This disclosure relates to turbines, and more particularly, to systems and methods for NOx measurement and turbine control.
Turbine emissions, in the form of nitrogen oxides (NOx), can be monitored during the operation of a turbine. NOx emissions from a turbine can be an indicator of efficiency and health of various components of the turbine. Accurate measurement of NOx can, for example, indicate turbine inefficiencies caused by can-to-can variations in combustors. In addition, accurate NOx measurement can be used to control the turbine and its emissions.
Conventional NOx monitoring systems can use gas analyzers and are primarily used for closed loop emissions control. Gas analyzers and other NOx monitoring systems typically depend on gas sampling and do not provide for real-time control of the turbine and its emissions. In addition, conventional gas analyzers and other NOx monitoring systems may not provide NOx measurement at the combustor can level, which may be used to assess combustor can-to-can variations as well as other events, such as, for example, a lean blow out (LBO) event in a combustor.
Embodiments of the disclosure are generally directed to systems and methods for NOx measurement and turbine control. According to one example embodiment of the disclosure, a method for NOx measurement and turbine control can include receiving a signal from at least one electrochemical NOx sensor mounted in a gas flow path of a turbine. Based at least in part on the received signal, a NOx emission value associated with a gas flow in or from the turbine can be determined. Based at least in part on the determined NOx emission value, a control action for the turbine can be determined. The method can further include facilitating the control action for the turbine.
According to another example embodiment of the disclosure, a system for NOx measurement and turbine control can include a controller. The system can also include a memory with instructions executable by a computer for performing operations that can include, receiving a signal from an array of electrochemical sensors mounted in a gas flow path of a turbine, based at least in part on the signal, determining a NOx emission value for the gas flow path of the turbine, based at least in part on the determined NOx emission value, determining a control action for the turbine, and facilitating the control action for the turbine.
According to another example embodiment of the disclosure, a system for NOx measurement and turbine control can include a turbine component, and a controller. The system can also include a memory with instructions executable by a computer for performing operations that can include, transmitting a signal from at least one electrochemical NOx sensor mounted adjacent to the turbine component in a gas flow path component of a turbine, based at least in part on the signal, determining a NOx emission value for the turbine component or the turbine, based at least in part on the determined NOx emission value, determining a control action for the turbine component or the turbine, and facilitating the control action.
Other embodiments and aspects of the disclosure will become apparent from the following description taken in conjunction with the following drawings.
Having thus described the disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
The disclosure now will be described more fully hereinafter with reference to the accompanying drawings, in which example embodiments of the disclosure are shown. This disclosure may, however, be embodied in many different forms and should not be construed as limited to the example embodiments set forth herein; rather, these example embodiments, which are also referred to herein as “examples,” are described in enough detail to enable those skilled in the art to practice the present subject matter. The example embodiments may be combined, other embodiments may be utilized, or structural, logical, and electrical changes may be made, without departing from the scope of the claimed subject matter. Like numbers refer to like elements throughout.
Generally, certain embodiments of the systems and methods described herein are directed to NOx measurement and turbine control. In some example implementations, certain technical effects and/or solutions can be realized, wherein NOx measurement may be used to identify inefficiencies in various turbine operations and associated turbine components. Once certain inefficiencies are identified, the turbine control system can adjust various turbine operating parameters to reduce and/or minimize the inefficiencies, thereby improving turbine performance. In other example embodiments, NOx measurement may be used in a closed loop DeNOx system to reduce the turbine emission level before exhaust gases are released to the atmosphere.
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In any instance, the at least one electrochemical NOx sensor 120 can communicate with a transmitter 130. In certain embodiments, the transmitter 130 can be a surface acoustic wave (SAW) type with a piezoelectric substrate. In another embodiment, the transmitter 130 can be of direct-write type that includes a printed sensor with a dielectric mounted on the substrate of at least one component 106 in the gas flow path 110. In certain embodiments, the transmitter 130 and electrochemical NOx sensor 120 can be a single entity of an integral sensor-transmitter type.
The transmitter 130 can receive a signal from the at least one electrochemical NOx sensor 120 and transmit a corresponding signal to an associated receiver 150. The transmitter 130 can be communicatively coupled to the receiver 150 via a communication interface 140, which can be any of one or more communication networks such as, for example, an Ethernet interface, a Universal Serial Bus (USB) interface, or a wireless interface. In certain embodiments, the receiver 150 can be coupled to the transmitter 130 by way of a hard wire or cable, such as, for example, an interface cable. In other embodiments, the receiver 150 can be coupled to the transmitter 130 by way of a wireless interface, such as, for example, a radio-frequency (RF) signal interface, a passive wireless technology, and so forth.
The computer 160 can be a computer system having one or more processors that can execute computer-executable instructions to control the operation of the electrochemical NOx sensors 120, transmitter 130, and/or receiver 150. The computer 160 can further provide inputs, gather transfer function outputs, and transmit instructions from any number of operators and/or personnel.
The computer 160 can also include software and hardware for the correlation of the signal received at the receiver 150 to a NOx value. The computer 160 can further provide the NOx value to the control system 170, from which the control system 170 can perform various control actions to reduce emissions, change combustor firing rates, and so forth. In some embodiments, the receiver 150 may be part of the computer 160. In some other embodiments, the computer 160 may determine control actions to be performed based on the NOx value. In other instances, the computer 160 can be an independent entity communicatively coupled to the receiver 150. In other embodiments, the computer 160 and the control system 170 may be a single entity.
In accordance with an embodiment of the disclosure, a system for NOx measurement and turbine control may include a controller, for example, the control system 170 as indicated in
The determination of a control action can include performing one of a deterministic analysis or a probabilistic analysis. For example, in a deterministic analysis, the measured NOx emission value (NOx1) of the gas flow path 110 and a power of the turbine 105 in megawatts (MW1) can be compared against a NOx emission value (NOx2) and power of the turbine 105 in megawatts (MW2) predicted by a turbine performance tool. The control action can be determined based on a difference between the turbine powers, MW1 and MW2, and a difference in the NOx emission values, NOx1 and NOx2.
In another embodiment, the control action can be determined using a probabilistic analysis. In a probabilistic analysis, for example, the turbine 105 may be instructed to operate at a specific design point for the type of turbine and a specific ambient condition. The NOx emission value (NOx1) and a power of the turbine (MW1) can be determined for this state of the turbine 105. The operating condition of the turbine 105 can be adjusted based on the power difference between actual power (MW1) and a probabilistic power (MW2) for the same type of turbine 105 operating at the same ambient condition. The probabilistic power (MW2) can be determined by performing a probability distribution analysis on operating and theoretical power data collected from several of the same type of turbine at the same ambient condition. The turbine 105 can be adjusted to the probabilistic power (MW2) to determine a second NOx emission value (NOx2). The operating condition of the turbine 105 can be further adjusted based on the difference between the second NOx emission value (NOx2) and a probabilistic NOx emission value (NOx3) for the same type of turbine operating at the same ambient condition. The probabilistic NOx emission value (NOx3) can be determined by performing a probability distribution analysis on operating and theoretical NOx data collected from several of the same type of turbine at the same ambient condition. Based on the difference between NOx3 and NOx2 values, a new power (MW3) can be derived. Based on the differences between NOx3 and NOx2 and further between MW2 and MW3, a size of an adjustment factor can be determined that can then be input into the control system 170 to facilitate the control action for the turbine 105.
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Depending on the shape of the turbine component 106 and/or configuration of the gas flow path 110 or gas stream 320, other conforming housing geometries for an electrochemical NOx sensor 120 can exist with other embodiments of the disclosure.
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The memory 825 can be used to store program instructions that are loadable and executable by the processor 805, as well as to store data generated during the execution of these programs. Depending on the configuration and type of the computer system 160, the memory 825 can be volatile (such as random access memory (RAM)) and/or non-volatile (such as read-only memory (ROM), flash memory, etc.). In some embodiments, the memory devices can also include additional removable storage 830 and/or non-removable storage 835 including, but not limited to, magnetic storage, optical disks, and/or tape storage. The disk drives and their associated computer-readable media can provide non-volatile storage of computer-readable instructions, data structures, program modules, and other data for the devices. In some implementations, the memory 825 can include multiple different types of memory, such as static random access memory (SRAM), dynamic random access memory (DRAM), or ROM.
The memory 825, the removable storage 830, and the non-removable storage 835 are all examples of computer-readable storage media. For example, computer-readable storage media can include volatile and non-volatile, removable and non-removable media implemented in any method or technology for storage of information such as computer-readable instructions, data structures, program modules or other data. Additional types of computer storage media that can be present include, but are not limited to, programmable random access memory (PRAM), SRAM, DRAM, RAM, ROM, electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disc read-only memory (CD-ROM), digital versatile discs (DVD) or other optical storage, magnetic cassettes, magnetic tapes, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can be accessed by the devices. Combinations of any of the above should also be included within the scope of computer-readable media.
Computer system 160 can also include one or more communication connections 810 that can allow a control device (not shown) to communicate with devices or equipment capable of communicating with the computer system 160. The communication connection(s) 810 can include communication interface 140. The control device can include the control system 170. Connections can also be established via various data communication channels or ports, such as USB or COM ports to receive cables connecting the control device to various other devices on a network. In one embodiment, the control device can include Ethernet drivers that enable the control device to communicate with other devices on the network. According to various embodiments, communication connections 810 can be established via a wired and/or wireless connection on the network.
The computer system 160 can also include one or more input devices 815, such as a keyboard, mouse, pen, voice input device, gesture input device, and/or touch input device. It can further include one or more output devices 820, such as a display, printer, and/or speakers.
In other embodiments, however, computer-readable communication media can include computer-readable instructions, program modules, or other data transmitted within a data signal, such as a carrier wave, or other transmission. As used herein, however, computer-readable storage media do not include computer-readable communication media.
Turning to the contents of the memory 825, the memory 825 can include, but is not limited to, an operating system (OS) 826 and one or more application programs or services for implementing the features and aspects disclosed herein. Such applications or services can include a NOx correlation algorithm 827 for executing systems and methods for NOx measurement and control of a turbine 105 and its components. In one embodiment, the NOx correlation algorithm 827 can be implemented by software that is provided in configurable control block language and is stored in non-volatile memory. When executed by the processor 805, the NOx correlation algorithm 827 can implement the various functionalities and features associated with the computer system 160 described in this disclosure.
References are made herein to block diagrams of systems, methods, and computer program products according to example embodiments of the disclosure. It will be understood that at least some of the blocks of the block diagrams, and combinations of blocks in the block diagrams, respectively, can be implemented at least partially by computer program instructions. These computer program instructions can be loaded onto a general purpose computer, special purpose computer, special purpose hardware-based computer, or other programmable data processing apparatus to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create means for implementing the functionality of at least some of the blocks of the block diagrams, or combinations of blocks in the block diagrams discussed.
These computer program instructions can also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means that implement the function specified in the block or blocks. The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational elements to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions that execute on the computer or other programmable apparatus provide elements for implementing the functions specified in the block or blocks.
One or more components of the systems and one or more elements of the methods described herein can be implemented through an application program running on an operating system of a computer. They also can be practiced with other computer system configurations, including hand-held devices, multiprocessor systems, microprocessor based, or programmable consumer electronics, mini-computers, mainframe computers, etc.
Application programs that are components of the systems and methods described herein can include routines, programs, components, data structures, etc. that implement certain abstract data types and perform certain tasks or actions. In a distributed computing environment, the application program (in whole or in part) can be located in local memory, or in other storage. In addition, or in the alternative, the application program (in whole or in part) can be located in remote memory or in storage to allow for circumstances where tasks are performed by remote processing devices linked through a communications network.
Many modifications and other embodiments of the example descriptions set forth herein to which these descriptions pertain will come to mind having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Thus, it will be appreciated the disclosure may be embodied in many forms and should not be limited to the example embodiments described above. Therefore, it is to be understood that the disclosure is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.