Patent Application
20210301577
The embodiments disclosed herein relate to vehicles with tailgates and, more particularly, to power tailgate systems for automatically opening the tailgates and automatically closing the tailgates.
Many vehicles include tailgates. The tailgates serve as closure panels, and are movable between closed positions and open positions. In addition to the tailgates themselves, the vehicles include latch assemblies. Among other things, the latch assemblies include latches for latching the tailgates. To close the tailgates, the latches are activated. When the latches are activated, the latches latch the tailgates as the tailgates are moved to the closed positions, and afterwards, when the tailgates are in the closed positions. To open the tailgates, the latches are deactivated. When the latches are deactivated, the latches unlatch the tailgates as the tailgates are moved to the open positions.
Many of today's vehicles with tailgates also include power tailgate systems. The power tailgate systems include motor-driven tailgate actuators for the tailgates, and motor-driven latch actuators for the latch assemblies. Moreover, the power tailgate systems include specialty hinge assemblies for the tailgates, through which the tailgate actuators are connected with the tailgates. By the operation of the tailgate actuators and the latch actuators, the power tailgate systems automatically open the tailgates and automatically close the tailgates. To automatically open the tailgates, the power tailgate systems open the tailgates after deactivating the latches. To automatically close the tailgates, the power tailgate systems close the tailgates after activating the latches.
Although the power tailgate systems of today's vehicles have proven satisfactory, one contemplated area for improvement concerns vehicles whose tailgates are unclosed during driving events. When the tailgates are in the closed positions, the latches, by latching the tailgates, hold them fast against movement. Contrariwise, when the tailgates are in the open positions, or partially-open positions, the latches, by unlatching the tailgates, no longer hold them fast against movement. If the tailgates are left unchecked against movement, it is contemplated that the movement of the tailgates might become excessive. For instance, when the vehicles drive along rough ground, the movement of the tailgates might become excessive in terms bouncing. Even when the vehicles drive along normal ground, the movement of the tailgates might become excessive in terms of jolts (e.g., when the vehicles accelerate and decelerate) and vibration (e.g., when the vehicles themselves vibrate). If the movement of the tailgates becomes excessive, the vehicles, and in particular, the power tailgate systems, including but not limited to the tailgate actuators and the hinge assemblies, may suffer the threat of damage.
Disclosed herein are embodiments of systems and methods for operating a power tailgate system. The embodiments involve a vehicle that includes a tailgate, a motor connected with the tailgate for interdependent movement, and a motor circuit for the motor. In one aspect, the embodiments include, upon the initiation of a driving event in the vehicle, identifying that the tailgate is unclosed. The embodiments further include, in response to identifying that the tailgate is unclosed, upon the initiation of the driving event, irrespective of whether the tailgate is moving or not moving, checking the tailgate against movement during the driving event, wherein checking the tailgate against movement includes operating the motor circuit to electrically brake the motor. This and other aspects will be described in additional detail below.
The various features, advantages and other uses of the present embodiments will become more apparent by referring to the following detailed description and drawing in which:
This disclosure relates to a vehicle that includes a tailgate, and, as part of a power tailgate system, a motor connected with the tailgate for interdependent movement. In relation to the vehicle, this disclosure teaches systems and methods for operating the power tailgate system. According to the systems and methods, when, upon the initiation of driving events, the tailgate is unclosed, the power tailgate system checks the tailgate against movement by electrically braking the motor. In cases of driving events during which, if the tailgate was left unchecked against movement, the movement of the tailgate would have become excessive, the power tailgate system saves the vehicle from suffering the associated threat of damage. The power tailgate system checks the tailgate against movement as a preventative countermeasure against the movement of the tailgate becoming excessive during the driving events. In particular, rather than reacting to the movement of the tailgate, the power tailgate system checks the tailgate against movement upon the initiation of driving events, irrespective of whether the tailgate is moving or not moving. Compared to checking the tailgate against movement as a corrective countermeasure against the movement of the tailgate becoming excessive, the power tailgate system eliminates issues concerning reaction time.
Part of a representative passenger vehicle 100 is shown in
The vehicle 100 includes a body 104 that forms the exterior and defines or otherwise encloses the bed 102 and the other compartments. In relation to the bed 102, the body 104 includes a deck 106, two sides 108, a bulkhead 110 and a rear end 112. At the rear end 112, the body 104 defines a tailgate opening 114. Likewise, the body 104, including but limited to the sides 108, renders surrounding body 116 that frames the tailgate opening 114. The tailgate opening 114 opens between the bed 102 and the exterior. Relatedly, as part of the rear end 112, the body 104 includes a tailgate 118 corresponding to the tailgate opening 114.
As shown with additional reference to
As shown with particular reference to
Moreover, as shown with particular reference to
For each corresponding striker chute 132, latch 134 and striker 136, the striker chute 132 opens to the tailgate 118 for passing the striker 136 into and out of the tailgate 118. The latch 134 is movable, relative to the striker chute 132, in a latching direction and in an unlatching direction between an unlatching position and a latching position. In
The latch 134 may be activated for non-revertible movement in the latching direction. When the tailgate 118 is being closed, the latch 134 functions as the tailgate 118 is moved to the closed position, and afterward, when the tailgate 118 is in the closed position. With the tailgate 118 in the open position, the latch 134, having previously unlatched the tailgate 118, is in the unlatching position. To close the tailgate 118, the latch 134 is activated for non-revertible movement in the latching direction. As the tailgate 118 is moved to the closed position, the striker 136 passes into the tailgate 118 through the striker chute 132. As it passes into the tailgate 118, the striker 136 moves the latch 134 in the latching direction to the latching position, and the latch 134, unable to move in the unlatching direction to the unlatching position, latches the tailgate 118 to the surrounding body 116 against the striker 136.
In addition, the latch 134 may be deactivated for movement in the unlatching direction. When the tailgate 118 is being opened, the latch 134 functions as the tailgate 118 is moved to the open position. With the tailgate 118 in the closed position, the latch 134, having previously latched the tailgate 118, is in the latching position. To open the tailgate 118, the latch 134 is deactivated for movement in the unlatching direction. As the tailgate 118 is moved to the open position, the striker 136 passes out of the tailgate 118 through the striker chute 132. As it passes out of the tailgate 118, the striker 136, in combination with a bias for movement in the unlatching direction, moves the latch 134 in the unlatching direction to the unlatching position, and the latch 134 unlatches the tailgate 118 from the surrounding body 116 from against the striker 136.
As shown with additional reference to
The vehicle systems 140 are part of, mounted to or otherwise supported by the body 104. Each vehicle system 140 includes one or more vehicle elements. On behalf of the vehicle system 140 to which it belongs, each vehicle element is operable to perform, in whole or in part, any combination of vehicle functions with which the vehicle system 140 is associated. It will be understood that the vehicle elements, as well as the vehicle systems 140 to which they belong, may but need not be mutually distinct.
The vehicle systems 140 include an energy system 150 and a power tailgate system 152. The power tailgate system 152 is connected to the energy system 150. Moreover, the power tailgate system 152 is connected to the tailgate 118, and to the latch assemblies 130. The energy system 150 is operable to perform one or more energy functions, including but not limited to storing and otherwise handling electrical energy. The power tailgate system 152 is operable to perform one or more power tailgate 118 functions using electrical energy from the energy system 150, including but not limited to automatically opening the tailgate 118, automatically closing the tailgate 118, and checking the tailgate 118 against movement.
Among the power tailgate elements of the power tailgate system 152, the vehicle 100 includes the tailgate actuator 122. The tailgate actuator 122 is connected to the energy system 150. Moreover, the tailgate actuator 122 is connected with the tailgate 118 through the hinge assembly 120. Through the hinge assembly 120, the tailgate actuator 122 is operable to open the tailgate 118, close the tailgate 118 and otherwise move the tailgate 118 between the closed position and the open position using electrical energy from the energy system 150. Although the vehicle 100, as shown, includes one tailgate actuator 122 in the power tailgate system 152, it will be understood that this disclosure is applicable in principle to otherwise similar vehicles including one or more tailgate actuators 122 in the power tailgate system 152.
Also among the power tailgate elements of the power tailgate system 152, the vehicle 100 includes one or more latch actuators 154 for the latch assemblies 130. Each latch actuator 154 corresponds to a latch assembly 130, and may be housed, in whole or in part, in the tailgate 118. For instance, each latch actuator 154 may be housed in the tailgate 118, and connected to the tailgate 118, as a unitary module with the corresponding latch assembly 130. In one implementation, each latch actuator 154 is a motor-driven reduction drive. In this and other implementations, each latch actuator 154 is connected to the energy system 150. Moreover, each latch actuator 154 is connected with the corresponding latch assembly 130. For each corresponding latch assembly 130, latch 134 and latch actuator 154, using electrical energy from the energy system 150, the latch actuator 154 is operable to activate the latch 134 for non-revertible movement in the latching direction, and deactivate the latch 134 for movement in the unlatching direction. Although the vehicle 100, as shown, includes one latch actuator 154 per latch assembly 130 in the power tailgate system 152, it will be understood that this disclosure is applicable in principle to otherwise similar vehicles including one or more latch actuators 154 per latch assembly 130 in the power tailgate system 152.
The vehicle 100 includes one or more user controls 156 and one or more user interfaces 158 for the power tailgate system 152. In the vehicle 100, the user controls 156 and the user interfaces 158 may be part of an infotainment system typical of vehicles, or dedicated to the power tailgate system 152. The user controls 156 serve as interfaces between users and the vehicle 100 itself, and are operable to receive mechanical, verbal and other user inputs for generating requests. Similarly, the user interfaces 158 serve as interfaces between users and the vehicle 100 itself, and are operable to issue tactile, sound and visual outputs that may be sensed by users. For instance, the vehicle 100 may include one or more onboard or off-board user controls 156 for remotely generating requests to automatically open the tailgate 118 from in the passenger compartment or otherwise away from the tailgate 118. For instance, the vehicle 100 may include one or more onboard or off-board user controls 156 for non-remotely generating requests to automatically open the tailgate 118 from the rear of the vehicle 100 or otherwise adjacent the tailgate 118.
As part of the sensor system 142, the vehicle 100 includes one or more onboard sensors. The sensors monitor the vehicle 100 in real-time. The sensors, on behalf of the sensor system 142, are operable to detect information about the vehicle 100, including information about the operation of the vehicle 100. Among the sensors, the vehicle 100 includes one or more tailgate sensors, one or more latch sensors, one or more controller area network (CAN) sensors and the like. Relatedly, among information about the operation of the vehicle 100, the sensor system 142 is operable to detect the driving conditions of the vehicle 100, the movement of the tailgate 118, the movement of the latches 134, requests to automatically open the tailgate 118, requests to automatically close the tailgate 118, and the operational statuses of one, some or all of the vehicle systems 140, including the energy system 150, the tailgate actuator 122 and the latch actuators 154.
As shown with additional reference to
As shown with particular reference to
Among other things, it follows that the motor 200 is connected with the tailgate 118 for interdependent movement through the remainder of the tailgate actuator 122, including the housing 204 and the screw and nut assembly 206, and the hinge assembly 120. Likewise, as the product of spinning, and thereby driving the tailgate actuator 122, the motor 200 is operable to open the tailgate 118, close the tailgate 118 and otherwise move the tailgate 118 between the closed position and the open position. Equally, as the product of opening, closing and otherwise moving between the closed position and the open position, the tailgate 118 drives the tailgate actuator 122, and, as it drives the tailgate actuator 122, spins the motor 200.
As shown with particular reference to
The operations of a process 300 for operating the power tailgate system 152 are shown in
According to the process 300, the control module 148 gathers information about the vehicle 100 for evaluation, including the driving conditions of the vehicle 100, the movement of the tailgate 118, the movement of the motor 200, the movement of the latch 134, and other information about the vehicle 100 detected by the sensor system 142. For instance, with respect to the driving conditions of the vehicle 100, the control module 148 monitors for and identifies driving events indicating the vehicle 100 evidently or prospectively driving along the ground. Moreover, the control module 148 monitors for and identifies driving conditions, including the vehicle 100 evidently or prospectively driving along rough ground, accelerating, decelerating, vibrating, etc. For instance, with respect to any combination of the movement of the tailgate 118 and the movement of the motor 200, the control module 148 monitors for and identifies closed events, open events and partially-open events respectively indicating movement of the tailgate 118 to the closed position, to the open position and to a partially-open position. Moreover, the control module 148 monitors for and identifies movement events indicating movement of the tailgate 118 between the closed position and the open position. For instance, with respect to the movement of the latch 134, the control module 148 monitors for and identifies latching events and unlatching events respectively indicating movement of the latch 134 to the latching position and to the unlatching position.
In operation 302, as part of its evaluation of the information about the vehicle 100, the control module 148 monitors for and identifies a driving event. When the control module 148 does not identify a driving event, it continues to monitor for driving events in anticipation that a driving event will materialize.
In operation 304, also as part of its evaluation of the information about the vehicle 100, upon the initiation of the driving event, the control module 148 identifies whether the tailgate 118 is in the closed position, or in the open position, in a partially-open position, or otherwise unclosed. For instance, the control module 148 may identify that the tailgate 118 is in the closed position based on any combination of a closed event and an unlatching event. For instance, the control module 148 may identify that the tailgate 118 is unclosed based on any combination of an open event, a partially-open event and an unlatching event. The control module 148 may identify that the tailgate 118 is, in particular, in the open position based on an open event. Likewise, the control module 148 may identify that the tailgate 118 is, in particular, in a partially-open position based on a partially-open event.
When the tailgate 118 is in the closed position, the control module 148 jumps to the end of the process 300, and does not check the tailgate 118 against movement during the driving event. For instance, it may be assumed that the latches 134, by latching the tailgate 118, hold it fast against movement.
Otherwise, when the tailgate 118 is unclosed, in operation 306, in response to identifying that the tailgate 118 is unclosed, the control module 148 checks the tailgate 118 against movement during the driving event. For instance, it may be assumed that the latches 134, by unlatching the tailgate 118, no longer hold it fast against movement. Moreover, it may be assumed that, if the tailgate 118 is left unchecked against movement, the movement of the tailgate 118 might become excessive. For instance, when the vehicle 100 drives along rough ground, the movement of the tailgate 118 might become excessive in terms bouncing. Even when the vehicle 100 drives along normal ground, the movement of the tailgate 118 might become excessive in terms of jolts (e.g., when the vehicle 100 accelerates and decelerates) and vibration (e.g., when the vehicle 100 itself vibrates). By checking the tailgate 118 against movement during the driving event, the control module 148 saves the vehicle 100 from suffering the associated threat of damage.
According to operation 306, the control module 148 checks the tailgate 118 against movement by operating the motor circuit 202 to electrically brake the motor 200. To electrically brake the motor 200, the control module 148 may operate the motor circuit 202 to apply a closed circuit across the motor 200. For instance, the control module 148 may operate the motor circuit 202 to apply the braking resistor 210 across the motor 200. For instance, the control module 148 may operate the motor circuit 202 to apply a short circuit across the motor 200.
With respect to checking the tailgate 118 against movement during the driving event according to operation 306, the control module 148 continuously checks the tailgate 118 against movement for the duration of the driving event. With respect to checking the tailgate 118 against movement according to operation 306, the control module 148 may fully check the tailgate 118 against movement by operating the motor circuit 202 to continuously electrically brake the motor 200. Alternatively, the control module 148 may partially check the tailgate 118 against movement by operating the motor circuit 202 to alternately electrically brake the motor 200 and apply an open circuit across the motor 200 under a pulse width modulation (PWM) control. For instance, the control module 148 may adjust the PWM control to balance electrically braking the motor 200 and applying an open circuit across the motor 200. To increasingly check the tailgate 118 against movement, the control module 148 may adjust the PWM control to increasingly favor electrically braking the motor 200. To decreasingly check the tailgate 118 against movement, the control module 148 may adjust the PWM control to increasingly favor applying an open circuit across the motor 200.
For instance, as part of its evaluation of the information about the vehicle 100, the control module 148 may identify whether or not driving conditions are associated with the movement of the tailgate 118 becoming excessive. For instance, the control module 148 may identify that driving conditions are associated with the movement of the tailgate 118 becoming excessive in association with the vehicle 100 evidently or prospectively driving along rough ground, accelerating, decelerating, vibrating, etc., and otherwise identify that driving conditions are not associated with the movement of the tailgate 118 becoming excessive. For instance, the control module 148 may default to fully checking the tailgate 118 against movement, and switch to partially checking the tailgate 118 against movement when driving conditions are not associated with the movement of the tailgate 118 becoming excessive. Likewise, when driving conditions are thereafter associated with the movement of the tailgate 118 becoming excessive, the control module 148 may switch back to fully checking the tailgate 118 against movement.
For instance, when the control module 148 identifies that the tailgate 118 is in the open position according to operation 304, the control module 148 may fully check the tailgate 118 against movement. For instance, when the control module 148 identifies that the tailgate 118 is in a partially-open position according to operation 304, the control module 148 may partially check the tailgate 118 against movement until it identifies that the tailgate 118 is in the open position, and thereafter fully check the tailgate 118 against movement. For instance, it may be assumed that when the tailgate 118 is in a partially-open position, it is particularly likely that the movement of the tailgate 118 will become excessive. Accordingly, it may be assumed that the tailgate 118 should be temporarily partially checked against movement, and thereby allowed to advance toward the open position with gravity, until it reaches the open position, whereupon the tailgate 118 should remain fully checked against movement.
According to operations 302, 304 and 306, the control module 148 checks the tailgate 118 against movement as a preventative countermeasure against the movement of the tailgate 118 becoming excessive during the driving event. In particular, rather than reacting to the movement of the tailgate 118, the control module 148 checks the tailgate 118 against movement upon the initiation of the driving event, irrespective of whether the tailgate 118 is moving or not moving. Compared to checking the tailgate 118 against movement as a corrective countermeasure against the movement of the tailgate 118 becoming excessive, the control module 148 eliminates issues concerning reaction time.
With reference once again to
The processors 144 may be any components configured to execute any of the processes described herein or any form of instructions to carry out such processes or cause such processes to be performed. The processors 144 may be implemented with one or more general-purpose or special-purpose processors. Examples of suitable processors 144 include microprocessors, microcontrollers, digital signal processors or other forms of circuitry that execute software. Other examples of suitable processors 144 include without limitation central processing units (CPUs), array processors, vector processors, digital signal processors (DSPs), field programmable gate arrays (FPGAs), programmable logic arrays (PLAs), application specific integrated circuits (ASICs), programmable logic circuitry or controllers. The processors 144 may include at least one hardware circuit (e.g., an integrated circuit) configured to carry out instructions contained in program code. In arrangements where there are multiple processors 144, the processors 144 may work independently from each other or in combination with one another.
The memory 146 is a non-transitory computer readable medium. The memory 146 may include volatile or nonvolatile memory, or both. Examples of suitable memory 146 includes random access memory (RAM), flash memory, read only memory (ROM), programmable read only memory (PROM), erasable programmable read only memory (EPROM), electrically erasable programmable read only memory (EEPROM), registers, magnetic disks, optical disks, hard drives or any other suitable storage medium, or any combination of these. The memory 146 includes stored instructions in program code. Such instructions are executable by the processors 144 or the control module 148. The memory 146 may be part of the processors 144 or the control module 148, or may be communicatively connected the processors 144 or the control module 148.
Generally speaking, the control module 148 includes instructions that may be executed by the processors 144. The control module 148 may be implemented as computer readable program code that, when executed by the processors 144, execute one or more of the processes described herein. Such computer readable program code may be stored on the memory 146. The control module 148 may be part of the processors 144, or may be communicatively connected the processors 144.
While recited characteristics and conditions of the invention have been described in connection with certain embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
