionally, the first end of the upper receiver may include receiving apertures.
In other aspects, the present disclosure relates to a barrel mounting system for a firearm. The firearm includes a barrel, an upper receiver and a rail system. The barrel mounting system includes an upper receiver mounting portion disposed distally upon the firearm upper receiver, a hand guard assembly mounting portion disposed proximally on the firearm rail system and a firearm barrel extension providing a greater surface area for interconnecting the barrel, the upper receiver and the hand guard assembly of the firearm. The firearm barrel extension includes an elongated rear barrel extension section, an elongated front barrel extension section having internal threads therein for securement to the barrel and a barrel extension mounting flange disposed on the firearm barrel extension between the elongated rear barrel extension section and the elongated front barrel extension section. The barrel extension mounting flange includes exteriorly thereon a plurality of barrel extension mounting protrusions disposed in radially spaced array. Each barrel extension mounting protrusion includes a mounting aperture disposed therein for receiving a threaded mounting screw to join thereby the upper receiver mounting portion and the hand guard assembly mounting portion.
In further aspects, the present disclosure relates to a firearm barrel extension with a greater surface area for connecting an upper receiver of a firearm to a firearm barrel. The firearm barrel extension includes an elongated rear barrel extension section, an elongated front barrel extension section having internal threads therein for securement to the barrel and a barrel extension mounting flange disposed on the firearm barrel extension between the elongated rear barrel extension section and the elongated front barrel extension section. The barrel extension mounting flange includes exteriorly thereon a plurality of barrel extension mounting protrusions disposed in a radially spaced array. Each barrel extension mounting protrusion includes a mounting aperture disposed therein for receiving a threaded mounting screw to join thereby the upper receiver mounting portion and the rail system mounting portion.
In still further aspects, the present disclosure relates to a method for attaching a firearm barrel to a firearm that has an upper receiver and a rail system. The method includes connecting the firearm barrel to a barrel extension, connecting the barrel extension to the firearm upper receiver and connecting the barrel extension to a hand guard assembly.
In yet further aspects, the present disclosure relates to a method for attaching a firearm barrel to a firearm that has an upper receiver and a hand guard assembly. The method includes attaching a barrel extension about the barrel, positioning the barrel extension in between the upper receiver and the hand guard assembly, attaching the barrel extension to the upper receiver and the hand guard assembly by positioning clamping screws through apertures of the hand guard assembly and apertures of the barrel extension to the upper receiver and securing and locking the clamping screws through the hand guard assembly and barrel extension to the upper receiver.
In still further aspects, the present disclosure relates to an extender for mounting a firearm upper receiver and a firearm barrel with respect to each other with at least one fastener. The firearm upper receiver includes an aperture extending from a forward end. The firearm barrel includes a connection surface extending from a rearward end. The extender includes a support body that has a longitudinal axis extending between a forward section and a rearward section. The forward section has a greater length along the longitudinal axis than the rearward section. The support body is defined by a hollow inner passage. The support body rearward section is configured to insert into and engage within the firearm upper receiver aperture. The support body forward section includes an inner connection surface that is configured to connect with the firearm barrel connection surface. The extender also includes a flange that is fixedly disposed around the support body at a position along the longitudinal axis between the forward section and the rearward section. The flange includes at least one aperture through which the at least one firearm fastener extends. The at least one flange aperture is positioned radially away from the support body.
Other features and aspects of the systems and methods for mounting a barrel to a firearm will be apparent or will become apparent to one with skill in the art upon examination of the following figures and the detailed description. All other features and aspects, as well as other system, method, and assembly embodiments, are intended to be included within the description and are intended to be within the scope of the accompanying claims.
The detailed description is set forth with reference to the accompanying drawings. The use of the same reference numerals may indicate similar or identical items. Various embodiments may utilize elements and/or components other than those illustrated in the drawings, and some elements and/or components may not be present in various embodiments. Elements and/or components in the figures are not necessarily drawn to scale. Throughout this disclosure, depending on the context, singular and plural terminology may be used interchangeably.
Described below are embodiments of a barrel mounting system for firearms having a barrel extension, as well as individual components of a firearm, for use in connection with the barrel extension. Methods of attaching the barrel extension on the firearm are also disclosed. The firearm may be a conventional firearm. For example, the firearm may be an M-16 style rifle, an AR-15 style rifle, an AR-10 style rifle, or an M4 style rifle, among others. In relation to conventional firearms, the barrel mounting system for firearms and methods of attachment associated therewith: (1) provides more surface area on the barrel extension, which in turn improves firearm rigidity; (2) utilizes fewer components; and (3) involves easy installation and disassembly in the field by the user (for cleaning, and maintenance or replacement).
Generally speaking, the barrel mounting system can include a barrel assembly that has a barrel, a barrel extension, a gas tube and a gas block. The barrel mounting system can also have a specially machined upper receiver and a hand guard assembly. In certain embodiments, the barrel mounting system can include a protruding threaded barrel extension with mounting apertures, a modified upper receiver with threaded receiving mounting apertures and a hand guard with mounting apertures and large clamping screws. A first end of the upper receiver can be configured to include receiving apertures. For example, the barrel assembly can become the main structure, with the barrel extension positioned between the upper receiver and the hand guard assembly, thereby creating more overall rigidity of the firearm. In some instances, the upper receiver can be modified to have a gas tube aperture, varying in size, to allow installation of different sized gas tubes.
The barrel extension can include a fixed, evenly spaced bolt pattern having apertures disposed on mounting protrusions of the barrel extension. The barrel extension can be tapered to facilitate a more secure fit in between the upper receiver and the hand guard assembly. Additionally, the barrel extension can include internal threads, on the inside front portion of the barrel extension, that correspond to external threads on the barrel. In this manner, the barrel can be screwed into the barrel extension's internal threads. The barrel extension can also include increased surface areas on both the front and the rear section of the barrel extension. The increased surface area of the barrel extension creates a more robust and sturdy connection to the upper receiver and the hand guard assembly—as compared to a conventional firearm design.
The hand guard assembly can include a fixed, evenly spaced bolt pattern having apertures disposed on mounting protrusions of the hand guard assembly. The upper receiver may include a fixed evenly spaced bolt pattern having receiving and/or threaded apertures disposed on the mounting protrusions of the upper receiver. The fixed evenly spaced bolt pattern design on the hand guard assembly and the upper receiver allows a user to secure the barrel extension through the hand guard assembly to the upper receiver via clamping screws.
The hand guard assembly, the barrel extension and the upper receiver may all be tapered to allow the hand guard assembly, the barrel extension, and the upper receiver to mate tightly together—to increase rigidity and stability of the overall rifle. The increase in rigidity and barrel support of the firearm thereby results in increased firing accuracy of the rifle. By way of example, the hand guard assembly may include, but is not limited to, various mounting platforms disposed thereon, such as Mil-Std-1913 (e.g., Picatinny) style rail systems. Weaver style rail systems, Key-Mod style mounting systems, direct attach mounting systems, slot mounting systems, and other similar mounting systems.
These and other embodiments of the disclosure will be described in more detail, through reference to the accompanying drawings, in the detailed description of the disclosure that follows. This brief introduction, including section titles and corresponding summaries, is provided for the reader's convenience and is not intended to limit the scope of the claims or the proceeding sections. Furthermore, the techniques described above and below may be implemented in a number of ways and in a number of contexts. Several example implementations and contexts are provided with reference to the following figures, as described below in more detail. However, the following implementations and contexts are but a few of many.
The example firearm 102 has a barrel 110, a lower receiver 106, the upper receiver 104, the hand guard assembly 108, a buttstock 112, a pistol grip 114, and a trigger 116 attached thereto. The example firearm 102 may be a conventional firearm. By way of example, the firearm 102 may be any number of firearms, such as, but not limited to, an M-16 style rifle, an AR-15 style rifle, an AR-10 style rifle, or an M4 style rifle, or the like. Moreover, the firearm 102 may be a handgun or the like. By way of example, the hand guard assembly 108 may include, but is not limited to, various mounting platforms, such as Mil-Std-1913 (e.g., Picatinny) style rail systems, Weaver style rail systems, Key-Mod style mounting systems, direct attach mounting systems, slot mounting systems, and other similar mounting systems.
As depicted in
The example barrel extension 100 can have barrel extension internal threads 148 that correspond to the external barrel threads 130 on the barrel 110. In this manner, the barrel 110 can be screwed directly into the barrel extension 100. Other attachment configurations between the barrel extension 100 and the barrel 110 are also possible including, but not limited to, welding, pressure fitting, snapping-on, bolting, etc.
The depicted barrel extension 100 can also have a barrel indexing pin 146. The barrel indexing pin 146 is a protrusion that fits into a receiver in the upper receiver 104 to ensure proper installation by a user. The barrel indexing pin 146 can resistively flex into the barrel extension during installation, then return to a rest state once aligned with the upper receiver 104.
A gas tube 160 can be connected to the bolt carrier group (not shown) and disposed in the upper receiver 104, through the hand guard assembly 108, to the gas block 164. The gas block 164 may be positioned about the barrel 110 of the firearm 102, or along the longitudinal length of the barrel 110. For example, the gas block 164 may be positioned about the barrel 110 at any location in between the upper receiver 104 and the muzzle end of the firearm 102. In certain embodiments, the gas block 164 may be attached to the barrel 110 by any means known in the art, such as, but not limited to, welding, screwing, bolting, pressure fitting, etc. In the preferred embodiment, the gas block 164 is disposed within the hand guard assembly 108. However, the hand guard assembly 108 can vary in size and length which may result in the gas block 164 being disposed on the exterior of the hand guard assembly 108 (i.e., further down the barrel 110 on the outside of the hand guard assembly 108).
Illustrative Methods
At block 174 of method 172, the barrel extension 100 can be attached about the barrel 110. For example, the barrel extension 100 can be positioned and screwed around the barrel 110 through the barrel extension internal threads 148 by a user. At block 176 of the method 172, the barrel extension 100 can be positioned between the upper receiver 104 and the hand guard assembly 108. That is, upon positioning the barrel 110 around the barrel extension 100, the user can position the barrel extension 100 directly in between the upper receiver 104 and the hand guard assembly 108. In some instances, the hand guard assembly 108 can be positioned over the barrel 110 onto the barrel extension 100. In other instances, the hand guard assembly 108 is composed of more than one member and is clamped and secured around the barrel extension 100. Other methods of attachment are contemplated to those known in the art. For example, at block 178 of method 172, the user can attach the hand guard assembly 108 (through the barrel extension 100) to the upper receiver 104 by placing and positioning the clamping screws 126 through the hand guard assembly mounting apertures 158 and further through the barrel extension mounting apertures 150 into the upper receiver mounting apertures 154. At block 180 of method 172, the user can secure and lock the clamping screws 126 through the hand guard assembly 108 and the barrel extension 100 into the upper receiver 104.
Although specific embodiments of the disclosure have been described, numerous other modifications and alternative embodiments are within the scope of the disclosure. For example, any of the functionality described with respect to a particular device or component may be performed by another device or component. Further, while specific device characteristics have been described, embodiments of the disclosure may relate to numerous other device characteristics. Further, although embodiments have been described in language specific to structural features and/or methodological acts, it is to be understood that the disclosure is not necessarily limited to the specific features or acts described. Rather, the specific features and acts are disclosed as illustrative forms of implementing the embodiments. Conditional language, such as, among others, “can,” “could,” “might,” or “may,” unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments could include, while other embodiments may not include, certain features, elements, and/or steps. Thus, such conditional language is not generally intended to imply that features, elements, and/or steps are in any way required for one or more embodiments.
This application claims priority to U.S. Provisional Patent Application No. 62/016,402, filed on Jun. 24, 2014, which is entirely incorporated herein by reference.
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