This application, its parent case, and all other applications cited herein are owned by or will be assigned to PODenergy, Inc., a California corporation. All inventors have been under a written invention agreement with PODenergy, Inc. at all applicable times
The technical background for this application is provided in its parent case, U.S. patent application Ser. No. 11/985,196 filed Nov. 13, 2007, published as Publication No. 20100284749, which is hereby incorporated by reference in its entirety.
When operating a process immersed in water, the support of the water allows for relatively thin and inexpensive materials to contain the process. This is especially important for the PODenergy's systems, where the valves may be tens of meters in diameter and the underwater containers may be hundreds of meters in diameter.
Thin and inexpensive implies an anaerobic digestion container can be more like a jellyfish than a steel tank. In addition to the container, chemical and biologic process equipment consists of valves, pipe, fittings, pumps, and the like. The material below will explain new equipment and processes designed specifically for the in-water situation.
a-c show an elevation of a container being lined while floating below the ocean surface.
a-c show longitudinal and transverse sections showing the action of a tube valve.
a-c show transverse sections of drawstring valve.
a-c show longitudinal and transverse sections of a flexible bladder valve.
a-b show cross sections of a Python Waterlock in operation moving BoB.
a-b show cross sections of a Python Waterlock in operation dewatering a BoB.
a-c show cross sections of Inflate-a-lock Joints during pipeline construction.
a-c show cross sections of Inflate-a-ziplock pipe joining operations.
a-c show cross sections of forward osmosis in flexible container showing flow direction reversal.
a-b show cross sections of BoB and BoN bobbing in a digestion container.
a-c show plan views of three tow-rope locations in order to harvest the quadrant of a circle.
a-b present an overview of a liquid CO2 tube filling transition on the sea floor.
a-c show side views of a waterlock port for AUVs with docking connections on each side.
a-b show profiles of floating kelp forests at different anchor root-rock depths.
a-b show a profile of moving a submerged process.
a-b show a cross-section of glass spheres in a matrix and elevation of completed cylinder.
a-c are sections showing stages of honeycomb structure insulation.
a-c show vertical cross-sections of submerged compressor with 3 stages of gas compression.
a-c show cross sections of pipe break points with repair tees.
a-d show longitudinal and transverse sections of placing pipe in seafloor ooze.
a shows a vertical cross-section of a vertical tube containing liquid CO2.
b shows a vertical cross-section of a near-constant hoop stress tank.
a-b show a transverse section (a) and longitudinal section (b) of double-walled non-rolling tube.
a-b are transverse sections showing the use of hydrostatic pressure to stiffen walls.
a-d are cross sections of ooze-swimming mechanical root, installing a container.
a-d are cross sections of self-anchoring mechanical root guide with spoils pipe.
a-b show vertical cross sections of hydrostatic process equipment construction.
Because CH4 dissolves in seawater, although only a tenth as much as carbon dioxide, the captured CO2 will have some CH4. That is, some residual CH4 will also come out of solution along with CO2 as pressure is reduced.
When this 90% CO2 gas is compressed to the pressure and temperature typical of 500 meters deep in the ocean, it will convert to a liquid.
The 90% CO2 with 10% CH4 is compressed into the gas column. As the CO2 liquefies, the gas column become rich in CH4. The CH4 rich gas is allowed to migrate into the mid column through a control valve. In the mid column, the CH4 rich gas bubbles through liquid CO2, which scrubs the CO2 from the CH4. The gas is driven from the gas column to the mid column by allowing the pure methane to escape through a control valve at a rate that keeps mid column pressure below gas column pressure.
The operation of a 10,000 hectare algae forest would generate approx. 3,000 cubic feet per minute of the 90% CO2 gas. The gas would be pressurized and conveyed to depth with a 6-inch diameter pipe that is 500 meters long. The liquid occupies less space and may need only 4-inch diameter pipe for conveyance to depths below 2,500 meters, where the liquid CO2 is denser than seawater. For either gas or liquid pipe, the pipe wall supports the difference in pressure between inside and outside; therefore the pipe wall can become thinner with depth.
The device of
Note that CO2 is sometimes used as a refrigerant, meaning energy can be recovered from the phase change. The condensing CO2 will warm the surrounding (or conveyed) seawater. Low-temperature versions of geothermal heat engines such as those produced by United Technologies or Electratherm would be appropriate for recovering energy to assist powering the gas compression.
CO2 is being considered as a working fluid for Ocean Thermal Energy Conversion (OTEC). While OTEC is less sustainable than the PODenergy process because it mines deep ocean cool water and incidentally moves nutrients, OTEC may be operated in coordination with the PODenergy process.
Also, high concentrations of CO2 in seawater may be converted into a solid using the Calera, www.calera.biz, process. The Calera product can be a cement, as of October 2009, it is being produced as sand (small particles that are the aggregate in cement).
Remarkable economic and structural efficiency for an impermeable tensile container is obtained with a permeable strength textile and a thin impervious liner. One way to install a thin liner is to turn the liner inside out into the container as the liner comes off a reel or unfolds. The process is similar to the Insituform sewer pipe lining inversion method as shown at http://www.insituform.com/content/190/insituform_cipp_process.aspx.
In
After the liner is completely installed, a “rewind rope” shown in
Inserting and extricating the liner can occur in any orientation or container shape. That is the liner container may be attached to the side of a horizontal tube, or to the top of a horizontal tube, or the top of a container and inverted downward. The liner may also be inserted into the container using air as the working fluid. Air-as-fluid may be more appropriate when the liner is inserted at the factory so that the completed assembly arrives at the point of use ready to “inflate.” The factory prefabrication may occur with the permeable textile container lying on the ground or suspended with cables in air.
This inversion process makes multiple liners in the same container for multiple tasks relatively easy. For example, one could install a liner that is primarily impermeable to water. Then follow with a liner that provides insulation. Then follow with a liner that is less permeable to methane. Or follow with a liner that has a top portion of methane impermeable material bonded to a less expensive material.
a shows dewatering with the Python Waterlock in side view. In this arrangement, a porous bale of biomass (BoB) is squeezed inside the Python Waterlock. The fluid that was surrounding or in the BoB is allowed to escape either behind or in front of the BoB. If the removed fluid can be returned to the surrounding environment, the valves may be contracting around a pervious tube (not shown).
b shows dewatering in a side view with a variation on Python Watertube. In this case, a stretchable netting is a permeable material surrounding a BoB or loose particles of biomass. An impermeable tube surrounds the stretchable netting, if the removed fluid is to be captured. Any of the contracting components of the valves mentioned above first seal off the front and back of the biomass containing fluid volume. Subsequent contractions around the biomass will force fluid from the BoB or the loose biomass. The removed fluid will be captured in the space between the impervious tube and stretchable netting.
One can also envision stiffening the flexible hose or container walls by attaching inflatable tubes which are parallel to the direction of fluid flow, combined with a few shape-maintaining tori. These inflatable features would provide temporary stiffness for stabbing hoses or rings together or permanent stiffness for higher velocity fluid flow.
One can also envision mating the hoses and rings in a “deflated” situation. Deflated mating may be in or out of the water. The mating would be made with a large version of a ziplock zipping device.
The opposite of forward osmosis, reverse osmosis, uses mechanical pressure to overcome the osmotic pressure. Osmotic pressure is caused by water molecules seeking to further dilute a saline solution. If a water (but not salt) permeable membrane “balloon” full of saltwater solution is placed in a container of fresh water, the “balloon” will eventually explode as the fresh water permeates through the membrane into the balloon. The equipment for reverse osmosis must resist high pressures and therefore requires strong and stiff materials.
Forward osmosis relies on an abundance of some other dissolved molecules, like carbon dioxide or ammonia, to cause net osmotic pressure forcing the water from the seawater into the high CO2 water. The dissolved CO2 is easily removed by relieving pressure, leaving one with pure water. When the forward osmosis equipment is housed at one atmosphere, it might employ a pressure vessel to improve the maximum dissolved CO2 concentration. When the forward osmosis process is performed in-water the only pressure difference between the inside and outside of the osmosis membrane is caused by the osmotic pressure. The osmotic pressure difference between the inside of the membrane and the outside of the membrane can be held near zero by draining off the fresh water as fast as it accumulates.
Fresh water is generated continuously by continuously injecting tiny droplets of liquid CO2 or bubbles of gaseous CO2 on the inside of the membrane. Fresh water permeates through the membrane continuously. The pressure is kept below the membrane breaking point by modulating the release of fresh water through a valve. The pressure-caused tension in the tube may make a textile strength-member covering useful.
If the inside of the membrane is kept at 50,000 ppm, the fresh water leaving will be conducting away one kilogram of CO2 for each twenty liters of fresh water. Therefore, the primary energy cost is in compressing the CO2 to match the depth. Below 500 meters, the compressed CO2 may be cooled to be a liquid. Note that a chemist can calculate the required CO2 concentration more precisely to match the salt water situation. The osmotic pressure is based on the relative number of non-water molecules, not the relative mass of the non-water molecules. However, using a mass-based approximation, the energy to compress the recycled pure CO2 would be about 90 kWh per metric ton of CO2. That is less than 4.4 kWh per m3 of water (5,500 kWh per acre-foot), prior to any energy recovery.
Note that the 5 kWh per m3 of produced water does not include energy recovery from the compressed and dissolved CO2. The water departing the membranes contains energy in two ways: 1) the osmotic pressure and 2) the dissolved CO2. The dissolved CO2 energy is similar to that of a compressed gas. As the fresh carbonated water moves to the surface, the CO2 comes out of solution with energy of a compressed gas. The initial and “makeup” CO2 may be provided by the PODenergy carbon sequestration process. Nearly all of the CO2 is recycled when the water is de-gassed prior to delivery.
One of the difficulties employing a membrane process to desalt water is the tendency of biologic and chemical precipitation to “foul” the membrane. Fouling caused by salts coming out of solution on the membrane surface is usually addressed by maintaining high “scouring” velocities along the membrane. The high water velocity is an additional energy expense. Fouling caused by particulates is generally addressed by backflushing the membranes at regular intervals. Fouling caused by life forms attaching to the membrane is addressed with an occasional chemical bath. In reverse osmosis, the membranes are back-flushed and occasionally removed from the water so the outside can be soaked in a cleaning solution. An advantage of the proposed forward osmosis process is the ability to operate the membrane inside-out.
In both
On the other hand, forward osmosis works with seawater at ambient pressure and the reject brine can be (economically) much closer to the concentration of seawater. This is more like the natural fresh water production that is powered by sunlight on the ocean surface. Returning this slightly saltier water to the ocean surface, the process will be more natural. Warm but salty water can be less dense than cool but less salty water. Back at the ocean surface the salty water will mix just like what happens for sun powered evaporation. In the reverse osmosis process, there are concerns the concentrated brine (over twice the salt of seawater) will form density currents, flow to the bottom of the ocean and stay there, creating ecologic havoc.
Reverse osmosis is currently employed to purify other liquids than water and to separate gases. Other forward osmosis equipment and in-water forward osmosis can be similarly employed to purify other liquids and gases. For example, if one side of a membrane with the correct hole size was air and the other side was CO2, N2 would selectively penetrate the membrane to dilute the CO2. After a time, one side of the membrane will be primarily O2 and the other side primarily a mixture of CO2 and N2. Further compressing the CO2 with whatever gas will condense the CO2 to yield pure CO2 as a liquid. The other gas would also be pure. At shallow in-water depths there may be considerable buoyancy force on gas containers. However, at depths in excess of a few thousand meters, the density of compressed gases approaches that of seawater.
a shows is zoomed in on one bale of biomass (BoB) in cross-section. Neither
b shows a digester container in cross-section with different ages of digesting BoB. Because each BoB skirt is semi-porous to methane, when methane production ceases, the methane gradually escapes, and what is now a bale of nutrients (BoN) sinks to the bottom of the container.
An inlet Python Waterlock pushes BoB or loose biomass with associated seawater into the side of the digestion container. The inlet waterlock may be at most any location, provided it is configured not to catch interior rising methane gas bubbles. The inlet's vertical location along the wall might be adjusted to take advantage of the biomass density. Increasing dissolved CO2 concentration increases the density of the water. Density currents within the digester can aid mixing.
An outlet Python Waterlock extracts bales of nutrients (BoN) or loose remaining solids with associated seawater from the bottom of the digestion container.
While the Python Waterlocks can serve both functions, it would not be unusual to have a separate inlet for seawater and a separate outlet for dissolved nutrients and CO2. The separate inlet and outlet would be one way to control dissolved CO2 concentration and to capture the dissolved nutrients and CO2.
By whatever process the biomass and the nutrient-CO2 laden water are removed from the digestion container, the nutrient-CO2 laden water might be placed into the “balloons” of
The bales full of harvested algae are pulled down to the digestion container in a closed condition. The closure may be one of the flexible valve types discussed earlier. The bales are either emptied into the digestion container (when digesting loose biomass) or the entire BoB is inserted into the digester. The bales may be detached from the cable or remain attached while the biomass is transferred.
Empty bales or BoN and the balloons of dissolved nutrients and CO2 are attached to the rising cable section. Once at the surface, the gaseous CO2 is captured. The BoN may be towed horizontally across the ocean surface to disperse the solid nutrients. Bales which have dispersed their nutrients would open their front end to gather algae. Any of the flexible valves, as would many existing towed net technologies, serve for opening and closing bales.
Not shown here, but any of the single pulleys can be paired pulleys in a “ram tensioner” arrangement. The ram tensioner dates from the 1980's, developed at the U.S. Naval Civil Engineering Laboratory, Port Hueneme, Calif. A ram tensioner maintains constant tension on a vertical cable salvaging a delicate load in heaving seas. Plastic composite leaf springs may be lower maintenance in this application than the traditional hydraulic piston.
In one variation, a separate tow rope would operate inside the digestion container in order to mix and position the digesting biomass. In yet another variation, one continuous cable would tow the BoB into the digester through a Python Waterlock, exit with BoN through the outlet Python Waterlock, disperse the BoN's nutrients on the ocean surface, harvest algae and return with BoB to the digester inlet. These variations are possible because the cable would move slowly, just fast enough to retain harvested algae in the open mouth filter bales.
The above equipment described for harvesting algae is identically useful for harvesting plastics, fish, and other small dilute objects, plants, or animals in any water body.
The primary strength textile is containing an outer impermeable liner. Immediately inside the outer liner is seawater. This inner seawater may have slightly more salt to make its density closer to that of the liquid CO2. Within the inner seawater are “pillows” with a range of densities from just slightly higher density than liquid CO2 to just slightly less dense. The range of densities will cause the pillows to distribute themselves below, on the sides, and above the liquid CO2. A secondary purpose of the pillows is to seal any punctures in the outer impermeable liner. Plus, if the pillows are filled with calcium hydroxide, they can be “exploded” near any CO2 leaks. The CO2 mixing with calcium hydroxide will produce calcium carbonate. While this wouldn't seal a leak, converting the leaked material to a solid would buy time to repair or replace the primary container.
In addition to the pillows, the inner seawater also contains pH sensors to detect dissolved CO2.
Thin plastic is not perfectly impermeable. And different thin plastics have different permeability and different strength-cost characteristics. For example, CH4 will permeate more through high density polyethylene (HDPE) than through nylon. It may be useful to have a thin layer of less permeable nylon bonded to a layer of HDPE in the CH4 accumulation area of the anaerobic digestion container. Similar multi-layer plastic sheet may be useful to prevent forward osmosis of water into the container of liquid CO2.
As explained in U.S. application Ser. No. 11/985,196, liquid CO2 can be safely stored on the ocean floor as long as it is prevented from dissolving in the surrounding seawater.
Prior art includes this March 2008 email posted to the Geoengineering Google Group by Steven Salter, Emeritus Professor of Engineering Design, University of Edinburgh:
Prior art also includes Mark Capron's answer to Steven Salter on Mar. 5, 2008 via a reply email. Mark Capron also posted both Professor Salter's observation and Mark Capron's answer on the PODenergy.org website as follows.
First consider the ideal shape for the “pillows” used to make the “liquid skin.” Making stiff pillows would be counterproductive because they would leave gaps between the pillows. The gaps would be filled with the ambient seawater and become conduits for dissolved CO2 to disperse into the ocean.
The containers should be very flexible and smooth, like an incompletely filled 1 to 4-mil high density polyethylene (a common trash bag thickness) bag. The intermediate density fluid (extra-dense seawater) will spread over the top of the higher density CO2, forming a “pancake.” One way to achieve a lid with no gaps, would be to place one large pancake-shaped bag of extra-dense seawater over the entire CO2 expanse. Such a large single construction would be impractical to cover areas that may extend over tens of kilometers. Plus, the single piece nature defeats the objective of a self-repairing skin. A practical compromise is to make the pillows as long tubes, a typical plastic product that is particularly easy to work with.
Valves are inferred, not shown, in
Where depressions are not available, or are not complete, water-filled, ooze-filled, sand-filled, or other appropriate material-filled tube-dams could substitute for ooze-bermed excavations. These tubes may be similar to Titan Tubes or GeoTubes. Porous tubes hydraulically filled with ooze would be particularly permanent because the eventual failure of the plastics would be immaterial after sufficient marine snow.
This subsea dam can be quite high and thin with a tremendous factor of safety because the difference in density between the fluids is relatively small, much less than 100 kg/m3. The difference between water and air is 1,000 kg/m3.
A series of subsea dams can create a terraced subsea slope. This does more than separate soon-to-be-ooze-covered pools of liquid CO2 into discrete compartments. It allows for a final (deepest) dam or several dams to be positioned to capture and cover any leaks of liquid CO2. The final dam would be covered with the liquid skin. Because any leaking CO2 would be denser than the liquid skin, it would sink through the liquid skin. For the long term, it may be useful to have the liquid skin of the final dam covered with geotextile and a hooded arrangement to prevent marine snow from sealing off the path of potential leaks into the final dam.
Like the tubes storing liquid CO2 described elsewhere, the liquid skin structures would be instrumented. For example one or more vertically mounted sets of conductivity detectors, pH sensors, salinity sensors, cameras, pressure sensors, strain gauges, and the like would be placed on a vertical pole or stake, or attached to a piece of rope, with a heavy weight on one end and a float on the other. One could paint alternating colored or reflective bars or attach colored lights onto the rope or pole to allow visual depth estimation, in case visual detection from a robotic craft or other remote surveillance camera is available. Alternating objects with different sound reflection characteristics allowing for depth estimation with sonar, may be more practical than light in the ocean.
In general, the nature of the liquid skin and the subsea dam allow them to move during an earthquake and then settle back down and re-seal. However, when in an area with some chance of earthquake or turbidity current, or other bottom disturbance, structural engineers may determine the need for stiff anchors. Stiffer anchors would include driving or boring piles into rock, or explosive-fired plates into the seafloor (ooze, sand, or rock), which positively anchor the structure in case of major shaking. Net may be placed over the CO2 filled tubes or dams and anchor the nets to the pilings or plates using cables.
A single device can contain sensors for pressure, temperature, and conductivity since these are point measurements. It can be placed inside the tubes, liquid skin, or subsea dams near the bottom or top, outside in the transitional density layer, or further outside in the ambient seawater.
Seawater is more electrically conductive than liquid CO2. Hence, a) inside a container a conductivity sensor can sense the presence of seawater, which might be entering from outside, especially near the top of the container, and b) outside a container, especially in a “downhill” location, a conductivity sensor can sense the presence of liquid CO2, which might be escaping from a nearby container.
Volume is more difficult to sense, since it is not a single point measurement. However a sensor can be equipped with a gravity sensor, to tell which way is down, and one or more directional sonar send-receive units to detect the presence of walls, floor, ceiling, water lines, or other nearby structures. If the volume of a container seems to be decreasing, this can trigger an alarm.
A float sensor can detect the height of liquid CO2 in a container, where such float is specially designed to float on liquid CO2, but not on water. Of course the float can also detect how far the ceiling of a container is from its floor, by merely floating to the top of the bag and staying there. In a case where it is believed that the float would never be outside the container, the float can be even more buoyant, such that it would also float on water. The float sensor can be a heavily weighted box on the floor of the container, which contains a string, rope, or wire that unrolls or rerolls as the float rises or falls.
In another embodiment, there is no need for either the float or the heavy box, rather a lightweight box can be attached to one inside surface of an inflatable container and the end of a sensor line can be attached to an opposing inside surface. As the container is filled with liquid CO2, the string is extended, and if the container deflates the string is retracted. In this manner we can detect if the bag is inflating normally, staying inflated, or possibly has begun leaking if the string starts to retract.
Ultrasonic level sensors in combination with weirs are commonly used to meter water flow by sensing water level. The sonic sensor points sound waves either straight up or straight down. The sound waves are a reflected from a change in fluid density. The time for return of the reflected sound is proportional to the distance of the fluid interface from the sensor.
Collecting data from seafloor locations at depths of 3,000 meters or more over long periods of time poses sensor power and communication challenges. Groups of sensors can be linked to a common controller, which possess a local power source, such as a long lived battery, or possibly a microbial fuel cell, or any other fuel cell that can operate in such conditions. The controller powers the sensors and collects their data over a period of time.
Since the undersea liquid CO2 tank farm installation is considered stable, weekly or monthly data collection may be sufficient.
A variety of means can be used to get the monitoring data to the surface, including—
The PODenergy system involves supplying liquid CO2 to the seafloor for storage with continuous flow.
Seafloor depressions are not always available. A simple tube full of liquid CO2 will be appropriate in some cases. Note the simple tubes will also be covered by marine snow eventually. Should people find the liquid skin is more permanent than simple tubes, it is relatively simple to transfer the liquid CO2 from simple tube to liquid skin containment using the thin pipes described further below.
In one embodiment, a non-flexible pipe conducts liquid CO2 from higher levels to a depth of at least 2,500 meters. The liquid CO2 must be pumped since it is lighter than water until it hits the crossover point. We desire to inject it into plastic bags on the sea floor for long term sequestration. These bags may be 10-100 meters diameter and 1,000 meters long, many lying side by side, possibly in grooves excavated in the sea floor ooze. We inject the liquid CO2 from one end, and the plastic bag unrolls as it fills, like a tube of toothpaste in reverse.
When one bag is full we need to switch to the next one and keep going, a transition shown in
The filled storage tubes can be sealed in several ways. In one embodiment we attach a plastic pipe segment with a plastic valve to the bag wall at the point where the liquid CO2 is to be added. The flexible hose segment is attached to this pipe segment, and its valve is opened to admit liquid CO2. After the fill process is complete, the valve in the plastic pipe segment is closed, and the flexible hose segment is detached. Preferably each hose or pipe segment has a valve at the end, to minimize the escape of liquid CO2 during hose disconnect and reconnect operations.
If there is a preference for continuous pumping to the sea floor, we could use yet another holding tank to smooth the flow and turn it back to continuous. However, sea floor operations might do much better with a small batch paradigm for the overall PODenergy system operation. We need to be switching periodically from one tank to the next. So having natural breaks, wherein we can verify how we are doing, and possibly cut over to the next tank, seems like a good idea. Also if there is some malfunction with the floor operation, the amount of CO2 we spill is limited and known.
Robots may be built into any of the containers explained above and in U.S. application Ser. No. 11/985,196. The robots may be activated by remote control or sensed conditions to effect repairs to the containers from the inside.
A pipe or a container consisting of a bag made of thin plastic film containing say 10 million cubic meters of water, liquid CO2, or CH4 may be deployed for example 100 to 5,000 meters below sea level. To repair leaks, perform assembly operations or fabrication of bag sections, or to add or delete piping to other valves or containers, it may often be desirable to have an “extra hand” inside the bag, for example when applying an adhesive patch, joining sections via zip-lock, cutting a precision hole, or the like. A submersible craft (either autonomous, robotic or remotely operated, or human piloted) can act on the bag from the outside, applying treatments, cuts, or joins externally, and a parallel robotic craft can also operate from the inside of the bag, either on solo tasks, or in concert with the external craft.
For example, many operations to repair or fabricate plastic or fabric bags or sections thereof may require sustained pressure to be applied from both sides of the bag wall. This can be effected by deploying a small robotic craft inside the bag, controllable by radio, electrical, pulsed light, or sonar encoded signals. Such signals may direct the inside robotic craft to propel itself to the desired work location. Once at the location, the inside robotic craft can deploy and hold a steel roller, webbing, or plate. The plate may be 1 foot wide by 5 feet long, against the inside surface of the bag. Thin flexible permanent magnets are also available, which may be coupled with an exterior reversible electromagnet to provide either attraction or repulsion. The material may be coated to prevent corrosion and could be thin for flexibility.
Thru-water sonar or colored lights can be displayed by the inside craft to help the outside craft grossly position both itself and the inside craft as necessary for the desired repair or fabrication operation. For fine positioning the robots may first “touch” arms with the thin fabric the only barrier between the arms. With this “pressure” connection, higher frequency sonar or electromagnetic signals can pass from arm-to-arm for fine operational coordination. Once coordinating, the outside submersible craft can position and activate one or more electro magnets against the outside bag surface, thereby firmly gripping the inside plate, or the inside robot, as desired for the proposed repair or fabrication operation.
It can generally be assumed that sonar signals can be transmitted through the bag walls in either direction with minimal attenuation, due to the thinness of the bag wall and the equal fluid pressure on both sides. By placing several active pulsing sonar units in the general area, all the robots could determine their positions with a sonar version of the global positioning system. That is the active sonar units emit pulses with time information. Each robot uses a triangulation algorithm to compute its location. A robot may employ directional microphones or multiple microphones to determine its orientation. The transmitting sonar may be directional, aimed with the aid of location information transmitted from the robot. The transmitting units can be off, unless called to service by a robot commencing operations in the area. The directional and off features help avoid excess noise in the ocean, save energy, and provide better signal-noise ratio for the positioning system.
According to this system the external craft operators, may be either at depth or operating both craft from sea level. The steel plate can be a flat section, or can be deployed as a rolling belt allowing continuous motion of the inside “plate” for zipping or patching. Also the “plate” can be composed of any substance capable of being magnetically attracted. This could include a composite flexible plastic material impregnated with nickel, magnesium, or any other magnetic substance or composition, including a flexible metallic chain or mesh. Thus repair or fabrication operations can be primarily effected by an external craft, but with internal mechanical support from a pliable rolling magnetically responsive belt positioned by the inside craft and gripped as needed by the outside craft using electromagnets.
Internal craft can also be used to periodically clean the inside of the bag, and to inspect it for leaks, potential damage, weak spots, misconfiguration of the digester or its associated components, unusual buildup of any substance such as dissolved gases or solids, bottom sludge, materials clinging to the side walls, materials potentially clogging valves or tubing, strainers possibly full or malfunctioning, or the like.
If electrical signals are used to communicate with the inside robotic craft, these can be communicated by a permanent tether cord with one side attached, for example to a port of the main bag, at an upper location, and the other end of the tether cord attached to the inside draft. This inside tether cord can be managed, even in a very large bag or vessel, by means of a retraction mechanism that rolls the cord up when not needed. This retraction mechanism can be associated or attached to a) the inside craft, b) the bag wall at or near the port, or c) by yet another drone craft whose job is to manage the tether retraction process. Or the extended tether can be supported by a series of differential floats attached at intervals to prevent the cable from sagging and weighing down the robotic craft.
Another way to deploy a robotic craft inside a flexible submerged bag is to provide a water lock port mounted in the bag wall. In this embodiment the internal robotic craft need not be deployed inside the bag at all times. Rather, when needed, the water lock port in the bag wall can be opened to admit the internal robotic craft. Such a water lock port may resemble those used to move biomass, shown in
In a more generalized embodiment, a single robot craft can provide internal and external inspection and repair services to multiple adjacent bag systems deployed at any depth. That is, the robot craft can, either on a schedule or in response to human or computer-initiated commands, traverse into and out of various bags in turn, performing continual inspection and data telemetry. The robot may plug and unplug from docking connections for data transfer and power as it moves. For example an underwater digester complex might include several dozen large bags deployed over an area of say 100 square miles. According to a predetermined schedule, a central or autonomous process can direct the robotic craft to circulate around this system, entering and exiting each bag in turn, via electrically or mechanically operated water lock doors, performing periodic internal inspections and data telemetry.
Each bag can have two or more doors. Since the bags are quite large, 1000s of feet in length, the robot craft can enter by one door and leave by another, which is closer to its next destination, without having to return to its point of entry.
In another embodiment, said bag complex may have two or more such robotic craft deployed, any of which can serve as either the inside or outside robotic craft for various potential repair operations. In normal use, all craft can circulate around the bag complex independently performing inspections and telemetry, passing into and out of water lock ports. When a condition is detected that may require a concerted effort by two robot craft simultaneously, one inside and one outside, one such craft will deploy to the outside of the affected bag structure, and another to its inside, whereupon they can perform the repair or fabrication operation in concert. Other craft at the site can continue routine inspections and telemetry as before.
If the condition involves an already existing hole of sufficient size, the “inside” craft (to be) can enter the bag through that hole. However the condition may only involve a weak area in need of reinforcement. Also after such a repair is completed the inside craft must either remain inside indefinitely, or be furnished with a means of exit, such as through a water lock door port.
The PODenergy system may employ long undersea pipelines for transport of methane and gaseous or liquid CO2. Operating in the open ocean is expensive and difficult and typical pipelines are expensive. In some cases POD might need pipelines several hundred or thousand miles long, to transport methane to shore, or CO2 beyond the continental shelf, for long term storage in “big cheap plastic containers” (BCPC) on the deep ocean floor.
The most cost effective solution is to use unusually thin plastic pipe, since relative pressures will be low. For example the wall of a 1-foot (0.3 meter) diameter HDPE pipe may be less than 25-mil (1 millimeter). The materials being transported, in small quantities, are not major pollutants and the loss of small amounts of material would not be economically devastating. In some cases the pipe could break or be destroyed, such as by ship anchors, turbidity currents, attacks by sea life, or the like. Hence it will be desirable to deploy such pipe, but furnish it with sensors and automatic valves, to effect quick valve closure and permit continual real-time monitoring.
A plastic pipe is furnished with annular strain gauges and environmental sensors attached every hundred feet, continuous power and fiber optic cables, and snap-shut valves every thousand feet.
A fiber optic cable inside the pipe wall or attached to the pipe wall may substitute for individual strain gauges. A light pulse in a fiber optic cable is continually reflecting a signal back to the light source. The signal is altered if one squeezes, bends, or otherwise deforms the cable. Because changes in temperature cause changes in strain, the fiber optic cable may detect changes in temperature. Therefore, the fiber optic cable becomes one long continuous strain gauge capable of registering a drop in pressure, a break, or a bend anywhere along the pipe. The same fiber optic cable can be employed to transmit data.
A discrete strain gauge and environmental sensor may consist of a band that can be clamped around the pipe, so as not to puncture or damage it, containing a strain gauge with a resistive and/or piezo output, plus an electronic interface to an external communications cable. The strain gauges are attached to the pipe as it is being laid, and each electronic interface has connectors for telecomm cables in both directions. Each is connected to the next, and serves as a repeater to amplify the digital signals received from other gauges along the line.
Like all telecommunication lines, fiber optic cables require repeaters to amplify their signals, which become attenuated over long distances. The great virtue of digital encoding is that (unlike analog encoding) an attenuated digital signal, especially one containing an error correcting code, can be accurately detected and re-amplified in a perfect form, as if it were just leaving its origin.
However this cleanup and re-amplification will cause any analog strain gauge type information to be lost. Therefore in another embodiment a long cheap pipeline can be provided with three sets of communication lines along its length, connected at intervals by repeaters, as is well known in the art. In this embodiment each repeater is also a router that routes digital message packets (e.g., Ethernet packets) as further described.
These 3 types of communication lines are shown in
A fourth line, not shown, can be provided to supply power to the sensors and repeaters, or if the long telecom line is a wire cable it can double as a power supply, or batteries or fuel cells (including microbial fuel cells) can be provided to supply local undersea power.
The local sensory regions (sensor lines, strain gauges) can be overlapped to provide redundant coverage of all pipeline segments with no gaps and room for up to one half the sensors to fail. That is, for each router repeater, the sensor line and strain lines can extend beyond the current unit segment, to include partial or 100% overlap with either the preceding or following unit segment, or beyond.
To afford further failsafe capability, the long distance telecom line can also be redundant, the two lines can interleave between router/repeaters, and the alternating repeaters can also be interconnected, affording an H-shaped configuration that can survive the loss of either main line and any repeater, and still return substantially all other telemetry data from both lines, by “routing around the problem.”
In
All telemetry cables, repeaters, sensors and the like are physically attached (bonded, strapped, glued, tied, etc.) to the pipeline, which may be manufactured and placed in undersea or terrestrial locations.
It is a property of digital signals that when adequately filtered for noise, they can be successively cleaned up and reamplified for vast distances without loss or damage to the digital information. Hence the electrical cable can serve two purposes, a) to provide electrical power to the repeater stations, and b) to carry the digital informational signals they cleanup, amplify, and retransmit.
Each strain gauge will have a unique unit ID number, such as a MAC address, and will periodically transmit information such as temperature, external water pressure, and strain detected by the gauge, which is a proxy for the pressure and flow within the pipe. Such information may be in the form of an ethernet packet.
It is also desirable for the local sensors to detect electromagnetism or nearby moving ferromagnetic objects. Pipelines must be regularly “pigged,” which refers to running a sensing device (which may resemble a pig) through them to perform inspections. Such pigs can contain metallic iron, or some other magnetic composite, which can be readily detected by the local sensor bands, thus returning detailed information about the current location and speed of the pig. If the pig is equipped with accelerometers, it can map the pipe location precisely with inertial navigation.
In addition, the pig and local sensing device may be designed to communicate with each other. That is, the pig can create packets of information relating to its inspection of the pipeline, and when it is in the vicinity of a local sensing device, transmit those packets to the sensing device for relay back to the base station. The pigging of pipelines is a well-established art. Where the pipeline terminates in a deep sea CO2 sequestration facility, the inspection pig may be disposable for one time use only. Or the sequestration facility may have the capacity to capture the pig and store it for possible retrieval by deep sea robotic craft tending the facility.
Thus when fully equipped, such a plastic pipeline may be a thousand miles long, and may have several thousand strain and environmental sensors that each receive power from an external cable and transmit packets of digital info containing their unique MAC address, such as every 10 seconds, or some interval that allows for easy information collection and analysis by a base station, which may be on land, or in an undersea work complex in relatively shallow water, or in a buoy that receives scientific information and transmits it to shore via a radio link.
The pipelines of the present invention may contain natural gas (methane), liquid CO2, CO2 gas, or seawater, etc., which although they can be pollutants, are nevertheless not highly toxic, so that minor spills should require minimal effort to cleanup. This can allow the use of instrumented plastic pipelines to save costs, since even if they fail, the potential for serious environmental damage is minimal, especially if the breach is quickly sealed.
To provide an added measure of safety in the event that an undersea or terrestrial pipeline is ruptured, such as being cut by an anchor, attacked by sea life, damaged by vandalism or terrorism, or the like—it is desirable to provide an automated means for the pipeline to seal itself on either side of the break. The valves may be “normally closed.” That is, if a signal stops, the valve closes.
In these examples, the pipeline is assumed to be malleable plastic. The valve, shown in
Yet another kind of valve would consist of two sealer bars, longer than the pipeline's diameter. The bars may have a circular or triangular aspect facing the pipeline, a shape which presses the pipe walls together without cutting the pipe. The sealer bars can be plastic-coated metal (e.g., iron), or merely heavier blocks of a hard and tough plastic, possibly reinforced with wire, cable, or metal.
In one embodiment,
Upon receiving a signal to seal the local segment, the motor applies a turning force to the two disks or gears that causes the two bars to clamp together, thus sealing the pipeline. By providing adequate down gearing the line can be sealed in a short time.
In another embodiment,
All sealer mechanism parts (including bars, cables, screws, gears, springs, etc.) can be made of plastic, so long as such parts are sufficiently thicker, harder, stronger, and/or tougher than the pipeline they are intended to seal.
When the valve closes, there will be force tending to move the valve caused by the difference in pressure between the outside and the inside of the pipeline. In typical pipeline construction, the valves are often anchored in the soil with thrust blocks. However, when dealing with welded or mechanically joined pipe segments, the valves may be attached to the pipe without thrust blocks. In order to resist this force, the sealing bars may be attached to the pipe wall in the manner of
This system of linked gauges and transmitters makes it much easier to monitor the performance of an undersea plastic pipeline carrying, for example, methane gas or gaseous or liquid CO2. If there is a break or significant leak, this will generally be detectable.
If the pipeline is cut by a ship anchor, a) all sensors beyond the break may cease to be “visible” to the monitoring station, and/or b) in the case of a hole there may be anomalies in the pipeline's internal pressure, as detected by the strain gauges. For example, pressures in the vicinity of, and beyond the break/hole, in the direction of flow, will drop off.
All existing methodologies for the laying of undersea telecommunications cables should be (more or less) directly applicable to instrumented plastic fluid lines. More, the pipe may be sufficiently flexible to allow folding or pay-out as from a wire-guided torpedo. Joint-less plastic pipelines may be extruded and rapidly cured from raw materials on-ship, eliminating the need to pre-manufacture and pre-load large coils of pipe on ship, or to join pipe segments together. Such joints are possible weak spots and require high skill, consistency, and inspections to eliminate errors.
Rather than use connectors to attach the electrical cable to the sensing devices, it may be preferable for both power take off and packet transmission (by the sensors) to occur via induction. That is, a single unbroken network cable can be reeled out (or manufactured on ship) and attached to the pipeline. Then each sensing device can have an inductor unit (say 1 foot long, or long enough to encompass several wave lengths) clamped to this cable. Thus the pipeline, the cable, and local sensors would all be sealed and break-free.
Pipelines for transport of gaseous methane and liquid CO2 are feasible to operate without pump stations, because they can be density driven. Methane gas will naturally rise to areas of less pressure, which is the desired behavior to recover it for land based or sea surface use, and CO2 below a certain depth is denser than water so it naturally sinks, which is desired when it is being conveyed to a deep sea facility for sequestration.
In another embodiment the local sensing devices may be powered by batteries or microbial fuel cells whose life is forecast to equal the service life of the pipeline.
In a continuously formed pipeline, which is formed on the ship, it is possible to embed pressure sensors directly into the pipe wall. In this manner the sensing units can obtain direct pressure readings of the fluids in the pipe. However, this introduces inhomogeneity and possible weakening, and may significantly increase the costs of the pipe formation process and equipment, over that of merely attaching external sensors.
Components of the PODenergy system operate near the conditions needed for supercritical CO2. Therefore the technologies explained in herein can be applied to support processes requiring supercritical CO2.
Supercritical CO2 can replace traditional organic solvents. It is not considered a volatile organic compound (VOC). VOCs are regulated as air pollutants and can be hazardous. When withdrawn from the environment, it may be returned to the environment without increasing greenhouse gas concentrations.
Above critical values, CO2's liquid-vapor phase boundary disappears. Further, its fluid properties can be tuned by adjusting pressure and temperature. Supercritical CO2 has the density of a liquid, but exhibits the diffusivity, surface tension, and viscosity of a gas. That is, it can be pushed through a pipe with relatively little friction. It can penetrate more quickly into porous solids. Meanwhile, it has the density to be a powerful solvent. Specifically, oils and other organic liquids, will dissolve in supercritical CO2. Because the solvent power can be varied with changes in pressure and temperature, supercritical CO2 is a tunable solvent.
Commercial scale supercritical CO2 extraction processes include:
The above is not a complete list of supercritical CO2 uses. There are small-scale operations and investigations using supercritical CO2 for:
Like the processes explained in U.S. application Ser. No. 11/985,196, a tensile fabric structure containing supercritical CO2 in the ocean can be made large inexpensively. That is: the submerged supercritical CO2 process can revolutionize the chemical industry by removing the economic limits imposed by expensive pressure vessels.
One example—Currently, the production of biodiesel from algae is limited by the step of separating the oil from the algae. Because the oil separation step is equipment intensive, economies are sought by producing special algae. If the oil separation were relatively inexpensive, naturally occurring algae grown in naturally occurring conditions may be economic.
Inside the cooler container the pure oil, pure liquid CO2, and algae/water blend stratify. Conditions will determine if the oil is more or less dense than the CO2.
The process shown in
There are many processes which need to recover dissolved gases. One example is recovering the CO2 and CH4 accumulated in the anaerobic digesters of the PODenergy system. The typical way to remove dissolved gas is to decrease pressure or increase temperature. Either reduces the equilibrium dissolved gas concentration.
However, the principle of partial pressure allows for a third alternative. Partial pressure refers to the pressure of one gas in a mixture. For example, air is a mixture of 21% O2 and 80% N2. That means the partial pressure of O2 in air that is at 1-bar is 0.21 bar.
In an aquatic process, the bacteria or plants generate the gas directly into a dissolved state. For example, algae will dissolve O2 into water approaching the 1-bar dissolved O2 equilibrium concentration of 40 mg/L. This happens even though pumping air into water will not produce more than 8 mg/L of dissolved O2. Similarly the anaerobic bacteria of the PODenergy system will be dissolving their produced gases up to the equilibrium concentration corresponding to a pure gas interface. They may even push the dissolved gases to temporarily exceed equilibrium concentration.
In general, the seawater in the PODenergy digester will be saturated with CH4. But the dissolved CO2 will be less than half the equilibrium value. However, when a bubble of CH4 forms, the dissolved CO2 in the surrounding seawater will “see” the initially pure CH4 bubble with a partial pressure of 0-bar CO2. That is, the CO2 will come out of solution into the CH4 bubble, over time, as the CH4 bubble travels upward through the seawater. The CH4 bubble accelerates as it expands with decreasing pressure and gathered CH4 and CO2. The relative amount of CH4 and CO2 in the harvested gas can be controlled by timing the formation of CH4 bubbles to be close to the gas/water interface.
When the entire digester is operated at the depth and temperature where CO2 is liquid, the principles of partial pressure may be used to directly harvest liquid CO2 at depth. At this depth and temperature, the CO2 entering the CH4 bubble will convert to liquid. The liquid CO2 will then be left behind by the more rapidly rising CH4 bubble. The bubbles of liquid CO2 will continue to rise, but will also re-dissolve. However, one can envision employing pumped methane bubbles, as in
Even in the conditions of liquid CO2, it may be advantageous to minimize the thickness of liquid CO2 through which the methane must pass. It may also be useful to minimize the area of CH4 and liquid CO2 interface. In
1The “bubble” of CH4 needs to have sufficient volume so that the volume of CO2 inside the bubble will be at 1-bar partial pressure.
2The compression energy is calculated for isothermal compression as the scm of gas × 100 × ln(Pb/Ba)/3,600 kJ/kWh/50% efficiency. Numbers shown are based on air density, not adjusted for the lower density of CH4.
Table B shows how the energy of compressing CH4 to make bubbles differs for each situation. The top three rows represent compressing CO2 gas from sealevel, 10 bars, and 20 bars to 54 bars, where it will transition into a liquid. Subsequent rows are based on compressing CH4 from the indicated pressure. The compressed CH4 then extracts dissolved CO2 at pressure from the seawater. That is, the CH4 bubbles provide a low partial pressure environment for the dissolved CO2.
The arrangement shown is particularly simple. When the seawater spray shown in
Any of these gas sparging processes may occur at some distance from and at different depths than the depth of the digestion container.
It may be useful to maintain a lower dissolved CO2 concentration in the anaerobic digester of the PODenergy system. Hence there may be energy advantages to de-gassing dissolved CO2 with heat. The operation could be performed in a continuous process. CO2 is more soluble in water when cold and under pressure, as anyone can verify who opens a can of coke and puts it back in the fridge. It stays fizzier longer when kept cold, even till the next day.
The pressure-temperature relationship of CO2 is shown in
Referring now to both
However, we can remove the dissolved CO2 into a storage-ready liquid using the process shown in
Note that the removed CH4 would remain a gas. This allows separating the CH4 from the CO2 with any of several processes, including ones described elsewhere above. Should we choose to use a compression step, there are large energy advantages to starting compression from depth instead of sealevel. Table B compares the energy cost of compressing CO2 for sealevel, 10 bar, and 20 bar (200 meters).
The features of CO2 make for more options when employing the PODenergy system and processes integrated therewith. For example, a continuous digestion process is appealing, since it is assumed the other processes may be long lived. However a batch digestion process might also be desirable, if digestion is allowed to “complete” and then all digester water is resolved at once. With a series of small batches, NN m3 of water can be raised, warmed, detained until it separates, have the CO2 siphoned off (so to speak) and then repeat with same batch size until huge vessel is processed. If we are merely patient, an equilibrium will be reached with mostly CO2 above, mostly water below. We're in no big hurry, we sold most of the methane long ago, so this might be simpler than trying to “goose” the dissolved CO2 to make it separate rapidly enough for a continuous process with a short residence time.
Liquid CO2 should be an insulator, like SiO2, due to its lack of free electrons. Perhaps a quilt of liquid CO2 could surround warm or hot processes.
Rather than mimic a classical centrifugal separator, we can provide a simple vertical cylinder, sphere, or even an imperfect cylinder (like a wrapped piece of hard candy) formed by crimping the ends of a cylinder. Introduce the already separated fluids tangentially at the center of its length, do the automated water line sensing, and pump out the 2 fluids at either end. The conical bottom and domed top do not seem essential, though they would not hurt either. In the cheapest version, the 2 outlet pipes are simply bonded into the “crimp” at the ends of the large diameter vertical cylinder.
The de-gas or gas-to-liquid condensing container may also be a helix or other shape instead of a simple cylinder.
Seawater, which has ample free ions (Na+, Cl−), routine disassociation of H+, etc., is more electrically conductive than liquid CO2, which as a molecule is far more tightly bound. Therefore, a vessel can be equipped with a series of pairs of electrodes deployed along a vertical line on an inner side wall (or possibly on a vertical pole in the middle). As the “water line” separating the liquid CO2 from the water rises and falls, these pairs of electrodes will give an approximate reading of its position, which can be made more exact if desired by using more pairs of electrodes spaced closer together. However for most purposes, a vertical spacing of 1-2 inches between electrode pairs should be sufficient.
Besides electrical conductivity, other means of automatically sensing the dividing line between 2 separated liquids of different densities are available, including thermal conductivity, optical transparency & reflectivity, ultrasonic transparency & reflectivity, and many others known to those skilled in the relevant arts.
If dealing with two liquids, a clean separation of the 2 liquids can be achieved as follows. The liquid from the end of the container in
Tank sizing and fluid flow rates must be adjusted to avoid formation of a vortex that would suck liquid CO2 down the conical section. Meanwhile, since this operation is performed at a depth of −500 meters, we need a reliable way to adjust the flow rates to assure that the separation is working as planned. We achieve this by continually monitoring the “water line” using pairs of electrodes deployed along a vertical axis inside the separation tank. If we see that the “water line” has moved out of its desired range, either up or down, e.g., due to varying concentrations of dissolved CO2 in the digester water, we increase or decrease our rate of pumping out the two respective fluids to move it back into its desired range.
It is possible that, at the desired flow rates, the degree of separation still may not be as exact as desired. In that case the process can be repeated on one or both output lines. That is, the output CO2 line can be re-separated to remove excess water, and/or the output water line can be re-separated to remove excess liquid CO2.
In other embodiments the final separation tank, with its pairs of electrode sensors, may not need to be centrifugal. A less expensive design might be sufficient, especially for very low flow rates. However the centrifugal design seems adequate, well known, and should not add significant cost (to a product that is all plastic film), so it may still be preferred.
In a preferred embodiment, to avoid turbulence, the “water line” as detected by the sensors in the centrifugal separator, should be kept nearly level with the “water line” of the fluids leaving the separation container. To determine where that line is, the separation container is further equipped, especially near the outlet end, with vertical poles bearing pairs of electrodes along their length. These sensors are read continuously to determine the height of the “water line” inside the separation container, and then the 2 rates of fluid pumping from the centrifugal separation tank are precisely and continuously adjusted to keep the “water line” for the latter tank as nearly level with that of the former as practical.
In another embodiment, the “water line” might be detected by a float of intermediate density, like the float in a toilet tank or an automobile gas tank. The float must float on seawater but sink in liquid CO2. This can be achieved by providing a plastic bag or other vessel filled with less-saline water. However, such a float mechanism has moving parts, and its valid response to rapidly varying conditions might be slow. Therefore the solution of pairs of electrodes seems more appealing, due to no moving parts and rapid response time to changing conditions, as rapidly as we care to sample it.
The electrode solution is not without problems as well. The electrode pairs may become fouled with organic or other unknown matter from the digester effluent. Accordingly the raw digester fluid must be strained to remove large items, and means should be provided to either shield the electrode pairs from potential foulants and/or to provide a periodic, or continuous in-place, or self-cleaning process. Hopefully the great bulk of organic or unknown matter is safely reposed in sediment at the bottom of the digester, so our exposure to it should be minimal.
The horizontal version of a liquid CO2 separation chamber could be further enhanced by configuring its (say) 500 foot length into 1) a circle, like a circular fluorescent light, 2) a spiral all at substantially equal depth, or 3) a helix (say) 50 feet in diameter (say 150 feet in circumference) with a shallow rate of rise. This latter embodiment could allow for a more compact deployment of the separator at 500 meters depth, and greater ease of warming the separation chamber with surface water using less external tubing to conduct the warm water. The gradual rise of several (say 15) meters from one end of the helix to the other will not be a significant water pressure differential, since we are still near 500 meters below sea level.
In yet another embodiment the helix could be suspended in a single larger tank containing a circulating flow of warmer surface water. Such warmer surface water could be introduced at the top of the outer tank, adjacent to the warmest liquid CO2 rising up in the helix. Upon contact with the helix containing cold liquid CO2 it will start to get colder, and thereupon sink towards the bottom of the tank, where it is pumped out and returned to the ambience.
In batches, NN m3 of water can be raised, warmed, detained until it separates, have the CO2 siphoned off (so to speak) and then repeat with same batch size until huge vessel is processed.
The processes explained in U.S. application Ser. No. 11/985,196 are useful for sequestering CO2 from power plant exhaust. Existing energy production from CH4 includes N2 with the oxygen. The combustion systems are arranged to employ or work around N2 as a “filler” expansion gas in a piston or heat intensity control in combustion chamber. The combustion processes have to be controlled to reduce formation of NOx. The high proportion of N2 in exhaust increases the difficulty of harvesting pure CO2 and H2O from the exhaust gas.
Manufacturers of oxygen purifying equipment including Air Products and AirSep acknowledge they have not been asked to provide on-site oxygen supply equipment where energy efficiency is the primary criteria, and certainly not on the scale proposed. It is possible to produce oxygen cryogenically or with pressure swing while recovering nearly all the energy. A more efficient cryogenic process would make better use of cross-flow heat exchangers wherein the warm incoming air is chilled by the separated cold oxygen and cold nitrogen. A pressure swing process would recover the compressed gas energy. While difficult to estimate the economics, it is likely the energy cost of combusting on pure oxygen will drop below 4% of the produced energy.
Note the above costs do not include an anticipated improvement in the combustion process electrical energy efficiency, the reduced cost of recovering more exhaust heat due to the high steam content, or the value of water recovered from the exhaust. An understanding of combustion processes suggests that not introducing nitrogen allows adjusting many variables and some of those adjustments should result in better electrical efficiency.
The technologies explained above and in U.S. application Ser. No. 11/985,196 can be applied to this situation. Specifically, the submerged pressure swing adsorption (PSA) would provide pure O2 from air. PSA is generally most economic providing 90-95% pure O2, with the balance primarily N2. When retrofitting existing power plants, it may be necessary to replace the nitrogen with steam or water vapor to provide a “filler,” more chemical-to-electrical efficiency, more economic heat recovery, and low pollutant levels similar to those from a fuel cell running on natural gas. The chemical formulae below show how the fraction of nitrogen in with the oxygen affects the fraction of water molecules in the exhaust of natural gas fueled combustion. Note in actual combustion, there is generally some excess air (lean burn) to ensure all the fuel is consumed.
Air input generates 18% steam, 9% CO2:
8N2+CH4+2O2→8N2+CO2+2H2O
50% N2 with steam input generates 55% steam, 20% CO2 after condensation:
4N2+CH4+2O2+4H2O→4N2+CO2+6H2O
20% N2 with steam input generates 70% steam, 70% CO2 after condensation:
2N2+4CH4+8O2+6H2O→2N2+4CO2+14H2O
10% N2 without steam input generates 62% steam, 82% CO2 after condensation:
2N2+9CH4+18O2→2N2+9CO2+18H2O
0% N2, without steam input generates 67% steam, 100% CO2 after condensation:
CH4+2O2→CO2+2H2O
Another approach is to continue to employ air in the combustion process, and then use other PODenergy system components to capture the CO2 and H2O. These include:
The submerged PSA process can address either the purer O2 or the purer CO2. Such submerged cooling and compression is appropriate for any amount of N2, and would be particularly useful for removing smaller concentrations of N2 during the CO2 condensation step.
The process listed in Table C as “PSA for 50% O2” consists of 1) Compress air through a submerged PSA to produce a gas that is 50% O2 for combustion. 2) Condense water out of the exhaust gas, perhaps recovering energy with any of many heat-to-electricity devices. 3) Compress and cool the remaining exhaust gas in a submerged CO2 separation device, like that explained in 61/335,811. 4) Store the liquid CO2 or ship it for enhanced oil recovery.
The process listed in Table C as “PSA for 90% O2” is the same as that for 50% O2, except the O2 is higher purity.
The process listed in Table C as “PSA of air-CH4 exhaust” consists of 1) Fuel combustion with air. 2) Condense water out of the exhaust gas, perhaps recovering energy with any of many heat-to-electricity devices. 3) Compress the remaining exhaust gas through a submerged PSA to produce a gas that is 90% CO2. 4) Compress and cool the remaining gas in a submerged CO2 separation device, like that explained in 61/335,811. 5) Store the liquid CO2 or ship it for enhanced oil recovery.
The process listed in Table C as “Blow air-CH4 exhaust into a kelp forest to dissolve CO2” consists of 1) Fuel combustion with air. 2) Condense water out of the exhaust gas, perhaps recovering energy with any of many heat-to-electricity devices. 3) Blow (small bubble diffusers) the remaining exhaust gas in a floating aquatic plant forest. 4) Allow the aquatic plants to extract the C from the CO2. 5) Harvest the aquatic plants into the PODenergy anaerobic digestion system. 6) Produce pure CO2 via the PODenergy process. 7) Store the liquid CO2 or ship it for enhanced oil recovery.
1The compression energy is calculated for isothermal compression as the scm of gas × 100 × ln(Pb/Pa)/3,600 kJ/kWh/50% efficiency. It has not been adjusted for gas density.
The process listed in Table C as “Compress & cool air-CH4 exhaust to liquify CO2” consists of 1) Fuel combustion with air. 2) Condense water out of the exhaust gas, perhaps recovering energy with any of many heat-to-electricity devices. 3) Compress and cool the remaining gas in a submerged CO2 separation device, like that explained in 61/335,811. 4) Store the liquid CO2 or ship it for enhanced oil recovery.
It may be convenient to employ the PODenergy system an ocean current. Ocean currents generally circle the world's oceans so that most near (several hundred miles) shore locations have a current. The speed and direction of a deep-water current is often different from that of the surface water current. The current can serve to maintain high dissolved CO2 seawater flowing through a stationary aquatic plant forest. The plants will be removing dissolved CO2. Without a current, aquatic plant growth may be limited by the rate of CO2 transfer from the atmosphere or from nearby CO2 producing power plants. When employing the stationary aquatic plant forest as part of a PODenergy system, the recycled nutrients would be released upstream in a dispersed manner that causes their adsorption by the forest.
Some aquatic plants, notably kelp, will strongly attach to rocks. Synthetic anchor rocks can be produced from ceramics with neutral buoyancy.
a shows the kelp bed at minimum depth, just after harvesting, with a gentle wave on the ocean surface. The seafloor might be 1,000s of meters below the kelp roots. In
b shows the kelp roots at maximum depth, perhaps 20 meters, just before harvesting the kelp bed.
The kelp may be harvested in any of several ways. The kelp can be mowed by boats with cutting devices. The kelp can be mowed with open harvesting bales and tow ropes as shown above. Alternatively, swaths of netting can be rolled up with the kelp attached to form large bales. Or long strings can be pulled through a continuous feed digestion process described elsewhere above.
The typical rope employed as netting and the ceramic rocks will be a large expense for kelp forests extending for hundreds of square miles. An alternative construction,
Over time, shellfish growing on the buoys and netting will add weight to the entire structure. The extra weight may cause sags between buoys. However, slowly developing sags won't change the depth to the top of the kelp. Additional air in the buoys and occasional shellfish harvesting may be necessary.
To address the crisis of global warming, it is not only necessary to reduce CO2 emissions but to radically reduce existing atmospheric CO2 levels. One way to achieve this result is to cultivate large amounts of biomass to extract legacy CO2 from the atmosphere. There is not enough terrestrial water or land available to cultivate such a large amount of biomass, hence it is desirable to develop large offshore farms for algae, plankton, and seaweed, covering up to 6% of the world's ocean surface. (See prior works of M. E. Capron.)
Massive oceanic farming of biomass encounters a variety of issues. The open ocean surface is relatively sterile, due to lack of nutrients. Most plant growth and associated system development occurs in areas of upwelling, where various types of ocean currents bring up colder nutrient laden water from deeper depths.
To carry out massive oceanic farming of biomass we require large new areas of ocean, in addition to those already producing biomass, and we may prefer them to be located in areas of minimal lateral surface current, to minimize the departure of the generated biomass. Such areas occur in many places, especially the 5 large oceanic gyres (See
In addition we also desire that these new areas be fertilized by nutrient rich water from lower depths. This can be achieved using mechanical pumps to pump colder water from lower levels, but this is somewhat energy consumptive. Hence it may be preferable to devise another way to get cooler water to rise in a desired area, via an artificial upwelling, by somehow harnessing natural forces.
As it happens such a natural force exists, very close to several of the desired locations (central oceanic gyres), in the form of the deep oceanic conveyor belt currents (
Based on studies of isobaric deep sea floats tracked by sonar, Susan Lozier et al (“Interior Pathways of the North Atlantic Meridional Overturning Circulation,” Amy S. Bower, M. Susan Lozier, Stefan F. Gary & Claus W. Böning, Nature May 14, 2009) question that there is a distinct deep cold current in the North Atlantic, giving rise to the suggestion that the southward interior pathway is more important than the deep water boundary current (DWBC) as previously thought. However this does not change the basic thrust of our discussion.
Some nutritional oceanic upwellings result when cold currents encounter obstacles such as reefs, islands, “banks” or rock formations that can force the colder waters towards the surface. The goal is not to necessarily bring actual sea floor water all the way to the top, but rather to induce a disturbance at a deep level that in turn can cause nutrient rich waters at intermediate levels to mix with surface waters, thereby fertilizing the latter.
To this end, we propose to anchor “artificial lumps” or “inverted ski jump ramps” (
To achieve an upward disturbance that is not overly disruptive of the original flux of the cold deep current, we may engineer the artificial barrier with a cross section in the form of one or more smooth waves (
Each unit of width requires only two supporting floats tethered to the ocean floor with two vertical cables. The weighted suspension cable forms an upward facing parabola, while floats force the suspension cable into a downward facing parabola. The structure would have width in and out of the page. The floats may be gas-filled tubes and the weights may be ooze-filled tubes with tube length equal to the overall structure width. The suspension cable may be a sheet of plastic or a combination cable, geogrid, and plastic sheet.
Extra care maybe required to firmly anchor these structures to the sea floor, due to the Bernoulli effect, which may cause a strong vertical lift due to the increased fluid flow across the surface area.
Given the very large size of these proposed current disturbance barriers, to build one using conventional materials might be the equivalent of several large suspension bridges, and thus would be extremely costly, to say nothing of dangerous given the remote and inhospitable conditions and the presence of a strong cold deep current.
Therefore, to save expense it may be preferable to construct the barrier using entirely plastic film materials (See
Once the configuration of materials is complete, a water inlet can be opened into the current itself, conveying pressurized water into the internal tube structures, thus using the deep ocean current's own force to inflate the structure. Once inflated the inlet and associated valves can be closed, leaving the structure in its permanent position.
A series of valves can be opened and closed in sequence to inflate the structure in a controlled manner, starting with the bottom or foundational water filled plastic tubes, and proceeding to the upper ones. Each layer of tubes will be filled and sealed before proceeding to the ones above it.
As the process of inflating the deep ocean current barrier proceeds, the forces exerted on the barrier (both laterally and vertically downward) by the current will increase. Toward the upper levels the natural force of the current entering the water inlet might not be enough to counteract the forces pressing down on the newly inflated structure. Then we can switch to conventional water pumps, lowered to the work area, powered by electricity or other suitable means.
The plastic tubes in the current deflection barrier may be the same as those employed for any of other subsea processes described herein.
It is arguable that the prevalence of seaweed and other marine life in the North Atlantic Gyre or Sargasso Sea may be the result in part of irregularities in the sea floor disturbing deep ocean currents and promoting mixing of intermediate nutrient rich waters with surface waters that ordinarily might be relatively sterile.
However, the central ocean gyres are not as productive as the areas of upwelling, which are mainly a coastal phenomenon. Hence a goal of the present invention is to provide an artificial upwelling in a central ocean area that is otherwise suitable for cultivation of biomass, due to its minimal lateral surface currents.
The presence of this artificial barrier should promote the development of a rich area of biomass creation including algae, plankton, seaweed, and diverse fish species, among others. In other words, an artificial Grand Banks, George's Bank, or Dogger Bank.
To promote safety and maintenance, the current barriers will be instrumented with an array of sensors, to detect any problems, such as leakage of the tube structures, changes of the barrier's shape, the arrival of any intrusions such as submarines or sunken surface vessels, trash dumped from the surface, accumulation of unusual amounts of sediment, and the like. Such sensors can take the form of video cameras, as well as the usual sensors of temperature, pressure, current flow, salinity, dissolved oxygen, and the like.
For example, if the deep ocean current shifts to another location, we can detect that and possibly deflate the structure, move it to a new location, re-anchor and re-inflate it. In the case of a structure composed of water filled plastic tubes (or the like) the cost of such relocation, while significant, would be far less than for structures composed of conventional materials such as concrete or steel.
Plastic structures herein are described as “tubes” because this is the most common and inexpensive form in which such plastic films are supplied.
However, any form of plastic can be used. For example a current barrier structure could be formed of plastic sheets bonded together into tent like structures or other geometric forms. However, given the rigorous conditions on the sea floor, it is believed that tubes will be the easiest to deploy, because they can be easily fabricated, packed, transported, placed, unrolled, composed into structural configurations, and inflated. The same cannot be said for custom-fabricated structures, especially when very large undersea objects are contemplated.
It may be desirable to move the undersea equipment mentioned in this and related applications from time to time. This can be accomplished with an anchored towing cable.
b shows the submarine taking a tow cable to a subsequent location as the winch slowly moves the digestion container, which has detached from its previous anchor. Some means of controlling the depth of the digester is necessary, such as by attaching adjustable ballast or motorized thrusters, but is not shown. The depth controlling means may be a combination of a surface buoy above and a weight below the digester. Depth control may also be accomplished with a weight that rolls over the seafloor and reels in or out on a depth control wire to adjust for seafloor topography. Depth controlling means are not shown.
There is a “tow back” cable paying out from the winch at the initial anchor point. By leaving the tow cables and anchors in place, a network is gradually built. The network eventually allows moving any submerged process to any previous location without the submarine or new tow rope. Winches may be left in place or moved as necessary. A series of the moves shown in
The winches are shown as buoyant a few meters above the seafloor to keep them from being buried by marine snow. Actually, only a “locator buoy” above the anchor need be elevated above the seafloor. The winches can be equipped with sonar beacons to help find them for maintenance, or they can just be conspicuously shaped objects that are easy spotting with active sonar.
There is extensive prior art relating to synfuels processes in general, and gas to liquid (GTL) synfuels processes in particular. The following is a sample of recent patents, patent applications and other reference material in the field, which may or may not be relevant to the herein described invention.
“Generally, the Fischer-Tropsch process is operated in the temperature range of 150-300° C. (302-572° F.). Higher temperatures lead to faster reactions and higher conversion rates but also tend to favor methane production. As a result the temperature is usually maintained at the low to middle part of the range. Increasing the pressure leads to higher conversion rates and also favors formation of long-chained alkanes both of which are desirable. Typical pressures range from one to several tens of atmospheres. Even higher pressures would be favorable, but the benefits may not justify the additional costs of high-pressure equipment.”—Wikipedia
The processes shown schematically in
Surplus hydrogen can be recovered by membrane separation, adsorption, absorption, cryogenic separation, and combinations thereof, or can be combined with stoichiometric quantities of oxygen O2 to form water.
Biomethane Production and Transport:
The submerged process may employ a fossil feedstock such as coal or natural gas. However, using the PODenergy oceanic biomass digestion process, as extensively described in our prior utility and provisional applications, it is possible to produce large amounts of renewable methane gas. Since the digestion process may preferably conducted in deep water, and biomass creation may preferably be performed in mid-ocean gyres, such methane will be produced far from existing markets for the sale of renewable natural gas. Possible methods to transport such natural gas to market include pipelines, CNG or LNG tankers, or on-site production of liquid synfuels or paraffins that are easier to store and transport to market via conventional tanker ships.
One means to convert methane to a liquid or solid synfuel is the Fischer-Tropsch (FT) process, which dates from the 1920s and was used by the Germans to produce synthetic fuels during World War II.
Conventional FT Process Narration (Prior Art)
H2S Removal Step
Prior to converting methane to synfuel, it may be desirable to remove H2S from the CH4 stream since even tiny amounts of H2S can poison the catalysts. H2S is twice as soluble in H2O as CO2, so we do not expect large amounts of it. However, if necessary it can be removed by several processes. For example one such process is by reaction with iron oxide. “Gas is pumped through a container of hydrated iron(III) oxide which combines with hydrogen sulfide.
Fe2O3(s)+H2O(l)+3H2S(g)→Fe2S3(s)+4H2O(l)
To regenerate iron(III) oxide, the container must be taken out of service, flooded with water and aerated.
2Fe2S3(s)+3O2(g)+2H2O(l)→2Fe2O3(s)+H2O(l)+6S(s)
On completion of the regeneration reaction the container is drained of water and can be returned to service. An advantage of this system is that it is completely passive during the extraction phase.” Processes commonly employed in the wastewater industry to reduce H2S formation or to remove it may prove better in the submerged situation, such as activated carbon or the biologic conversion of sulfides to sulfate.
Syngas Formation Step
An FT process can begin by converting methane to syngas via steam reforming:
CH4+H2O→CO+3H2
(catalyst)
As is extensively discussed in the art, such step can also include partial oxygenation such as with stoichiometric amounts of O2, to reduce excess H2. However, in the deep ocean environment it is preferable to avoid conveying O2 (or any gas) to deep levels. Therefore it may be preferable to remove the excess H2 at the end of the FT process via membrane separation, since H2 is very prone to pass differentially through membranes.
Fischer-Tropsch Step
In the presence of a different catalyst, the syngas can be converted into long chain and branched alkanes plus H2O:
2nH2CO→—(CH2-)n-+H2O
(catalyst)
Heat Recycling Step
The syngas step is significantly endothermic, and the FT step is significantly exothermic. Hence it is conventional to recycle heat liberated in the latter back to the former.
H2 Separation Step
Surplus H2 remaining after the polymerization step can be removed by various methods, including membrane separation.
Refining Step
The longer chain hydrocarbons thus produced may be further refined by cracking and distillation, in the manner of conventional petroleum, to yield hydrocarbon chains of desired lengths.
—(CH2-)n-→fuels, lubricants, etc.
(catalyst)
Description of the Invention:
What follows does not alter the standard reaction chemistry and hence applies to any gas to liquid (GTL) synfuels process, such as the Mobil Process of synthesizing gasoline using methanol intermediate. It also applies to any variant of such processes now known or hereafter invented.
The FT process can operate as low as 150° C.-200° C. (302° F.-392° F.), and “several tens of atmospheres” of pressure. Lower temperatures and higher pressures “lead to higher conversion rates and also favor formation of long-chained alkanes, both of which are desirable.”
The Capron oceanic biomass digestion process produces pure methane gas in the deep ocean at around 1,000 meters deep, at a pressure of around 100 atmospheres (100 bar) or 1,500 psi. Since it has just bubbled out of a seawater digester, it contains water vapor.
Such pressures are achieved with plastic reaction vessels. For example, the digester shown in
Various plastics are available, including forms of HDPE, which can withstand operating temperatures up to 150° C.-200° C. (302° F.-392° F.). It is therefore possible to construct an FT reactor for operational use at 150° C.-200° C. and 100 atmospheres (at 1,000 meters depth) using inexpensive plastic materials, which may cost 100× to 1,000× less than steel FT reaction vessels.
Typical water temperature in the deep ocean is 4° C. (39° F.). Hence one or more plastic insulating sleeves (with seawater or other liquids in between) are used around the vessel. Such sleeves could also contain plastic insulating foams, suitably permeated with water, other liquid, solid, or compressed gas. While liquids and solids offer density, which reduces buoyancy forces and pressure differences, a compressed gas is likely to be a better thermal insulator. For example, a plastic foam made with tiny gas-filled glass spheres may be the ideal flexible insulator. The glass spheres are extremely strong under pressure.
Despite the intense pressure, all reactants remain in their gaseous phases, due to the high temperature. Hence the reactions will proceed normally. However, after reacting, the ambient temperatures of 4-30° C. allow for rapidly cooling the products. Also, higher pressures from nearby deeper water may be easily available. Either cooling of increased pressure may cause phase change in some products for convenient separation of those products. For example, if one product is paraffin (as a gas), its conversion to a liquid or a solid would leave the excess H2 as a gas.
Such heat as is required, which cannot be supplied by recycling waste heat from later parts of the process, can be furnished by either electric heating, or flameless catalytic combustion of fuel and O2 or air. Such fuel can include surplus H2 removed from the FT product during the H2 separation step. The platinum or other catalyst for flameless combustion can be applied to a layer of ceramic on the outside of the reaction chamber, or directly to the plastic surface to be heated.
In addition to process heating, surplus H2 can be used to produce ammonia from atmospheric N2. Such ammonia can be used as a nutrient in the PODenergy system, and if returned to the sea would reduce its pH, which has been rising to levels dangerous to current life forms due to rising levels of dissolved CO2.
If necessary for device or catalyst physical or thermal stability, the working catalyst may be applied to ceramic or zeolite substrate, which in turn may be suspended or supported in a wire mesh or other metallic shelf or cage in the reactant pathway. In addition, conventional processes, including continuous processes, may be applied to move such catalyst elements into another chamber, including by a conveyor belt or screw, or in small batches, to be refreshed or cleaned by other reactions and returned to service, such catalyst holding elements being optionally made of or containing conventional metals.
Given the propensity of the gaseous reactants to rise in the underwater environment, the reaction will proceed mainly in an upward direction. To provide continuous production, the plastic reaction vessel described herein can be sized to match the output of an associated PODenergy deep water digester, or the output of several such digesters can be combined to feed a single FT reactor.
The plastic reaction vessels described herein can be used at depths of more or less than 1,000 meters, and can operate at any depth that is sufficiently deep to produce a desired pressure for a selected reaction using plastic film structures. Thus water as shallow as 50-200 meters could also be used.
In a body of water, such as the Persian Gulf or the North Sea, where such depths are not readily available, and depending on the bottom material, it might be feasible to excavate or dredge an artificial deep spot, given the relatively small size of the apparatus.
Possible reaction products include paraffin or other long chain waxes that are solids at normal environmental temperatures. Such paraffins can be refined using cracking processes to yield more preferred shorter chain hydrocarbons. However, such further refining need not take place in the open ocean. Once the bio methane has been converted to a synfuel, such as paraffin, it can be transported to land where subsequent refining steps can be performed using conventional land based oil refineries.
Paraffin floats on seawater. Means of transporting paraffin wax to land may include:
In all 3 cases we can optionally add various types of reinforcement, such as plastic or metal ribs, mesh, plates, or fibers, to provide added strength and endurance for open ocean voyaging. Also we may add chemicals (such as longer chain polymers or other fixing agents) to the paraffin to make it stiffer or more rugged, especially if its melting point is low and it is prone to break apart, due to low tensile or impact strength. In another embodiment the cakes or vessels can be covered with a sheet of plastic, or coated with ah applied coating, to improve seaworthiness.
In one embodiment, as liquid paraffin wax is brought to the surface, several sailboat molds are used to afford a continuous casting process. Such a mold may be divided in 2 sections along the keel line, and then be a) lined with plastic strips and/or edging, keel, and mast, b) poured full of molten wax, c) allowed to cool, and d) opened to separate the 2 sections along the keel line, e) the sails and other electronics and navigational equipment are installed, and f) the sailboat is released to autonomously sail itself to shore.
The boat-molding process can proceed continuously from one mold to the next. As one mold is being poured, the one before it is cooling and hardening, and the ones before that are being rigged and released. After a boat is released its mold can once again be lined with reinforcement, as needed, and then another boat cast, etc.
On the receiving end, the paraffin blocks can be either a) melted down and used as feedstock to a conventional refinery process, or b) burned directly in an electric generating station or other industrial process, where it will be an approximate replacement for very clean diesel fuel.
Submerged processes, such as those mentioned in the PODenergy applications, will employ thermal or electrical insulation or both. The pressure at which the processes are employed, 10 to 1,000 bar, will compress typical sea-level insulation materials. The key to cost-effective submerged insulation is to produce a structure with a high percentage of gas or vacuum volume surrounded by materials that are not thermally conductive across thin cross-sections, but can resist uniform compressive force, or will allow adding compressed gas in a manner that balances the change of pressure as the structure is brought to depth.
A closed-cell porous ceramic formed in a vacuum is one example of a sub-structure with a thin cross-section and excellent resistance to uniform compression forces. Glass or ceramic spheres are another example. Glass spheres are manufactured in many sizes even down to the micro-sphere size. The largest size should be smaller than will allow convection currents to form inside the sphere. The volume inside the sphere may be a vacuum or a particularly well insulating gas, such as Nitrogen or Argon. In general, the spheres will be manufactured with the pressure inside the spheres between 0 (a vacuum) and 1 bar. The sphere constructions may have some tensile strength that will allow interior pressure higher than exterior pressures, a condition that may occur during manufacture or transportation.
The completed spheres will be packed into a plastic matrix as shown in
The honeycomb structure of
At least one of the end plates of
The honeycomb structure may be made of any combination of materials. Stronger materials would allow for a greater difference between the inside and ambient pressure. The size of the honeycomb should be sufficiently small to prevent convection currents. That size may be different when the gas is at 400 bar than when the gas is at 1 bar. The increased gas density will make it a better thermal conductor, but gas at 400 bar, confined to prevent convection currents, should still be a more cost effective insulator than a liquid or a solid at the same pressure.
Reverse osmosis done at ocean depths dates from at least 1989, when inventor Mark Capron worked on such methods at the Naval Civil Engineering Laboratory in Port Hueneme, Calif. However, Capron's and others' prior art does not describe the pressure resisting container of
Pressure swing adsorption (PSA) and gas compressors are discussed above. The structure of
When operating as a compressor, the valve allowing gas at a lower pressure than the surrounding seawater would open. In
A steady flow of gas at a known pressure is useful in a PSA process. If one desires a steady flow of compressed gas, one allows the water to fill to the desired gas pressure. For example, filling half the gas volume slowly, so that the gas temperature does not change, would provide a gas at 2 bar pressure. One then matches the flow of water and the flow of gas through the higher pressure valve to maintain a steady flow of gas at 2-bar. One might also place the PSA material in the top portion of the container, instead of in a separate container.
The compression and PSA processes can also be adapted for gas storage. For example, CH4 is compressed to about 4,000 psi (270 bar) for storage. Because of the structural wall thickness, the result is somewhat better than 1/100th the volume. Liquefying the CH4 (−163 C) gets to 1/600th the volume of 1-bar gas. A solution which works well with the
The carbon nanopore material does have the advantage of adding weight to resist uplift forces on the storage container. The density of CH4 at 400 bar would be about 290 kg/m3, much less than the 1,050 kg/m3 of the surrounding seawater.
When the reverse osmosis membranes are above sealevel, they must be housed in pressure containers with significant (about 1,000 psi, 70 bar) internal pressure and atmospheric external pressure. The seawater is pumped to the high pressure and 30 to 70% of the seawater is converted to fresh water. Meanwhile, salts are concentrated. Because the required osmotic pressure increases as the seawater becomes saltier, the arrangement requires the high pressure. If the seawater could be kept nearer its typical 32,000 parts per million of salt, the osmotic pressure would remain near 310 psi (21 bar, 210 meters of depth).
The “compression filler” storage of
In
One could match the flux through the membranes with the fresh water pump and avoid large submerged storage. However, the large capital investment generally favors constant flux through the membranes while the demand for water and the cost for electricity to run the pumps varies during the day. The submerged storage allows constant fresh water production. The pumps may be turned off during the time of peak electrical power prices as the storage fills. The pumps would empty the storage during the time of minimum electrical power price.
The gas pipe of previous sections will need to be restrained from rising because the gas density will be substantially less than that of seawater, even though seriously compressed. For example, at 2,000 meters deep, the CH4 would be about 140 kg/m3, much less than the 1,030 kg/m3 of the seawater.
To ease future maintenance, the pipe may be installed with “clean break points” every kilometer or so. If some huge force rips the pipeline to shreds or causes leaks, it only takes out that section. The break point may be a groove or a coupler or fitting that is just weak enough to break cleanly when a longitudinal force some fraction of the pipe longitudinal break force is applied to it. Such a coupling if it consists of two concentric cylinders one tightly fitted inside the other, with some spring clips around them, could withstand considerable surface pressures, but let go when pulled along its length. Several such connections and other aspects of container repair, including valves are drawn above.
These breakable connectors provide a nice repair paradigm. Rather than plastic bonding technologies, which may be difficult to perform in the deep ocean, entire bad sections are replaced with good sections by the robots described herein and the previous applications.
The break points may include tees with valves,
However, some may consider a structure elevated above the seafloor as exposed to acts of vandalism. Those people would prefer a gas pipe buried in the seafloor ooze. A buried gas pipe would benefit from the maximum available pressure, providing maximum gas density. Increased density reduces uplift forces and moves more product at the same velocity.
The actions in
If the pipe is installed in a collapsed configuration, it may be inflated after covering with seafloor ooze as shown in Sections 9B, 9C, and 9D. The initial inflation may be with seawater to avoid uplift forces before the seafloor ooze has been consolidated. The walls of the pipe and the geoweb may be stiffened to improve load transfer and resist compression forces after inflation. The stiffening could be any chemical or mechanical process, including that shown in
PRIOR ART: The Mechanical Root (1989). By turning a tube inside out with fluid pressure we can have a means to force a tensile strength member into the soil. (See
The prior art “mechanical root” shown in
Note the first worm requires some guidance mechanism, which may be an autonomous boring machine, a directional drilled pilot hole, or a cable powered and controlled boring machine. The power and control cable can be coiled in the worm skin as shown in
Friction prevents the fibers from sliding past each other. The material is now quite stiff allowing the cylinder to resist compression forces.
A combination of the principles of hydrostatically stabilized sand and traditional clay soil compaction techniques is shown in
In a stiff surface or deep current, the seafloor-based current-upwelling barrier of previous applications may be replaced with a Venturi.
The prior art wave-pumps (Salter and others) may be moored in a current, rather than drifting with a current. That way nutrient laden water moved by the wave-pumps is better dispersed in the surface water. (With the wave-pump drifting with the current, a more concentrated spot of nutrients also drifts with the current.). The Salter wave-pump is shown in previous PODenergy application drawings.
Once the ecosystems are established, we won't need as much deep-ocean nutrient recovery equipment, since we can recycle nutrients recovered from our anaerobic digestion operations.
The PODenergy ecosystem may employ sailboats to tow bladders of the high nutrient recycle water around the algae forest. The bladders may be configured to slowly “leak” nutrients like a tea bag. The sailboat may also employ a wind turbine to supply power for spray distributing the nutrients.
The sail boats may also be connected to the digester with a hose that pays out of the sailboat as if the hose were the wire of a wire-guided torpedo. The hose supplies nutrients from the digester. After the hose is all in the water, either the sailboat or the bladder would winch the hose back for subsequent reuse.
Drawings applicable to this invention appear in prior sections.
American Superconductor makes wires that are chilled to electrical superconducting temperatures with liquid nitrogen.
At the 1-bar of terrestrial cable applications, the prior art includes pumping liquid nitrogen along the cable to keep it below superconducting temperature. The prior art also includes releasing liquid nitrogen as a gas when maintaining the temperature of stored liquid nitrogen below the boiling point of 77 degrees K. The heat of vaporization is 5.6 kJ/mol (5,600 J/mol), so that a little nitrogen release goes a long way relative to the specific heat of 29 j/mol-deg K (at 25 deg C.).
In the deep ocean, the temperature at which nitrogen boils or solidifies can be the appropriate temperature control for superconducting cables. Note the high pressures will have different vaporization, specific, and fusion heats. If the temperature is close to nitrogen solidification, one would maintain the fluid temperature by adding nitrogen “ice” chips to the flowing fluid. Nitrogen's heat of fusion at 1-bar is 0.72 kJ/mol (720 J/mol).
In the deep ocean, the pressure can allow common gases to be supercritical fluids at temperatures needed for superconductors. Hydrogen will be supercritical if the pressure is higher than 13 bar (130 meters) and if warmer than 33 deg K. Methane will be supercritical if the pressure is higher than 45 bar (450 meters) and if warmer than 190 deg K. Oxygen will be in a supercritical state if the pressure is higher than 50 bar (500 meters) and if warmer than 155 deg K. Methane will be supercritical if the pressure is higher than 45 bar (450 meters) and if warmer than 190 deg K. Typical ocean pressures may also allow superconducting to occur at higher temperatures. However, to date the pressures needed to make hydrogen or oxygen, for example, superconducting are several orders of magnitude higher than the 400 bar of the deep ocean.
The advantages of using a supercritical fluid for cooling a superconductor include its combination of high density and low viscosity. This allows the pumped supercritical fluid to transport heat (actually cold) along the cable with much less friction loss than is the case for a liquid. Other features may also prove beneficial such as the lack of surface tension, properties that can be tuned by adjusting pressure and temperature, and the ability to completely mix fluids (as with gases). Per Wikipedia, “All supercritical fluids are completely miscible with each other, so for a mixture a single phase can be guaranteed if the critical point of the mixture is exceeded. The critical point of a binary mixture can be estimated as the arithmetic mean of the critical temperatures and pressures of the two components, Tc(mix)=(mole fraction A)×TcA+(mole fraction B)×TcB.”
For example, a mixture of hydrogen and methane may be mixed to provide a supercritical fluid temperature matching the ˜70 deg K of American Superconductors' 2009 wires. Other mixtures would apply for future higher temperature wires. The mixture can then be pumped with very low friction loses as it cools the superconducting cable. At the point of use, the hydrogen and methane mix becomes available as a fuel. The “cable/pipe” may resemble
CO2 is the worst greenhouse gas in terms of existing volume, ongoing emission volume, and persistence in the atmosphere. As of April 2010, Carbon capture and storage (CCS) generally refers to the capture of CO2 from electrical power plant exhaust and sequestering the captured CO2 underground. Industry appreciates that capture and storage allows continued use of fossil fuels while reducing CO2 emissions. Environmentalists appreciate capture and storage more rapidly reduces CO2 emissions and makes fossil fuels less economically competitive with renewable energy.
Industry started the discussion of CCS with the least expensive possibilities, and moved from option to option as ecological flaws were uncovered. In approximate sequence, Industry has examined:
Above critical values, CO2's liquid-vapor phase boundary disappears. Further, its fluid properties change with changing pressure and temperature. Supercritical CO2 has the density of a liquid, but exhibits the diffusivity, surface tension, and viscosity of a gas. That is, a lot of it can escape through very tiny holes. It can penetrate more quickly into porous solids. Meanwhile, it has the density to be a powerful solvent. Specifically, oils and other organic liquids will dissolve in supercritical CO2. Supercritical CO2's solvent power varies with changes in pressure and temperature; it can take hydrocarbons from one place and move them to another.
Our understanding of supercritical CO2 is still evolving. There are small-scale operations and investigations using supercritical CO2 for:
Figure, tables, and background information are excerpted from page 15 of Chemical Engineering, February 2010. The Chemical Engineering article is from “Supercritical CO2: A Green Solvent,” PEP Report No. 269, SRI Consulting, Menlo Park, Calif., August 2009. Author: Susan Bell, SRI Consulting.
Because temperatures below the Earth's surface increase with depth, geologically sequestered CO2 is either dissolved in water or in a supercritical state. The equilibrium dissolution concentration varies with pressure and temperature, meaning the CO2 may transfer from dissolved to supercritical and back over time and space.
On the other hand, ocean temperatures and pressures guarantee the CO2 will be a liquid with typical and known liquid properties. At a depth of about 600 meters (60-bar on
Because CO2 (l) is more compressible than seawater; it becomes denser than seawater at a depth of 3,000 m. Once below the seafloor, however, the geothermal gradient causes the liquid CO2 (CO2 (l)) to expand more rapidly than seawater. Eventually, the ambient temperature becomes hot enough that CO2 (l) becomes less dense than the pore fluid. (Note: A linear geothermal gradient of 0.03° C.″m was assumed.)
In
Placing the CO2 (l) in a container avoids all the issues of other CO2 storage systems. When the container is at the indicated ocean depths, the container walls are very lightly stressed, allowing for relatively inexpensive containers. Application Ser. No. 11/985,196 claims the general concept of employing a container in the deep ocean for the storage of CO2 (l). 61/340,493 and 61/335,811 provide more details of container construction and use.
When employing flexible materials as containers, it is common to have several layers of different materials.
Similar layering can be employed when storing CO2 (l) in the deep ocean. A sampling of material manufacturer's suggests options including:
By embedding particles in the materials, they can be made in a range of densities. That is the materials may “float” on ooze, but sink below CO2 (l) or they could float on CO2 (l) and sink in the surrounding seawater. Sheets of the latter density may be relatively small multi-layered pieces as an alternative construction for the “liquid skin” explained in 61/340,493. Note that the deep ocean pressure will increase the density of the materials, relative to their density at the ocean surface. This might be used to good effect by arranging a material with bubbles that collapse with depth. If the gas in the bubbles is predominantly CO2, the resulting liquid CO2 may be an adequate biocide when encountered by sea creatures attempting to bore through the material.
In general, the techniques and technologies employed for water-proofing roofs, water-proofing basements and tunnels, sealing landfills, sealing hazardous waste sites, protecting against soil erosion, and the like can be employed to make secure containers for CO2 (l) in the deep ocean.
In addition to the micro-techniques of engineering the materials, the containers can be arranged to reduce the chance of leaks. For example,
A bottom layer of any of the above materials may be sufficient to prevent sharp objects (bones, plastic debris, etc.) from puncturing the CO2 (l)-filled tubes. A woven or non-woven textile may have better puncture resistance when used for the bottom sheets or to armor the bottom tubes.
High-density seawater-filled tubes with roll prevention, such as AquaDams, or the roll prevention mentioned in 61/276,480 provide secondary containment walls. That is the CO2 (l) tubes may be very thin (1-4 mil), sufficient to contain the CO2 (l) while unsupported. The ring of strong tubes provide a completely redundant container because the CO2 (l) will stay within the “pool” formed by the complete ring of high-density seawater filled tubes.
An alternative construction for the cells of
Yet another alternative is shown in
The vertical arrangement maximizes the volume of stored CO2 (l) per surface area of ocean floor.
Because hoop stress in a vertical tube or cylindrical tank dictates the strength and expense of the fabric (textile walls) it may be advantageous to employ a configuration where the hoop stress is relatively constant.
a and 66b both address foundation issues. The seafloor ooze is a soft foundation, meaning it will be settling (compressing) underneath the container of CO2 (l). In
The independent double wall construction can also be applied to horizontal tubes. The double-walled horizontal tube of
The exterior textile wall may initially be lightly stressed by inflating the space between walls with seawater. Because seawater has the same density as the surrounding water it tends toward a uniform space between inner and outer walls. (A denser fluid would tend to sink, providing more space on the lower sides and less space on the top.) Should the tube experience differential settlement along its length, the top of both tubes above high points will be more stressed longitudinally and similarly for the bottoms of both tubes above low points. Additionally, above low points as indicated in
In
In all cases of double-walled containers mentioned above, the liquid between walls can function as a barrier to marine life by having unusually (to ambient life) low salinity, or high salinity, or high dissolved CO2 concentration. Dissolved CO2 increases water density allowing for the same density with less salt and more CO2 or more salt and less CO2. Different salts may also have advantages for cost, density, and biogrowth. Gels or hydrates of either CH4 or CO2 can substitute for a liquid between the walls.
Biologic growth may be harnessed to improve self-sealing properties. For example, including bacteria nutrients on the surface of the intermediate sheets, or the tubes, would cause them to be coated with a layer of slime. The slime layer on wall or sheet surfaces could be beneficial in preventing any leaked CO2 from moving between the sheets or tubes.
Yet another option for Ocean Floor Container Carbon Storage (OFCCS) is produce hydrate particles and store those particles in the container. That is, store the CO2 has a hydrate instead of as a liquid.
In
Hydrate formation can be employed in two ways:
The advantages of storing contained hydrates (over storing CO2 (l)) include:
The disadvantage of hydrate storage is that it requires more volume than CO2 (l). The hydrate will be about 152 g/mole, which is consistent with the hydrate's chemical composition of 6H2O+CO2.** The net result being the volume occupied by the CO2 hydrate at 100% efficiency would be about 3.6 times the volume occupied by an equal mass of CO2 stored as a liquid. Hydrate is formed by mixing CO2 and water using any of numerous existing mixing, spraying, bubbling, pumping, and related technologies. ** Eric Wannamaker, “Modeling Carbon Dioxide Hydrate Particle Releases in the Deep Ocean”, Massachusetts Institute of Technology, June 2002.
Seawater with dissolved CO2 is also higher density than seawater without dissolved CO2. Therefore, dissolved CO2 would be stable stored in containers on the seafloor. Suppose, for example, the storage site was at 600 meters depth and above the corresponding hydrate formation temperature of about 10° C. The maximum dissolved CO2 concentration would be about 60,000 mg/L. That is, we would need to contain about 17 cubic meters of seawater saturated with CO2 for every 1 cubic meter of CO2 (l). (When calculating container size, that is 18 times the volume of the CO2 (l).
In
The ambient conditions near PODenergy ecosystems, shown in
For example, the seawater that is fully saturated with dissolved CH4 and contains a high concentration of dissolved CO2 may be pumped to a condition where first CO2 hydrates will form. The CO2 hydrates are settled out of solution, before the solution is pumped to a condition where CH4 hydrates will form and are removed from the solution. The hydrates may be stored or transported directly. Or they may be thawed and the purified gas or liquid stored or transported. Note the hydrates exist in an equilibrium condition with dissolved gas or dissolved liquid. Therefore hydrate formation will not remove all the dissolved gas. However, the opportunity remains for cycling the near saturated seawater to collect and remove gas without ever allowing the gas to come out of solution as bubbles of gas.
Alternatively, the liquid may be pumped directly to the conditions where both hydrates form. It is possible forming particles will be primarily one or the other gas. The resulting hydrates could be separated employing typical processes for separating particles of different density. Also, because of the different equilibrium situations (the CH4 is saturated, the CO2 is generally much less than saturated), the CH4 may form hydrates at a higher rate than the CO2.
In one respect U.S. application Ser. No. 11/985,196 and the processes mentioned in provisional patent applications 61/341,693, 61/340,493, 61/335,811, 61/280,280, and 61/276,480 may not have been clear. There will be some residual dissolved CO2 until the water from the processes mentioned in those applications off-gases at 1-bar, or lower, pressure. Therefore, it is desirable to move water from submerged processes containing dissolved gases (including CO2 and CH4) in excess of their 1-atm equilibrium concentrations to the ocean surface and then collect such residual gases as they come out of solution.
The hydrostatically stabilized wall described in 61/341,693 is more easily produced if the water trapped between the pipe walls is pumped into the interior tube, as show in
The construction portrayed in 61/341,693 works well when the objective is to shrink the outer wall toward the inner wall. The construction of
U.S. provisional application 61/341,693 and 61/343,572 describe new variations of the mechanical root intended for less expensive cable, pipeline and container installations.
The prior art includes directional drilling and boring. The distance reached with current boring directional drilling technology is limited by friction force along the bore hole when rotating or pulling pipe casing or when pulling pipe into the casing.
Near-surface directional drilling, the kind for water pipe or cable installation, employs a bentonite slurry to maintain the bore hole in a three or more step process:
As explained in 61/341,693, the improved mechanical root nearly eliminates the friction of long distance (many kilometers or miles). The following improvements better explain guiding the tip of the root through different substances.
The power and control cable is carried inside the extruding tube. Note the power and control cable is pushed through the extruding tube at twice the speed of the advance of the mechanical root. That is, the reel of cable inside the guide is collecting cable, not paying out cable. The cable is as easily folded or coiled without a reel.
In
In
In
In this container installation, the extruded tube has a strong section at the beginning and at the ending tip. The strong sections will not expand under pressure. The ending tip will not expand substantially into the void left by the guide. The remainder of the extruded tube is flexible and with “gathered” excess material. When liquid or slurry is pumped into the flexible volume, it expands. The expansion compresses the seafloor ooze and lifts it. Note that ooze has the characteristics of a damper. Expanding slowly over time will allow it to consolidate and lift with less force than employing a rapid increase in pressure. In
The National Energy Technology Laboratory published a project fact sheet in April 2008, “Carbon Dioxide Hydrate Process for Gas Separation from a Shifted Synthesis Gas Stream.” Excerpts of the prior art fact sheet explain:
Accomplishments (Prior Art):
The discussion and
Both the CO2 hydrate formation reactor and the hydrate slurry/gas separator may be constructed of relatively inexpensive thin flexible film when submerged in the ocean. The figures for the submerged SIMTECHE process are essentially identical to those provided in PODenergy's previous submerged chemical and biological process disclosures. The other submerged processes include:
The drawings of all above are incorporated by reference. The drawing associated with 61/340,493 “Submerged supercritical CO2 processes” most closely matches the control of pressure and temperature which is employed in the submerged SIMTECHE process.
Process equipment and scientific instruments require significant current flow to perform tasks and make measurements; however in deep sea operations battery power is a scarce resource. To conserve battery power, in one embodiment, care is taken to only activate current to the equipment for brief periods of time, just enough to accomplish the desired task, and no more. This is accomplished by using a low powered CPU or clock circuit in the sensor, controller, or power unit that only wakes up periodically when the next measurement is to be made and otherwise remains off. Such power management strategies can greatly extend the battery life of remotely operated instruments.
The drawings of equipment and instruments in the previous applications apply. Therefore in all cases of making measurements, of salinity, dissolved gases, water depth, etc. it is desirable to turn off equipment and instruments between activities and measurements, e.g., by means of a clock that governs the respective instrument's on cycle.
This technological art was previously discussed in 61/340,493 above.
General Concept:
To counteract human-induced climate change it is desirable to grow large amounts of biomass to absorb and sequester CO2 from the Earth's atmosphere. There is not enough land or terrestrial water for such biomass growth, so it must be done in the oceans, where there is ample water, open areas, and light.
It is also not enough to only grow the biomass. To attain permanent reductions of atmospheric CO2 levels, the biomass must be harvested and have its carbon extracted and sequestered.
Growing large amounts of oceanic biomass for subsequent harvesting is a non-trivial task, due to the dynamic nature of the world's oceans, which among other things have complex currents, tides, winds, and storms. Attempts to cultivate biomass near major ocean currents are problematic because, unlike land based farming, the currents will convey the biomass far away from its original site before it matures enough to be harvested.
Also, many parts of the ocean surface are relatively sterile, while cooler waters several hundred meters down are commonly laden with nutrients, whereas only the top 10 meters or so have sufficient light for plant growth. To promote biomass growth, and related fisheries development, it is generally necessary to have some force, such as the mixing of currents, upwelling currents, or deep currents that strike obstructions such as seamounts, to drive the intermediate nutrient laden water (NLW) to rise up and mix with surface waters, to fertilize them.
Such cold upwelling currents, in addition to producing rich biomass, species diversity, and fishing grounds, commonly produce fog, which result from moisture laden air coming in contact with colder waters from the depths, as along the US Pacific coastline.
However, despite the ceaseless flux of currents in the world's oceans, there are some areas of relative surface stability, namely the 5 major oceanic gyres, and other lesser gyres. Here, although the gyre is in continual circular motion, nevertheless biomass that was planted, fertilized, and/or grown in surface waters, suitably fertilized with NLW from below 100 meters, will tend to remain localized within the oceanic gyre over long periods of time, long enough to grow to maturity and be available for economically efficient harvesting, within a reasonable proximity to fixed oceanic stations for processing it, for example via the Capron anaerobic digestion and sequestration process.
The proof of this is the presence of large quantities of plastic and other trash, especially in the north-central North Pacific Ocean, which has been called “the great garbage patch.” Thus although some organic material that was grown in the North Pacific gyre would probably escape and go floating elsewhere in one or more of the major ocean currents, large amounts of it will remain and be capable of being harvested and processed.
The ocean gyres are analogous to a photograph record (or CD). That is the PODenergy process equipment can be in a generally fixed location, like the phonograph needle. The first equipment installations might be near the gyre's “center.” Subsequent installations are farther from the center. The stations would be located around the phonograph record where roughly “equal areas in equal times” will sweep past them. (More stations at greater radii from the “center.”) Each station will harvest the biomass which started growing with a dose of nutrients from the stations before it, at approximately the same radius.
The equipment may sweep a swath perhaps 5-10 km wide. The equipment is “dragging behind” the attachment point. No energy expended to move the equipment (the energy is from the sun causing the currents). Other renewable energy wave dynamics, solar, or wind power will accomplish the work of moving and distributing nutrient laden water and harvesting biomass.
Instead of very large but passive equipment, tethered vessels may employ the current to sweep the equipment back and forth like a fighting kite employs aerodynamics or a water skier employs hydrodynamics to sweep back and forth. The vessel employs a “wing keel” to “fly” sideways in the current. This sweep may be vertical as well as horizontal. That is, the vessel may have wings for carrying loads up and down over the depth of the current.
That is, the stations all remain more or less permanently fixed, and all functions remain station based. The stations are all very similar and thus easily mass-produced. Vessel locomotion costs are small, mainly for harvesting, because the biomass comes to a station (equipment), rather than the station going to the biomass.
The phonograph record will not always rotate exactly the same. Dynamic adjustments, such as moving the stations (slowly) towards or away from the center, along the radius, may be needed to intercept regions we want to process (fertilize or harvest). One means for moving stations is discussed in 61/340,493.
In the long-term, the PODenergy ecosystem is not limited to ocean gyres. The toss & catch of biomass can be employed nearer the Equator where there is more sun and warmth. The process is not bound to any location, since NLW is everywhere below about 100 meters depth.
Also in the long-term, the PODenergy ecosystem lends itself to being the “work” or livelihood of huge floating cities in the ocean (SeaStead). People would live well eating seafood, using any of several renewable energies to distill water, enjoying moderate temperatures year round.
In a large body of water, such as an ocean or sea, identify an area that has, for at least part of the biomass growing year, a circular current circulation. Also identify its approximate center of circulation, or point of least motion, since activities performed there will tend to be the most protected from lateral movement, whereas activities performed further away, at a greater radius from this center, will experience greater circumferential motion, and greater possibility of being swept away by the surrounding currents. The approximate center of circulation (ACC) may migrate around a relatively wide area due to seasonal or other factors.
Preferably also identify a suitable point of land above sea level for use as a human base of operations, such as shown in the following Table F:
Starting with the approximate center of circulation, begin operations to a) fertilize the surface waters, such as by inducing NLW from below 100 meters to rise up and mix with surface waters, and b) seed or populate the area, if necessary or desired, with appropriate species of plants including algae, plankton, kelp or other forms of seaweed, and so on. After plant growth has attained the desired annual yield, sustainable processes which recycle the nutrients, e.g. PODenergy process, would no longer require NLW.
Work outwards from the approximate center of circulation, such as in a spiral, so that the areas developed for ocean cultivation of biomass remain well within the stagnant area of the oceanic gyre.
Any of the fertilization methods mentioned may also be employed for nutrient recycling. Methods to induce fertilization of surface waters can include any or all of the following:
Disturbance barriers are explained in 61/340,493. The disturbance barriers can be specially designed to promote upward propelled (vertical) loop eddies, like the horizontal loop eddies that are seen to break off from major surface currents, such as the Gulf Stream in the North Atlantic and the Loop Current in the Gulf of Mexico. The production of eddies in moving fluids is well known in the fields of aerodynamics and hydrodynamics. Such vertical loop eddies can be produced at such deep ocean locations that they will naturally rise up and cause mixing of nutrient laden water with surface waters in desired areas, such as in oceanic gyre surface areas.
In an alternative embodiment the barrier can also be engineered to expose the deep current to an irregular surface to promote mixing. However in all cases preferably care should be taken to disturb only a fractional portion of the deep current, since the deep ocean conveyor belt currents are critical to maintaining world climate and any major disturbance could result in undesired climate, changes.
When employing a Salter pump for NLW distribution, rather than individual point-like pumps, envision 2 (or more) craft spaced at (say) 1 km (or 0.5 km) intervals, steaming in direction X. Each craft having a pump that can suck deep water up a pipe, and strung between each of them is 1 km (or 0.5 km) of fertilizer “irrigation” pipe with holes in it, say every 0.5 m, held from sinking by floats every 10 m. Each craft pumps up deep water, but rather than just dump it over the side, where it might rapidly sink back below the 10 meter depth. The water is instead sprinkled gently over a long width. The long width generates a large area where the NLW mixes with surface waters. Additional dragging objects could be employed to improve surface mixing.
The long width approach absolutely guarantees 1) big & uniform area coverage, and 2) adequate surface mixing with no chance of the cold/dense water sinking back below 10 meters deep.
Employing a multitude of remotely operated valves controlling the discharge at points along the fertilizer pipe can 1) assure pressure equalization midway between the craft and 2) allow dispensing the fertilizer water in a pattern. The pattern may match the areas of low biomass growth identified by remote and local sensing.
Horizontal drag on the deep suction pipe may be minimized by configuring it like a very deep keel. A heavy weight at the bottom and a lozenge-like cross section would allow a reasonable speed, say 0.5-5 knots, without concern that the suction pipe will rise up and drag behind, loosing contact with NLW. The design of deep keels on sailing craft is a well-known art. The keel can be instrumented with pressure, temperature, and velocity gauges, to assure it remains correctly positioned, even if the keel pipe is made of relatively cheap plastic.
The keel must endure considerable force as the vessel plows through the water. That force may be supported with one or more cables attached to the prow of the vessel. The prow would be elongated and have adequate buoyancy so that the force on the keel is supported primarily by the buoyancy and compression, rather than bending moments.
The vessel can be long thin monohull sailboats relying on the keel for stability with tremendous wing-sails. The vessels may employ hard wings, instead of fabric, for better survivability. The hull might be wide because speed is not as important. The hull may even be the container for a sleek version of the Salter wave pump. One big check valve in the front of the vessel would “scoop” the wave crests into the hull and pump water down.
If the long keel or the supporting wire catches sargassum, they would employ knife edges. The wire would be made as a cutting ribbon (band saw).
Wind energy may replace or substitute for wave pumps. The vessels may have wind turbines instead of wave pumps. Once ecosystems are established the vessels can be converted from NLW to nutrient recycle by removing the keels and configuring them for operations mentioned in PODenergy's US provisional patent applications of Apr. 2, 2010, 61/340,493, 61/335,811, 61/280,280, and 61/276,480, and U.S. application Ser. No. 11/985,196.
The Sudia-Capron method to grow and harvest ocean biomass complements the PODenergy process to digest biomass. The growing and harvesting requires wide-ranging equipment.
Fertilizer distribution and harvesting should be satellite-guided. To start, NLW irrigation equipment is sent areas that seem suitably stagnant and low in chlorophyll. Harvesting equipment is sent to areas that seem teeming with biomass. Once we start recovering digestate water from the PODenergy anaerobic digestion process, our equipment will move and disperse it near the digester.
The objective is to establish a cyclical pattern of irrigation and harvesting that is timed to the growth cycle of the biomass. That is, if the biomass replenishes itself in 90 days, we send the irrigation (and seeding) equipment into areas on day X, and then the harvesting equipment follows on day X+90, at the location of the biomass on day X+90. The biomass growth areas are sized to keep the equipment busy, while allowing some of the growth to increase ocean species diversity, generate food for humans, and avoid the “dead zone” effect of biomass that dies and decomposes before it can be harvested.
Conventional farming makes much use of cornrow patterns; the equipment can cover roughly square or circular areas by tracking down adjacent parallel lines in alternate directions. However, the GPS system also allows any pattern because moving equipment (or stationary equipment in a current) can act like an inkjet printer. It is possible to grow biomass in a pattern visible to passing aircraft as inspirational messages, iconic figures, and commercial advertising.
The equipment can operate at night, either using GPS based on imagery from the preceding day, or possibly even using nighttime IR (infra red) satellite imagery. Chlorophyll is mainly detected by its IR signature.
The operating model is to start near each approximate gyre center and build outwards, using daily satellite (chlorophyll) imagery to drive fertilizer and harvester equipment. The operation can include a predictive current model (like weather forecasting) that tells if some apparently fleeing biomass will likely come back around, so waiting is the best action. Once the PODenergy system is operating in multiple gyres, one can collect biomass that escaped from another gyre.
The operation can involve the release of cheap free-floating GPS beacons to track physical surface currents. If the beacons float too far off the “edge” of a megafarm (large biomass area) they may be collect and reposition, or just let them go—if the cost of doing so is less. Any ocean or beach equipment can be employed to perpetually collect current beacons from outward locations, replace batteries (if they are not solar powered), and redeploy them.
In most cases, the equipment will be employing global satellite up-dn link services, in addition to remote sensing. Both are readily available, for some price.
The drawings of ocean biomass equipment are included herein by reference of PODenergy provisional patent applications of Apr. 2, 2010, 61/340,493, 61/335,811, 61/280,280, and 61/276,480, and U.S. application Ser. No. 11/985,196.
Fog over fishing grounds results from cold water rising to the surface. Rather than fertilize large areas at once, the fertilization would be “spotty,” progressively over an extended area, so the inevitable fog will be of limited extent (at any one time) and not shroud the entire growing area.
The equipment will generally be submerged, or designed for submergence to below 100 meters upon several hours' notice. Submerging avoids storm waves, wind, and shallow surface currents of even the largest storms. In some cases, the growing biomass will submerge. For example, application 61/340,493 includes a kelp forest with adjustable root depth. The presence of perennial trash & sargassum gyres suggests ocean biomass is not substantially moved by storms.
After the storm passes, and all the craft resurface, new satellite images will show if and where the biomass has moved. Equipment with damaged transponders can also be found by satellite image. Models predicting biomass movement during storms will be developed and improved with each storm. The models would allow for the subsurface movement of the PODenergy equipment during the storm such that the equipment pops to the surface within working distance of the biomass as soon as the storm ends.
Existing internet sites, such as www.oceanweather.com will provide increasingly accurate wave height and direction data and forecasting. The existing information can be used to select equipment characteristics—length, width, draft, freeboard (if any), hydrodynamics, etc.
In some cases, it will be desirable to capture “escaped” biomass, even if doing so entails a cost. For example, suppose escaped biomass threatens to engulf Tahiti beaches finds with decaying biomass and ecologically diverse sea snakes. The biomass will be tracked via satellite and suitably equipped buoys, allowing the airdrop harvesting and digesting equipment in its path.
Application 61/340,493 above discusses and includes a drawing of underwater robots employing a three-dimensional grid of sonar signal emitting devices.
If the work site is on the sea floor, this 3D sonar grid can take the form of a series of ropes, each with one end attached to the sea floor, and the other held aloft by a float. At intervals along each rope, such as every 20 meters, a sonar emitter with a unique frequency or pulse pattern is attached. A battery is provided which sits on the sea floor. Normally the sonar transmitters are off to conserve battery power. When activated, such as upon human input, by a pre-programmed timer, or by the presence of autonomous craft, the emitters “wake” up and start emitting a distinctive sonar signal.
To minimize cacophony, the emitters are programmed or timed to emit sonar pulses only intermittently, such as every 60 seconds, and to do so in sequence, like a set of Christmas lights. At the time the pulse is emitted, or shortly after, each device may also emit a brief flash of light, for further orientation.
Many such ropes with a weight and battery on one end, a float on the other, and emitters in between at intervals of 20 meters, can be placed along the sea floor, at the vertices of a grid, such as a set of squares each 100×100 meters, thus placing a beacon with a unique signature signal at every vertex within a 3 dimensional solid volume. Quite possibly the bases of these vertical lines will be at different heights, due to aberrations in the sea floor, however this can be mitigated by either a) adjusting the rope height, possibly with a small motorized winch, to cause all its beacons to be more level with those of other ropes, or b) causing the autonomous craft to calibrate and allow for their corrected 3D positions in its computer model of the job site.
The emitters may include accelerometers and pressure sensors which would enable deactivating or correcting their signal, should they be jostled by currents, creatures, or equipment. Similar to GPS systems, one or more seafloor fixed transponders would continually compare its known location with its sonar calculated location. This correction may be necessary because sound waves are often refracted or reflected in ocean water. As sound waves travel through the ocean, they encounter changing water density. Seawater density varies with temperature, pressure, salinity (and other dissolved constituents). The changing density changes the speed of sound. Should the calculated location drift off, the transponder would broadcast a correction factor or cause the errant emitter to shut down. The correction factor would be “local” to each transponder.
There is no requirement that any grid frames shown herein be square or rectangular. They could also be circular, triangular, parallelograms, random, or any other configuration that can provide support and anchoring for a 3 dimensional array of coded sonar emitters. Regular spacing of the sonar emitters is not required; however regular spacing is preferred since it simplifies the calculations the craft must continually perform to determine its position in the 3D grid volume. Dense spacing of the sonar emitters is not required, as they may be spaced as far apart as economically feasible while still allowing reasonably accurate 3D positioning. This will depend on the number of obstructions in the grid area, which may be caused by tanks or other components. In a sparsely populated work area, it could be sufficient to provide half a dozen or so sonar emitters above or around the site, in the manner of GPS satellites, to permit adequate 3D aqua-location. The system can also work on land or in the air, (e.g.) using emitters held aloft by balloons. For example autonomous lighter-than-air craft could construct a building within such a grid.
All components at intermediate depths can be anchored to the sea floor at a single attachment point (which can itself be mobile). Anchoring force can be distributed among multiple large components of potentially substantial buoyancy via one or more steel beams, like an “inverted mobile” artwork. All components can be held aloft by floats (not all shown) as needed. In the figure only the float ropes along the edges are shown. Other float ropes can be attached at intermediate points inside the grid, possibly at every grid intersection, or more sparsely a) to accommodate the objects (e.g., UCPF equipment) being managed, or b) as needed to provide adequate 3D location services for the robotic craft.
The robotic craft of 61/340,493 are equipped with sonar listening devices that can determine the approximate orientation and distance of a given sonar signal with a given signature. As the 3D grid of sonar or light emitters emits signals, the craft's sonar listening devices receive, decode, and generate a position and distance for each signal, which they then use to update their location on a computer model of the 3D grid in the craft's memory.
The robotic craft may also be equipped with sonar emitters, to help other such craft locate them, avoid collisions, and perform any cooperative tasks. The craft may also have portable emitter devices that they use to “mark” locations as needed to facilitate their construction and maintenance projects.
The position of the robotic craft can be mathematically specified as follows:
The orientation of the robotic craft can be mathematically specified as follows:
The velocity of the robotic craft can be mathematically specified as follows:
The “origin” is a pre-determined point that forms a lower corner of the underwater 3D sonar emitter grid. If the craft is outside the pre-defined grid area, or below its “floor” depth level, its position can be given in negative numbers.
The three dimensional (3-D) sonar navigation and the 3-D motion and lifting possible in the ocean allow the robots to inkjet “print” facilities much easier than is postulated for land-based construction. Construction engineers have been experimenting for several years with the concept of building facilities much like the way inkjet printers “build” ink on a page, but in 3-D. There are already computer fabrication tools that will build devices from little dabs of plastic or by cutting small pieces from a solid piece of material.
In the ocean, the supporting fluid (seawater) allows each “inkjet” head, or milling device, or fully dexterous robot complete 3 dimensional freedom. Plus, the sites are more nearly the same, so that one good computer model of an ocean facility can be replicated again and again. Terrestrial construction has many more substantial variations in foundations, topography, vegetation, climate, and storm conditions.
In the ocean situation, the surrounding fluid allows the individual robots to carry large rolled or folded constructions to any location in the 3-D space. Therefore, the tasks at each location may be more complex than deploying a dab of plastic. The tasks may be to deliver, connect, unroll, and inflate a pre-fabricated tube such that the tube is precisely positioned after it is inflated.
Drawings for 3-D construction include
Carbon capture and storage (CCS) generally refers to the capture of CO2 from exhaust from power plants, cement plants, etc. and sequestering the captured CO2. Industry appreciates that capture and storage allows continued use of fossil fuels while reducing CO2 emissions. Environmentalists appreciate capture and storage more rapidly reduces CO2 emissions and could makes fossil fuels less economically competitive with renewable energy sources.
The natural conditions of pressure and temperature for containers on or buried in the seafloor are ideal for safe long-term (millennia) storage of carbon dioxide:
Containers on the ocean floor provide safe CO2 storage with:
The deep ocean is a low energy environment: no sunlight, little oxygen, and low temperature. There is some biologic activity by organisms adapted to the conditions. This suggests that chemical and biologic reactions will proceed slowly. There are likely to be many materials that will maintain structural integrity in this environment.
The deep-sea environment should be relatively consistent in that a material which performs well in one location is very likely to perform well everywhere at the same or deeper depth, as long as the temperature is the same. We note there are places with unusual temperatures near undersea vents or volcanoes. There are also places with challenging foundation conditions in subsea canyons or steep slopes, but there are ample locations where containers can be safely placed.
The best way to start is to test some small containers of liquid and hydrate carbon dioxide on the seafloor and monitor their performance. There is every reason to expect we will find some economical materials which exceed the life expectancy of engineered geotextiles used for road construction, retaining wall reinforcement, and landfill lining. The life expectancy of water-tight high-density polyethylene films in landfills exceeds 3,000 years when the liner temperature is always below 30° C. [5]
When employing engineered geotextiles as containers, it is common to have several layers of different materials.
If necessary, similar layering can be employed when storing liquid CO2 in the deep ocean. Some potential options include:
The basic materials provide strength with impervious coatings such as the fabrics and tubes manufactured by layfieldgeosynthetics.com, fabinno.com, gseworld.com, maccaferri-usa.com, prestogeo.com, typargeotextiles.com and others.
For additional protection, clay sandwich materials consisting of a thin layer of bentonite (a special clay) could be sandwiched between layers of sheet or fabric. Manufacturers include gseworld.com and cetco.com. (There are likely other materials besides bentonite that provide the desired self-sealing properties for liquid CO2 that bentonite possesses when contacted by water.)
If necessary, biocides could be embedded, attached to, or dissolved in the materials. The biocide properties may be prevented from leaching into the seawater or the liquid CO2 by non-reactive layers bonded to the biocide layer. Manufacturers of biocide geotextiles include typargeotextiles.com. Note that in the deep ocean situation, tiny salt particles or tiny “bubbles” of fresh water may be adequate biocides, as the life forms at these depths should experience discomfort when encountering higher or lower salt concentrations.
A woven or non-woven textile may be included for better puncture resistance for the bottom sheets or to armor the bottom tubes.
By embedding particles in the materials, they can be made in a range of densities. For example, the bottom sheet to protect the CO2 containers from rocks could be less dense than the ooze, so it could “float” on ooze, but be denser than seawater or liquid CO2 so it would remain flat as the CO2 containers are put in place. The top protective sheet could be less dense than liquid CO2 but be denser than seawater so it would remain in place. Note that the deep ocean pressure will increase the density of the materials, relative to their density at the ocean surface. This might be used to good effect by arranging a material with bubbles that collapse with depth. If the gas in the bubbles is predominantly CO2, the resulting liquid CO2 may be an adequate biocide when encountered by sea creatures attempting to bore through the material.
In addition to carefully engineering the materials, the containers can be arranged to reduce the chance of leaks. For example,
Previous applications discussed storing CO2 on the seafloor in containers. When the CO2 is a hydrate, it may be useful to form the hydrate inside the container. The CO2 is likely to be transported as a liquid. The liquid CO2 will be less dense than seawater unless it is deeper than about 3,000 meters. Hydrates will form as shallow as about 500 meters deep. At depths between 500 to 3,000 meters it is useful to ensure the container with contents remains denser than seawater as the liquid CO2 is introduced to the container.
The products of seawater, water with dissolved CO2 and hydrates, are both denser than seawater. The brine formed as salts are excluded from the hydrate formation will also be denser than seawater.
Also, the reaction producing the hydrate is exothermic. It gives off heat. If the temperature increases too much, hydrates will not form or will “melt.” Hydrate formation is a function of both temperature and pressure. Thus the heat that can be tolerated will vary.
Introduce the liquid CO2 at the bottom of a water filled container slowly and via a diffuser. The diffuser may be similar to the fine bubble air diffusers used at wastewater treatment plants. The small bubbles of liquid CO2 will form hydrate shells as they rise through the seawater. The “bubble” density may increase to where they sink. If any liquid CO2 remains, it will be at the top of the container and have an interface with seawater. Hydrate will form at the interface and sink, exposing new interface for continued hydrate formation.
Options for keeping the tube(s) and diffusers of liquid CO2 on the bottom of the container include:
It may be desirable to produce a “dry” hydrate presuming there is normally some “leftover” high-salt brine and high dissolved CO2 water. The dry hydrate would have better structural properties than would a slush with the brine and dissolved CO2.
Produce a dry hydrate by forming the hydrate inside a double-walled container. The inside container wall is relatively porous to water with dissolved minerals (CO2 and salts). The outside container wall is impervious. Between the two walls is a drainage material. After most of the hydrate is formed, suck the liquid from the space between the walls. The suction will also pull any un-reacted liquid from inside the porous container. The suction creates a pressure that “squeezes” the container dry, improving the structural properties of the hydrate. The improved structural properties should persist after the suction is released. Refer to other's SANDISLE publications to see an explanation for how loose sand acquires the strength of concrete when the sand is confined under pressure.
The US Department of Energy had the following discussion of methane hydrates posted on the web as of Sep. 13, 2011.
Methane hydrate, much like ice, is a material very much tied to its environment—it requires very specific conditions to form and be stable. Remove it from those conditions, and it will quickly dissociate into water and methane gas (See
Our current understanding of naturally-occurring methane hydrate indicates that the fundamental controls on hydrate formation and stability are (1) adequate supplies of water and methane, (2) suitable temperatures and pressures, and (3) geochemical conditions. Other controls, such as sediment types and textures, may also exist.
Modes of Formation: Hydrates can form in several ways. In the arctic, there is a growing belief that many hydrate accumulations represent pre-existing free gas accumulations that have been converted to hydrate by subsequent change in environmental conditions (onset of arctic climate post-dated the migration of gas into shallow sandstone “traps”. In the marine environment, hydrate is often considered to have formed from solution, as methane is generated by in-situ microbial processes to the point where the water becomes saturated with methane and hydrate growth begins. There is also a high likelihood that methane hydrate could accumulate in coarser-grained marine sediments by the migration of gas from deeper, warmer zones, up through various pathways such as faults, and into water-bearing shallow sediments where it is then converted to methane hydrate.
Methane is formed in two ways. First, biogenic methane is the common by-product of bacterial ingestion of organic matter (as described in the equation below):
(CH20)106(NH3)16(H2PO4)→53CO2+53CH4+16NH3+H2PO4
The above equation describes how methane is produced in shallow subsurface environments through biological alteration of organic matter (with original ratio of Carbon:Nitrogen:Phosphorus of 106:16:1). The equation summarizes multiple successive stages of oxidation by oxygen and reduction by nitrates, sulfates, and carbonates (from Sloan, 1990).
The same process that produces methane in swamps, landfills, rice paddies, and the digestive tracts of mammals occurs continually within buried sediments in geologic environments all around the globe. Biogenic processes are capable of producing vast amounts of methane, and are considered to be the dominant source of the methane trapped in hydrate layers within shallow sea floor sediments.
Second, thermogenic methane is produced by the combined action of heat, pressure and time on buried organic material. In the geologic past, conditions have periodically recurred in which vast amounts of organic matter were preserved within the sediment of shallow, inland seas. Over time and with deep burial, these organic-rich source beds are literally pressure-cooked with the output being the production of large quantities of oil and natural gas. Along with the oil, the gas (largely methane, but also ethane, propane and other larger molecules) slowly migrates upwards due to its buoyancy relative to water. If sufficient quantities reach the zone of hydrate stability, the gas will combine with local formation water to form hydrate.
In addition to temperature and pressure, the composition of both the water and the gas are critically important when fine-tuning predictions of the stability of gas hydrates in specific settings. Experimental data collected thus far have included both fresh water and seawater. However, natural subsurface environments exhibit significant variations in formation water chemistry, and these changes create local shifts in the pressure/temperature phase boundary (higher salinity restricts hydrate formation causing the phase boundary to shift to the left). Similarly, the presence of small amounts of other natural gases, such as carbon dioxide (CO2), hydrogen sulfide (H2S) and larger hydrocarbons such as ethane (C2, H6), will increase the stability of the hydrate, shifting the curve to the right. As a result, hydrates that appear to be well above the base of hydrate stability (from pressure-temperature relationships) may actually be very close to the phase boundary due to local geochemical conditions. These local variations may be very common, as the act of forming hydrate, which extracts pure water from saline formation waters, can often lead to local, and potentially-significant, increases in formation water salinity.
Commonly, methane hydrate phase diagrams are presented with pressure being converted to depth to place the diagram in a geologic perspective. In addition, the natural geothermal gradient is shown to indicate the range of temperatures expected to exist as depth (i.e. pressure) increases. The range of depths in which the temperature gradient curve is to the left of the phase boundary indicates the Gas Hydrate Stability Zone (GHSZ). This zone only delineates where hydrates will be stable if they form. Local conditions and a region's geologic history will determine where and if hydrates actually occur within the GHSZ (see our Geology of Methane Hydrates section for more information).
The phase diagram in
The phase diagram in
From the phase diagram in
The final phase diagram in
Methane hydrates are a grave concern for Climate Change. Methane is between 20 and 100 times more potent than CO2 as a global warming gas. The range of potency depends on the time span of one's concern. Whereas CO2 remains in the atmosphere for a millennium, CH4 converts to CO2 in a decade or so. Melting permafrost and warming oceans is causing the relatively quick release of methane.
As may be seen in the above US DOE description of methane hydrates, they often exist in the spaces between soil particles. This is analogous to a frozen aquifer.
The invention concept employs the principles of hydrostatic sand to make layers of sediment strong even though the voids are filled with gas. Hydrostatic sand structures are described by Dowse, “New Developments in the Use of Sand for Construction of Deep Water Offshore Structures,” Oceanology International 1975. They work because the active earth pressure of dry sand inside an impermeable membrane is less than the confining hydrostatic pressure. A vertical sided SANDISLE column has a bearing capacity equal to 3.4 times the hydrostatic pressure. This assumes a wet sand density of 1800 kg/m3 (110 lbs/cuft) and an angle of internal friction of 33°.
After we have removed as much hydrate as desired, we will have a large volume of hydrostatically strengthened sediments. This is not a good permanent situation because leaks in the geomembrane would quickly drop sediment strength far below the original ice and hydrate concrete strength. Therefore we employ the ice or CO2-hydrate replacement process shown in
50-bar pressure allows the injected liquid to be an emulsion of liquid CO2 droplets at just above 10° C. In this condition, the droplets would remain liquid (not form hydrates) and not dissolve, after the water is saturated with CO2. We might inject the emulsion at 10° C. or chill the emulsion using ambient seawater to perhaps 4° C. before injection. A pre-chilling operation would rely on hydrate formation requiring more time than the time for the emulsion to spread into a level surface. In either case, we inject gas CO2 at less at about 0° C. in order to complete the hydrate formation. Every few layers, we may inject CO2 at less than −3° C. for a time to freeze any free seawater.
We may encounter CH4 gas filling the sediment voids below the hydrate filled voids. In this case the CH4 is a gas because the sediments are too warm (from the earth's core temperature) to form hydrates. Such gas is often displacing brine which has pressurized the gas such that the impervious and structurally strong layer of sediment, ice, and hydrates concrete is restraining the gas. Because HHH maintains sediment strength while harvesting the methane hydrates, HHH can proceed. However, it may be best to perform at least some of the following steps before starting HHH.
One of the objectives of this invention is to replace CH4-hydrate-sediment concrete and ice-sediment concrete with CO2-hydrate-sediment concrete.
When injecting an emulsion on the HHCC side, it may be about six moles of H2O per mole of CO2. The temperature of CO2-hydrate formation varies with pressure as shown in
The ambient seawater pressure above the geomembrane must be higher than the void pressure. If seawater were 400 meters deep, and the gas pressure in the voids 30-bar, the bearing capacity of the hydrostatic confined sediment would be (40-bar−30-bar)*3.4=34 bar (500 psi). By comparison sidewalk Portland cement concrete has a bearing capacity of about 210 bar.
If we were operating the HHWSC of
Note that seawater may also be employed for heating or cooling. Seawater may be as low as 2° C. on the seafloor, or as cold as −3° C. on the Arctic ocean surface, or as warm as 30° C. on the tropical ocean surface.
The void pressure of 30-bar (300 meters depth equivalent) would not support liquid CO2 droplets in a water emulsion at the available temperatures. However, the pressure-temperature is not far from equilibrium leaving the possibility of forming the emulsion at higher pressure and temperature. The injected emulsion may have time to spread to nearly level within the void space before all the CO2 droplets convert to gas. As droplets convert to gas, they will absorb heat cooling the emulsion and the gas.
More likely, the injected liquid will be fresh or sea water which is pre-saturated with dissolved CO2. As the layer of water settles to level, cold gaseous CO2 cools it and provides the additional CO2 needed to form the hydrate. The gaseous CO2 exiting the exothermic HHCC process will be warmer. It is cooled in a counter-flow heat exchanger with the cold CH4 from the endothermic HHH process. The cold CH4 is warmed by the CO2. Cold CO2 and warm CH4 return to their respective processes.
As we complete operations, we move sideways, gradually replacing all the threatening-to-melt CH4 hydrates with relatively stable CO2 hydrates.
Processes Applied with Cohesive (Impermeable) Sediments
In cases where there are cohesive sediments above the coarse sediments, the cohesive sediments may substitute for the geomembrane, if they are sufficiently impermeable. While the coarse sediment voids are maintained at lower-than-ambient pressure, the cohesive sediments will slowly compress at whatever rate water can drain out of the cohesive sediments. The compressed cohesive sediments will be much stronger, even though thinner than they were before compression.
If the cohesive sediments rest directly upon coarse sediments filled with ice or hydrates, there will be no initial void space which can be drained. No initial drainage means no “dry” void space to conduct the flow of warm gas. Where the cohesive sediments rest directly on “frozen” coarse sediments, one either removes the cohesive sediments or directionally drills through the “frozen” coarse sediments. After directionally drilling, pass warm gas through the drill hole(s). Heat rises. The gas will tend to melt upward and spread the “melt zone” along the bottom of the cohesive soil. Thereafter the warm gas injection and draining proceeds as in the described HHH process.
Processes Applied without Sealing the Edges of Water-Filled Voids
If the coarse sediments with water-filled voids are relatively thick, we can substitute time and distance instead of a physical seal for the edges of the methane harvest zone. This works particularly well with an adequate layer of cohesive sediment over a large area. As when dewatering for terrestrial excavations in areas with a high water table, the area around the drainage well will develop a “cone of depression.” An array of surrounding wells can keep the ground water surface lowered indefinitely over a large area.
Near the cone of depression, the pressure in the water-filled voids near the “dry” voids will also drop. Some of the hydrates in the hydrate-filled voids under the area of lowered pressure will disassociate into water and gas. However, the disassociation will be limited because it is endothermic. Some of the freshwater released by disassociation may freeze providing the desired seal. Also, we do not expect a large release of gas from the hydrates unless we can supply heat at a temperature higher than indicated by the pressure-temperature curve,
Hydrostatic sand structures are described by Dowse, “New Developments in the Use of Sand for Construction of Deep Water Offshore Structures,” Oceanology International 1975. They work because the active earth pressure of dry sand inside an impermeable membrane is less than the confining hydrostatic pressure. A vertical sided SANDISLE column has a bearing capacity equal to 3.4 times the hydrostatic pressure. This assumes a wet sand density of 1800 kg/m3 (110 lbs/cu ft) and an angle of internal friction of 33°.
We can use this principle to make ocean process equipment from flexible geomembranes and “sand” where the pressure of the process is less than the ambient seawater pressure. The sand may be any granular material, including specially made insulating hollow glass spheres or ceramics. If the process is too hot for the inside to be a flexible geomembrane, a relatively thin liner will suffice. The thin liner may be made from any material suitable for the temperature and corrosive properties: unreinforced Portland cement concrete, or ceramic, or metal.
The equipment may be constructed with several different layers of impermeable and granular materials to satisfy different needs for temperature stability, corrosion resistance, thermal energy transfer, structural strength, puncture resistance, etc.
While metals are good thermal conductors, they corrode in seawater and are relatively expensive. Ambient ocean pressures allow us to make extremely large plastic heat exchangers.
For example, the overall efficiency of a submerged supercritical CO2 Ocean Thermal Energy (OTEC) process might be better than the 2.5% of ammonia OTEC. That means we must move 61,000 m3/hr of liquid CO2 to transfer 4,000 MW of heat and generate 100 MW of electricity. Because the top and bottom heat exchangers experience little differential pressure the plastic can be thin. Tables G and H suggest the properties of shell and tube heat exchangers sized for an OTEC plant producing 100 MW. For both tube sizes, the CO2 velocity inside the tube is about 0.2 m/sec.
In Table H, the “Overall HX section area” refers to the cross-section area of the shell. It is sized to allow the surface-to-surface distance between tubes to be equal to the tube diameter. The shell is a geotextile with a film lining. The shell and seawater conveying pipes may have insulation properties as explained in “Submerged Insulation.” The heat exchanger will have some friction losses. Overcoming the friction losses will define the maximum hoop stress and therefore the material stress in the tube wall. HDPE will support about 4,000 psi in tension.
While
The HDPE will be in ideal long-life conditions of no sunlight and cool temperatures. The tubes and pipes full of CO2 will not foul on the inside. The plastics in direct contact with seawater may have embedded biocides tuned to exactly the steady conditions of pH, temperature, pressure, and fouling species. It is easier to prevent long-term erosion, corrosion, and biofouling with plastics than with metal, ceramics or concrete.
When the ambient pressure surrounding the heat exchanger is higher than the pressure of the fluids in the heat exchanger, the heat exchanger shell may be a hydrostatic sand insulating structure.
Some wastewater treatment plants have permits limiting the total nitrogen in their effluent. One annoying source of nitrogen is the ammonia returning from dewatering sludge after anaerobic digestion.
Most existing water desalting technologies have two outputs: one fresh water (total dissolved solids less than about 500 mg/L) and brine with total dissolved solids 5 to 20 times more concentrated than the source water. If the source water is treated municipal wastewater, it may contain ammonia/ammonium which becomes concentrated in the brine. (Note that most 2012 municipal wastewater treatment plants convert ammonium to nitrate and agricultural runoff would be mostly nitrate with little ammonium. However, the most livestock and some future municipal wastewater treatment will employ anaerobic digestion because of its energy (biogas) recovery. After anaerobic digestion, all the organic nitrogen is ammonium/ammonia.)
If seaweed is digested anaerobically in seawater, the resulting ammonia solution would be too salty for use as terrestrial fertilizer unless the ammonia can be concentrated without the sea salt. The suggested standard for salt in potable water is less than 500 mg/L of total dissolved solids (TDS). The City of Ventura delivers water that has 1,100 mg/L TDS. Fresh water may have total dissolved solids up to about 2,000 mg/L before it is unsuitable for most terrestrial agriculture. In contrast, ocean water is about 32,000 mg/L TDS. Water between about 1,000-10,000 mg/L TDS may be considered brackish.
Ammonium Sulfate may be used as the ammonia supply for Cloramination disinfection. In the example below, a wastewater treatment plant would install a day or two storage/blending tank, say 10,000 gallons. Having passed through a membrane, the produced material is very clean and the production process should allow for producing a consistent concentration, even if the ammonia concentration in the filtrate varies.
Ammonium Sulfate is agricultural fertilizer suitable for addition to recycled irrigation water. Some treatment plants producing recycled water for irrigation are also operating nitrogen removal processes to meet their permits for occasional discharge to a stream. Converting the filtrate to clean ammonium sulfate makes it economically feasible to store the filtrate ammonia during periods of no recycled water demand.
There are several markets for ammonia removal:
Filtrate or concentrate contains ammonia in two forms: ammonium and ammonia, in equilibrium. Ammonium is an ion. Ammonia is a dissolved gas. If you remove the ammonia, more of the ammonium converts to ammonia. Higher pH favors a higher ammonia concentration. Lower pH favors a higher ammonium concentration.
The Liqui-Cel membrane is designed to allow the gas (ammonia) to pass while denying the ammonium, water, and salts. One side of the membrane is filtrate. The other side is mostly water with some sulfuric acid (H2SO4 the prior art) or sulfurous acid (H2SO3 one aspect of the invention). When the ammonia crosses the membrane, it immediately becomes ammonium in the form of either ammonium sulfate (NH4)2SO4 or ammonium sulfite (NH4)2SO3.
Because there is no ammonia on the “inside” of the membrane, osmotic pressure keeps ammonia moving through the membrane.
Each membrane tube may be a millimeter in diameter. The membrane container has been an off-the-shelf item for years. The actual membranes continue to improve rapidly.
In
The following explanation from Wikipedia, Jul. 12, 2012 is a long way of saying that alkalinity will be consumed and the pH will drop as the ammonium continues converting to ammonia within the brown-dot water:
H++NH3→NH4+
NH4++B−→HB+NH3
H3O++NH3H2O+NH4+
The prior art process employed by Liqui-Cel, and perhaps others, involves buying 98% concentrated sulfuric acid for about $7 per delivered and stored gallon ($1/kg of acid or $0.014/mole of acid). The concentrated acid allows for quick one-pass extraction of ammonia from the filtrate. If half the ammonia is removed from 100,000 gallons of filtrate that leaves the press at 500 mg/L-N, the annual cost of sulfuric acid would be about $120,000 and the daily production of ammonium sulfate would be about 1,000 lbs or 1,200 gallons. The daily consumption of concentrated sulfuric acid would be about 50 gallons.
One portion of the invention involves producing the sulfurous acid on site with a sulfur burner. Sulfur is relatively easy to transport and store. Sulfur burners are typically used in agriculture and by golf courses to reduce the pH of irrigation water. A sulfur burner will produce relatively dilute sulfurous acid. If half the ammonia is removed from 100,000 gallons of filtrate that leaves the press at 500 mg/L-N, the annual cost of acid would be about $40,000 (including the burner), but not including the recirculation equipment. The daily production of ammonium sulfite/sulfate might be 1,000 lbs or 6,000 gallons.
The 6,000 gpd is based on an estimated 2% ammonia as ammonium sulfite 20,000 mg/L-N. Liquid Ammonium Sulfate (LAS) is sold commercially as a 38-40% solution which is about 10% ammonia. Trials of the recirculation process are necessary to establish the limits of concentrating the ammonium sulfate. If commercial concentrations were achieved, the daily volume would be about 1,000 gallons.
A sulfur burner produces sulfurous acid relatively inexpensively. Our overall reaction from sulfur burner to ammonium sulfite is:
2NH3+SO2+H2O→(NH4)2SO3
Neither sulfurous acid or ammonium sulfite are stable. They will convert to sulfuric acid or ammonium sulfate over time. More equipment may be employed to speed the conversion, if the conversion is essential for the intended use. For example, at the typical concentrations employed for irrigation water, sulfite is acceptable for most soils. However, if the product is to be used as the ammonia source for treated wastewater disinfection, one would convert to sulfate in order to avoid oxygen depletion in the treated and disinfected water. One adds oxygen to water by spraying through the air, or trickling filter, or blowing air bubbles into the water.
In the wastewater treatment application, the acid water is initially the same filtrate. When there is water with less than the maximum amount of ammonium in storage, that water is passed through the burner and the membrane to further increase the ammonium concentration (with or without freshly filtered water passing through the burner).
This recirculation arrangement allows increasing the concentration (more fertilizer or disinfectant in less volume) even though the sulfur burner produces relatively dilute acid with each pass.
In the seawater application, the storage tank would initially be a ship or barge filled with fresh water. As the fresh water is circulated through the burner and the membrane unit, it concentrates ammonium. The anaerobic digestion water with reduced ammonium would be spread to grow more seaweed forest.
We have the option of including a struvite recovery process in with the ammonia recovery. Struvite (magnesium ammonium phosphate) is a phosphate mineral with formula: NH4MgPO4.6H2O Phosphate is a limited resource in demand for terrestrial agriculture. Struvite sometimes plugs pipes and other solids handling equipment at wastewater treatment plants. The ideal location would be after adding base and cooling the liquid. For struvite recovery, magnesium hydroxide (Mg(OH)2 or milk of magnesia) would be a particularly effective base, although hard to dissolve. Existing struvite recovery processes include Ostara Nutrient Recovery Technologies.
Humans are storing carbon dioxide (CO2) in order to minimize the effects of a geologically sudden increase in atmospheric CO2 concentrations caused by humans burning of fossil fuels. Technologies for storing CO2 include:
Technology d) represents a hydrogeologic reservoir for CO2 that has more potential storage volume than basalts, shales, and coal. Researchers have examined and most have given up on denser-than-seawater liquid CO2 pools or hydrates. Both dissolve and disperse in the ocean. However, researchers have not examined storage in inexpensive geotextile containers made of materials similar to those used to line landfills and encapsulate hazardous waste that is the April 2011 version of Technology d). Technology d) is important because:
Artificial geologic layers on the ocean floor provide safe CO2 storage with:
The first published discussion mentioning containers on the seafloor was limited to liquid CO2 at depths below about 3,000 meters. [5] Their presentation discusses both an unconfined “lake” of liquid CO2 at depths below about 3,000 meters and flexible containers of liquid CO2 (also below 3,000 meters depth). At the time, most scientists hoped that hydrates forming on the “lake” surface would prevent dissolution of the CO2. That is not the case. In fact, hydrates sink after forming because hydrates higher density than liquid CO2 down to perhaps 7,000 meters depth. Even if hydrates did not sink, the hydrate will disassociate slowly when in contact with water that is not saturated with dissolved CO2.
As best we can tell, the first discussion of geosynthetics for containing CO2 on the seafloor was in April 2011. This was one of the proposals for DE-FOA-0000441: Small Scale Field Tests of Geologic Reservoir Classes for Geologic Storage. It suggested an on-site test of Ocean Floor Container Carbon Storage (OFCCS). The U.S. Department of Energy considered the OFCCS's proposal to test storing less than 100 kg of CO2 hydrate in geosynthetic containers on the ocean floor below about 500 meters as “non-responsive.” The Department of Energy wanted to test storing more than 20,000,000 kg of CO2 injected deep below the terrestrial ground surface per Technology a).
The OFCCS “target formation” is the seafloor, in any ocean location below the depth of H2O—CO2 hydrate formation.
The dark green shading added to Rui's [2] figure indicates hydrate formation under conditions expected anywhere; the light green area only applies to areas with colder ocean temperatures, such as the West Coast and the north Atlantic Coast.
Below 500 meters is also a good minimum depth for storing dissolved CO2, although a mole of dissolved CO2 occupies about 17 times the volume of liquid CO2. Per
The hydrate consists of six water molecules for each CO2 molecule (5.75 mol CO2 per mol H2O). The hydrate occupies about 4 times the volume of liquid CO2. Its density is about 1,100 kg/m3. Seawater at the target depths will be 1,030 to 1,040 kg/m3. Between 500 to 1,000 meters depth the ocean water temperature varies depending on location with warmer water in the tropics and colder water at the poles. This location-specific variation would be considered when siting hydrate storage facilities.
Although the hydrate occupies more volume than liquid CO2, it might be less expensive to sequester permanently because it is heavier than seawater at much shallower depths. In addition, if some unforeseen event opens a hole in the manufactured containment, the hydrate remains immobile. It cannot flow out the opening. Only that small part of the hydrate structure that can dissolve into unsaturated seawater will slowly escape into the ocean. The hydrate has structural strength allowing more volume per surface area of the container than when storing a liquid.
Salts are excluded during hydrate formation. If society eventually finds a better way to store or recycle CO2, it is possible to recover fresh water from the stored CO2 hydrate that was made with seawater.
The IEA Report (2004) predicts the equilibrium concentration of CO2 at the surface of pure hydrate at deep seabed temperature conditions will be about 4% wt (40,000 ppm mass fraction). This corresponds to a local pH of about 3.5. We conclude the seawater inside a hydrate-filled container may have pH as low as 3.
Because of the small difference in density between the contained material and seawater, tensile strength of the container appears to be less important than providing a barrier against punctures. However, differential settlement might cause some stress. There is also the possibility of adding a biological secondary barrier.
Permeability of potential container materials is important. Dr. Kerry Rowe, Queen's University, suggests considering a co-extruded geomembrane with high-density polyethylene (HDPE) or linear low-density polyethylene (LLDPE). (Rowe, 2010) Either polyethylene would be on the outside and a layer of ethylene vinyl alcohol copolymer (EVOH) on the inside. The polyethylene keeps the water and salt contained while the EVOH is vastly superior as the CO2 barrier (see
In
For the first 1-10,000 years of storage, the containing formation can be the mass-produced quality-controlled geotextile. The PODenergy team plans at least two designs for the model reservoirs. One container construction may be a 30-mil co-extruded layer of whichever material is most likely to survive both the low pH on the inside and potential sea creature attack from the outside. It will have the flexibility necessary for transportation as a folded and rolled tube and good resistance to low pH. Even if the final container were 100 meters “high,” the relative pressure differential exerting hydrostatic force or driving dissolved CO2 out through the membrane would be small (a fraction of a bar but depending on depth, temperature, and hydrate structural properties)
Another container construction may be a multi-layer fabrication such as: 15-mil LLDPE-EVOH con-extrusion, a 4 oz. fabric, a 1-cm thick net, a 4 oz. fabric, and an outside layer of 15-mil reinforced polypropylene. The interior liner needs to resist low pH and water being drawn in by osmotic pressure or CO2 being pushed out by the small pressure difference. Netting covered by geotextile fabric could maintain a 0.5 to 1 cm space filled with pure water. Pure water would be a biocide in this environment. If any creatures tunnel into the pure water, osmosis will expand their cells, which could seal potential leaks. The outer layer would contain only the pure water.
This storage approach does not rely solely on the manufactured reservoir. The seafloor is constantly accreting. It generally consists of ooze, the biological detritus that has fallen through the water column as marine snow. The seafloor ooze is very light, easily disturbed, and constantly accumulating. Although the ooze in certain locations may be so soft that the manufactured containers will settle into and be covered by it immediately, a hard seafloor location will be selected for this initial demonstration to ensure visibility. This research will consider the potential for full-scale containers to be partly in seawater and partly in ooze.
Other existing technologies related to artificial geologic seafloor storage include mats of sodium bentonite clay including those made by CETCO. Cross-section pictures are from the CETCO website http://www.geo-synthetics.com/geosythetic_clay_liners_cetco.html. Bentomat® ST [
Both products are sold in 15-foot wide rolls, unrolling to 150 feet long, 2,250 square feet per roll, 15 rolls per truck load. The total thickness of each roll is between 5-30 millimeters. Bentonite clays are often used as self-healing landfill liners. If the clay-filled geosynthetic structure is punctured or cut, water contact causes the clay to swell and seal the opening thereby preventing leaks. Also, the clay-filled liner need not be field welded to create leak-tight seams. The mats need only be overlapped. Although some designs use a more open cross-section of clay as a “gasket” in the overlap area. Some designs skip the overlap and butt-weld a geomembrane.
Similar products filled with Portland cement concrete are available. The Portland cement filled rolls cure to fiber-reinforced concrete (rock) when exposed to water.
Artificial geologic seafloor storage (AGSS) is possible with all three forms of CO2: dissolved, hydrate, and liquid. “Layer” and “container” are often one and the same. Horizontal examples (floor or roof) can as easily be vertical examples (walls).
Part of this invention is a new combination of processes and materials where the “container” may be prior art, but its use to store any of the three forms of seafloor CO2 is new. Examples:
Arranging the geosynthetics in layers of different materials.
The basic materials provide strength with impervious coatings such as the fabrics and tubes manufactured by layfieldgeosynthetics.com, fabinno.com, gseworld.com, maccaferri-usa.com, prestogeo.com, typargeotextiles.com and others.
For additional protection, clay sandwich materials consisting of a thin layer of bentonite (a special type of clay) could be sandwiched between layers of sheet or fabric. Manufacturers include gseworld.com and cetco.com. (There are likely other materials besides bentonite that provide the desired self-sealing properties for liquid CO2 that bentonite possesses when contacted by water.)
A woven or non-woven textile may be included for better puncture resistance for the bottom sheets or to armor the bottom tubes.
If necessary, biocides and bio-attractants could be embedded, attached to, or dissolved in the materials. The biocide properties may be prevented from leaching into the seawater or the liquid CO2 by non-reactive layers bonded to the biocide layer. Manufacturers of biocide geotextiles include typargeotextiles.com. Note that in the deep ocean situation, tiny salt particles or tiny “bubbles” of fresh water may be adequate biocides, as the life forms at these depths should experience discomfort when encountering higher or lower salt concentrations.
Particularly with the silicate and pH raising materials described for mineral-efficient artificial geologic formations, bio-attractants could encourage shellfish to colonize the artificial geologic layers with deep sea corals.
It may be the last place you'd expect to find corals [8], up to 6,000 m (20,000 ft) below the ocean's surface, where the water is icy cold and the light dim or absent. Yet believe it or not, lush coral gardens thrive here. In fact, scientists have discovered nearly as many species of deep-sea corals (also known as cold-water corals) as shallow-water species.
Like shallow-water corals, deep-sea corals may exist as individual coral polyps, as diversely shaped colonies containing many polyps of the same species, and as reefs with many colonies made up of one or more species.
Unlike shallow-water corals, however, deep-sea corals don't need sunlight. They obtain the energy and nutrients they need to survive by trapping tiny organisms in passing currents. When it comes to size, the range among deep-sea corals is tremendous. Scientists have discovered single polyps as small as a grain of rice, tree-like coral colonies that tower as tall as 10 m (35 ft), and massive coral reefs that stretch for 40 km (25 ml). But the ocean is a vast realm. There may be even bigger deep-sea corals out there still to be discovered.
By embedding particles in the materials, they can be made in a range of densities. For example, the bottom sheet to protect the CO2 containers from rocks could be less dense than the ooze, so it could “float” on ooze, but be denser than seawater or liquid CO2 so it would remain flat as the CO2 containers are put in place. The top protective sheet could be less dense than liquid CO2 but be denser than seawater so it would remain in place. Note that the deep ocean pressure will increase the density of the materials, relative to their density at the ocean surface. This might be used to good effect by arranging a material with bubbles that collapse with depth. If the gas in the bubbles is predominantly CO2, the resulting liquid CO2 may be an adequate biocide when encountered by sea creatures attempting to bore through the material.
In addition to carefully engineering the materials, the containers can be arranged to reduce the chance of leaks. For example,
In
Build “artificial rock” structures. That is overlapping arches and domes with multiple cut-off walls so that most of the overall structure could survive a direct hit by a large sinking ship or dragging anchor. Each layer can be a collection of parallel arch-section tubes. Successive layers of tubes run at 45° to 90° (viewed from above) angles to the layer below them.
If the tube walls are relatively thin geosynthetic constructions, each layer of arches would be filled and topped with a “geologic” material (Portland cement concrete, sand, gravel, reinforcing fibers or end-cushioned steel rods, ground silicate minerals, Class C fly ash, ooze, etc.) The same filling and topping material may be necessary to make a level and firm foundation.
If the tube walls are geologic in themselves, the foundation may be necessary, but we could fill the space between the self-supporting arches with stored CO2. A “geologic” tube wall could be made employing the Bentomat® mat style but filled with Portland cement or silicate minerals. That is, the tubes are unrolled, inflated, and the tube walls harden into a rock similar to the hardened (but epoxy carbon fiber) tubes in an inflatable bridge http://www2.umaine.edu/aewc/images/stories/web_uploads/pop_sci.pdf.
Silicate minerals (olivine or serpentine) react with CO2 to form carbonates (limestones and dolomites). Both minerals are abundant. The reaction is extremely slow (millennia for gravel size particles) but can be sped-up by grinding the minerals into a fine powder. Grinding requires energy. (Sea life can supply grinding energy.) If the energy to grind the minerals into a fine powder is supplied by fossil fuels, the carbon debt limits the net CO2 absorption.
The following discussion of employing silicates to absorb CO2 is from “Carbon Dioxide Sequestration by Aqueous Mineral Carbonation of Magnesium Silicate Minerals” [9]
Aqueous mineral carbonation reactions take advantage of the natural alteration of ultramafic rocks called serpentinization. When formation waters contact ultramafic rocks, usually at high pressure and moderate temperatures, alteration to the hydrated magnesium silicate, serpentine, occurs (eq. 1). When these waters contain dissolved CO2, magnesite may form as a secondary alteration mineral.
2Mg2SiO4+CO2(g)+2H2O→Mg3Si2O5(OH)4+MgCO316.5 Kcal (1)
By increasing the CO2 activity it is possible to form magnesite and no serpentine (eq 2).
Mg2SiO4+2CO2(g)→2MgCO3+SiO210.3 Kcal (2)
It is also possible to form calcite by a similar reaction (eq. 3).
CaSiO3+CO2(g)→CaCO3+SiO210.6 Kcal (3)
Several important conclusions can be drawn from these equations. All of the reactants and products of equation 1 (olivine, serpentine & magnesite) can be found in significant quantities in nature and thus under the proper conditions are stable for geologic periods of time. However, both magnesite and serpentine are at a lower thermodynamic state than olivine. Over geologic time most olivine is eventually converted into serpentine and magnesite, and thus serpentine is more prevalent than olivine. Once magnesite has formed, CO2 can be stored indefinitely. This is an important point because, given the very large amount of CO2 that will have to be stored, even a small re-release of CO2 (leak rate) will quickly equal the release from burning fossil fuels. Finally these are geologic reactions and have geologic reaction rates. The challenge is to speed the reaction rate up many orders of magnitude to the point where it can take place in a traditional chemical plant and to do this at minimal capital and energy expense.
Reaction rates can be accelerated by decreasing the particle size, raising the reaction temperature, increasing the pressure, changing the solution chemistry, and using a catalyst.
The most common forms of carbonate are calcite or calcium carbonate, CaCO3, the chief constituent of limestone (as well as the main component of mollusk shells and coral skeletons); dolomite, a calcium-magnesium carbonate CaMg(CO3)2; and siderite, or iron(II) carbonate, FeCO3, an important iron ore. (Wikipedia, September 2012)
This invention replaces (or adds to) the bentonite or Portland cement in a construction such as Bentomat® with a silicate mineral. This is initially a flexible blanket of silicates. Dissolved CO2 contacting the silicate minerals will slowly convert to solid carbonates. This process may be assisted by shell-forming sea life.
There are several ways to arrange the silicate minerals: a) As a very fine powder encased in geomembrane such that the silicate minerals are not exposed to water unless the geomembrane is punctured. Only after puncture, do the minerals react with CO2 in the water. That reaction continues CO2 storage, and may seal the puncture with the new minerals. b) As a powder or granules in a geosynthetic weave this becomes a solid layer of carbonate under, beside, or over the geomembrane-contained CO2.
Mineral-efficient artificial geologic formations use a tiny amount of minerals to permanently store large volumes of CO2, instead of employing about the same amount of minerals as CO2. The minerals preparation (grinding, catalysts coatings, etc.) is much less expensive per unit of CO2 stored. The U.S. Department of Energy was hoping for a reaction time less than a hundred hours. We do not have the higher temperatures, but we do have higher pressures and can afford reaction times less than a few centuries.
CO2 hydrates form with H2O, and tend to exclude the dissolved minerals in seawater. After making hydrate in a container, there will be a remainder of water and minerals in higher concentrations than that of seawater. The situation is not unlike reverse osmosis or the processes in salt water fish intestines.
Wilson et al. [10] explain that all bony saltwater fish concentrate carbonates and other ions in their intestines while passing less-salty water into their bodies. The resulting carbonate precipitates are generally formed with calcium and magnesium. The calcium carbonate is produced in the chemical reaction:
Ca2++2HCO3−→CaCO3+CO2+H2O
With the exception of the dissolved CO2 at equilibrium, mineral concentration similar to that in fish intestines happens as CO2 hydrate forms. But the equilibrium dissolved CO2 creates an acidic environment preventing carbonate formation.
We might add a base (magnesium hydroxide, calcium hydroxide, sodium hydroxide, lime, etc.) in the same container with the hydrate, but that may be counter-productive to hydrate formation. If the base is counter-productive, then we pump the non-hydrate brine into a second container. Sucking the brine from the hydrate should make the hydrate more structurally sound (S and Isle effect [11]). Then add the base into the second container. Many minerals will precipitate out, including many carbonates in this second container.
Per
Mineral conversion is more cost-effective CO2 storage. We have used relatively little chemical base to store CO2 in two forms: a) geologically stable and structurally sound hydrate and b) precipitated minerals.
When CO2 hydrates form the remnant is concentrated brine, not unlike reverse osmosis. Seawater is typically 2% Cl, 1% Na, 0.1% Mg, 0.09% S, 0.04% Ca, 0.04% K, 0.007% Br, and every other known element in very small concentrations. The deeper (higher pressure) and the colder the hydrate formation occurs, the more concentrated the non-hydrating brine and the equilibrium dissolved CO2 concentration.
The following explanation of a mineral recovery process is from “Zero Discharge Seawater Desalination: Integrating the Production of Freshwater, Salt, Magnesium, and Bromine” [12].
The pretreated seawater passes through the RO (reverse osmosis membrane) where about half of the water is removed as permeate.
The reject stream from the RO, having about twice the ionic concentrations of seawater, is fed to the ED (electrodialysis) stack, which produces a concentrate stream with about 20% dissolved salts (primarily NaCl) and a diluate stream with about the same salinity as seawater. The ED can be fine-tuned to produce a diluate with the same density as seawater so that the diluate can be returned to the sea without provisions for mixing. (For a true zero discharge process, a portion of the ED diluate would be processed for magnesium (Mg) recovery and then evaporated to dryness, and the remainder would be recycled to the RO feed.)
The ED stack contains special ion-exchange membranes that are selective to the transport of monovalent ions, in contrast to conventional membrane that selectively transport divalent ions. The predominant monovalent ions and their relative transport through the special membranes are Na+: 1, K+: 0.8, Cl−: 1, Br: 3.8 and HCO3−: 0.5. The predominant divalent ions and their relative transport through the special membranes are Mg++: 0.05, Ca++: 0.11, and SO4=: 0.03.
Because of the strong rejection of divalent ions, the 20+ percent (%) brine produced by ED has considerably higher NaCl purity than brine produced by RO. Evaporation of the ED brine precipitates high-purity NaCl that can be processed and sold for commercial use. The potential value of the NaCl suggests that this portion of the ZDD process should be designed to maximize the quality and quantity of the NaCl product.
Most of the bromide from the seawater is concentrated in the ED brine and can subsequently be recovered from the bittern that remains after the NaCl is precipitated. The reasons for this movement of bromide are as follows:
A less capital-intensive approach would be to recover crude bromide salts from the bittern and sell them as a raw material to a chemical company (e.g., Albemarle or Great Lakes Chemicals) that processes bromine.
Many other processes exist for removing minerals from concentrated seawater. Like in the mineral conversion process, we are most likely to pump the brine into a second container. Then we have the option of sending the brine to a chemical company per the Bureau of Reclamation study, or processing it on the seafloor. Seafloor processing has higher pressures available without energy cost. (The higher-than-seawater density of the brine means energy could recovered as it drops from a typical hydrate storage depth of 800 meters to 4,000 meters depth (400 atm pressure). In contrast, the Department of Energy study was conducted at 120 atm.
Industry produces minerals as waste products such as coal ash. The waste products are not in sufficient quantities to make much of a dent in CO2 emissions when reacted directly with CO2. However, they might be economically employed as artificial geologic layers. For example, coal ash includes minerals which can be converted into artificial geologic seafloor CO2 storage layers. See below two tables of fly ash chemical and physical characteristics.
Both
Class F Fly Ash:
Class C Fly Ash:
The CaO (lime) is a base and Class C fly ash is self-cementing. One could hydraulically fill any of the “high-density seawater” filled AquaDam components of
8. Ocean Portal, Smithsonian National Museum of Natural History, ocean.si.edu/ocean-news/corals-cold-water/coral-gardens-deep-sea
This application is a Continuation-in-Part of pending U.S. patent application Ser. No. 11/985,196 filed Nov. 13, 2007, and is a non provisional of multiple US Provisional Patent Applications listed on the Application Data Sheet filed herewith, both expired and non-expired, each of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
61673483 | Jul 2012 | US | |
61718155 | Oct 2012 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 11985196 | Nov 2007 | US |
Child | 13781597 | US |